bajaj 180 pulsar ug4

Bajaj 180 pulsar UG4 Parts CatalogueIMPORTANT NOTICE !!!! PRICES QUOTED ARE INCLUSIVE OF VAT AND EX JHB.

PRICES MAY VARY FROM DEALER TO DEALER. PRICES MAY CHANGE WITHOUT NOTICE.

Plate No.: 1Cover Cylinder Head

No. PartNo. Description Remarks Price incl1 DJ101390 Head Cylinder with Cover 1 R2,418.382 DJ101217 Cover Tappet 2 R33.303 36DS1001 O Ring Kit for Cover Cyl. Head 1 Ref. Page No. 101 R74.914 DS101166 Silent Bush 1 R31.375 DS101096 Camshaft Cap 1 R12.816 39264715 Domed Cap Nut 4 TBA7 DS101084 Copper Washer 4 R3.208 39253204 Hex. Bolt with Flange 2 TBA9 39107504 Hex. Bolt / Flange 4 TBA10 DH101272 Plug 2 R7.0411 DG101498 Gasket 2 R1.92



Plate No.: 2Cylinder Head

No. PartNo. Description Qty. Remarks Price incl1 36DS1001 O Ring Kit for Cover Cyl. Head 1 Ref. Page No.101 R74.912 39166005 Stud (Exhaust) 2 TBA3 DJ101012 Gasket Cylinder Head 1 R52.504 DH101508 Damper Cylinder Head 5 R5.765 DJ101215 Intake Pipe 1 R68.516 39253921 O Ring (Intake Pipe) 1 TBA7 DJ121022 Carburettor Insulator 1 R20.498 DH121038 Clamp for Insulator 2 R7.049 39167404 Hex. Bolt / Flange 2 TBA10 DH111012 Sleeve - Spark Plug 1 R86.4411 39260801 Grub Screw 1 For Sleeve TBA



Plate No.: 3Valve

No. PartNo. Description Qty. Remarks Price incl1 DS101335 Rocker Arm Shaft - Intake 1 R12.812 DS101336 Rocker Arm Shaft - Exhaust 1 R11.533 DS101333 Rocker Arm with roller 2 R222.184 DG101029 Cotter valve 4 R5.125 39201719 Seal valve stem 2 TBA6 DK101326 Valve Repair Kit 1 Ref. Page No. 101 R48.027 36DJ1004 Valve Kit 1 Ref. Page No. 101 R215.788 DS101366 Wave washer 2 R1.289 59110002 Plain washer 4 TBA



Plate No.: 4Camshaft / Tensioner

No. PartNo. Description Qty. Remarks Price incl1 CS101128 Ring O 1 R0.642 DJ101372 Camshaft Assembly 1 R192.093 JC101086 Bearing Ball 6302 RS1/C3H 1 R78.76

39254220 Bearing - Ball-15X42X13 1 TBA4 JC101085 Bearing Ball 6002/C3H 1 R42.26

39261720 Bearing - Ball :- 6002 C3 (SKF) 1 TBA5 36DK0039 Guide chain Kit 1 Refer Page No.101 TBA6 DS101276 Sprocket cam Driven (32 T) 1 R21.777 DH101412 Collar cam Sprocket 1 R9.608 DH101048 Special camshaft washer 1 R10.889 59040031 Hex. Soc. Head cap Bolt 1 TBA10 JC101035 Cam Chain 1 R167.7611 DH101392 Cam chain Tensioner pivot Bolt 1 R8.3212 JC101034 Tensioner Assly 1 R134.4613 39167304 Hex Bolt / Flange 2 TBA14 CS101128 Tensioner assly. gasket 1 R0.6415 DD101062 Bolt 1 R3.20



Plate No.: 5Cylinder and Piston

No. PartNo. Description Qty. Remarks Price incl1 DJ101004 Gasket Cylinder 1 R7.682 39218106 Pin dowel 4 TBA3 DJ101158 Piston Assly. Std. 1 R395.704 DJ101106 Ring Set Piston 1 R163.275 39213217 Ring Snap 2 TBA6 DJ101371 Cylinder Block / Piston Assly 1 R1,505.337 DK101592 Oil Pipe Assly 1 R53.788 DD121007 Bolt Special 2 R8.329 31121006 Gasket 4 TBA10 DH101414 Damper 6 R5.7611 39168904 Bolt (dummy for Temp sensor) 1 TBA12 39244811 Washer (dummy for Temp sensor) 1 TBA



Plate No.: 6Crankshaft

No. PartNo. Description Qty. Remarks Price incl1 JC101001 Crankshaft assly. comp. 1 R2,016.922 39218304 Bolt 1 TBA3 39216511 Plain washer 1 TBA4 31101173 Key woodruff 1 TBA5 DS101154 Square Key 1 R1.926 39215320 Bearing Ball 1 TBA7 DK101248 Sprocket cam drive 1 R55.718 39220307 Parallel pin 1 TBA9 36DK0038 Set primary driver & driven 1 Ref. Page No.101 R1,005.2610 DH101064 Body centrifugal oil filter 1 R128.7011 DH101195 Nut 1 7mm. (Height)z R10.8812 DH101065 Cover centrifugal oil filter 1 R28.8113 36DH4019 Kit centrifugal oil filter 1 Ref. Page No.101 R18.5714 DK101480 Oil plunger 1 R1.92



Plate No.: 7Balancer & Balancer Idler Gear

No. PartNo. Description Qty. Remarks Price incl1 DJ902503 Body Balancer Assly. 1 R401.462 DH101072 Bearing stopper 1 R1.923 39167204 Bolt 1 TBA4 DJ101134 Assly. Balancer Idler Gear comp. 1 TBA5 39215220 Needle roller bearing 2 TBA6 DJ101133 Spring torsion Balancer Idler 2 R3.207 39255717 Circlip ext. 2 TBA8 39168606 Dowel Pin 2 TBA9 39162011 Thrust washer 2 TBA10 52DH0177 Balancer Idler Holder 1 R106.2911 39167404 Bolt 3



Plate No.: 8Transmission

No. PartNo. Description Qty. Remarks Price incl1 DK101471 Shaft Input Transmission 1 R339.352 39215811 Washer Plain 1 TBA3 DK101103 Gear 4th Drive 1 R126.144 DH101079 Washer Spline 3 R2.565 DH101235 External Circlip 4 R1.926 DK101102 Gear 3rd Drive 1 R160.717 DK101104 Gear 5th drive 1 R149.838 DH101084 Gear 2nd drive 1 R102.459 39216011 Thrust washer 1 TBA10 DK101144 Shaft output Transmission 1 R277.2511 DH101336 Washer Thrust 2 TBA12 DK101105 Gear 3rd Driven 1 R150.4713 39215911 Thrust Washer 1 TBA14 DK101106 Gear 4th Driven 1 R178.6415 DH101111 Bush 1st driven 1 R27.5316 DK101118 Gear 1st driven 1 R199.7717 DK101107 Gear 5th Driven 1 R149.1918 DH101319 Bush 2nd driven 1 R29.4519 DH101333 Gear 2nd Driven 1 R188.8920 DK101245 Collar Sprocket 1 R33.3021 DK101352 O Ring Sprocket Collar 1 R1.2822 DV101048 Sprocket Drive 1 R89.6423 DJ101063 Plate Drive Sprocket 1 R7.6824 DH101383 Bolt Drive Sprocket 2 TBA



Plate No.: 9Change Drum / Shift Fork

No. PartNo. Description Qty. Remarks Price incl1 DK101133 Fork Gear Shift Input 1 TBA2 DK101134 Fork Gear Shift output 2 TBA3 DH101146 Shaft Gear Shift Fork 1 R23.694 DH101493 Shaft Gear Shift Fork 1 R20.495 DK101382 Drum comp. Gear Shift 1 R210.026 39263904 Bolt Socket 1 TBA7 39260607 Parellel pin 1 TBA8 DK101361 Guide Gear Shifter 1 R97.969 DH101496 Spacer 1 R10.8810 DK101135 Bush fork gear shift 3 R7.68



Plate No.: 10Gear Change Mechanism

No. PartNo. Description Qty. Remarks Price incl1 DH101705 Lever comp. Gear Shifter 1 R154.952 DH101714 Spring Slider Arm Reset 1 TBA3 DH101144 Spring Gear Shifter Return 1 R7.044 DK101182 Lever gear shift 1 R150.475 DH101509 Damper 1 R5.766 39245304 Flanged Bolt 1 TBA7 DH101393 Bolt Gear Shift drum Stopper 1 R17.298 DH101503 Stopper Gear Shifter Drum 1 R21.779 DK101253 Spring Gear Shifter Drum Stopper 1 R1.2810 DH101394 Bolt Shift Change 1 R8.3211 39199819 Oil seal 2 TBA12 DK101187 Collar 1 R20.4913 DK101180 Assembly tie rod 1 R22.4114 DK101185 Washer pivot 1 R8.3215 DK101186 Pivot bolt 1 R23.0516 DK101177 Assembly lever change arm 1 R108.2117 DK101184 Boss lever change 1 TBA18 39238315 Flange Nut 1 TBA



Plate No.: 11Engine Assly. & Crankcase RH

No. PartNo. Description Qty. Remarks Price incl1 DJ101389 Engine Assly. with starter motor 1 N.I. R29,380.462 JC101029 Crankcase RH 1 R1,532.223 59050008 Stud 2 TBA4 DH101383 Bolt Flanged 1 TBA5 DH101006 Gasket Crankcase 1 R36.506 39258320 Bearing Ball (For Input shaft) 1 TBA7 59200027 Needle Roller Bearing (For Output shaft)1 TBA8 39218006 Dowel Pin 2 TBA9 39260120 Ball Bearing 1 (For Drum TBA10 DH101487 Plate Stopper 1 TBA11 39184504 Flange Bolt 1 TBA



Plate No.: 12Crankcase LH

No. PartNo. Description Qty. Remarks Price incl1 JC101045 Crankcase LH 1 R1,395.202 59050008 Stud 2 TBA3 DK101094 Guide starter Assly 1 R228.584 39218819 Oil Seal 1 TBA5 59210006 O Ring 1 TBA6 39075201 C Sunk Head Screw 3 TBA7 39260320 Bearing Ball (For Input shaft) 1 TBA8 59200006 Bearing Ball (For Output shaft) 1 TBA9 39218520 Balancer LH Bearing 1 TBA10 30101014 Oil Seal (For Output shaft) 1 TBA11 39219019 Oil Seal (For Shift lever) 1 TBA12 DH101203 Breather pipe 1 R15.3713 DH101246 Rubber tube 1 R8.3214 28101174 Spring Clip 1 TBA15 DH101661 Plug (Drain Bolt) 1 R13.4516 31101106 Gasket (For Drain Bolt) 1 TBA17 DK101380 Switch comp.(Neutral) 1 R21.7718 39218106 Hollow dowel pin 2 TBA19 39167704 Bolt 8 TBA20 39230504 Bolt 1 TBA21 DJ201021 Cable assly. (Battery to Earth) 1 R65.3122 39244811 Plain Washer 1 TBA23 DK101097 Damper 1 R14.0924 39218006 Hollow dowel pin 2 TBA



Plate No.: 13Cover RH

No. PartNo. Description Qty. Remarks Price incl1 DJ101352 Cover comp RH 1 TBA2 DH101197 Grommet Breather 1 R8.963 DH101142 Shaft clutch release 1 R72.354 39104119 Seal clutch lever 1 TBA5 DH101141 Rack 1 R27.536 DH101152 Dip stick with O ring 1 N.I. R7.047 DK101251 Parallel pin 1 R1.928 DG101418 Gauge 1 R19.219 DS101215 Wire circlip 1 R0.6410 DS101353 Bolt 10 R1.9211 39099906 Pin Dowel 2 TBA12 DH101018 Bracket Clutch Cable 1 R17.9313 DH101154 Gasket cover RH 1 R33.9414 DK101480 Plunger Oil 1 R1.9215 DH121011 Plate Plunger Oil 1 R0.6416 DH121012 Spring Joint A 1 R0.6417 DH101544 Spring torsion clutch lever 1 R1.9218 39244311 Washer 1 TBA19 36DH1004 Set damper 1 Ref. Page No. 101 TBA20 DH101388 Flanged Bolt 5 R1.2821 JC101040 Bajaj Decal 1 Fitted on R30.0922 39199020 Bushing 1 TBA23 36DH1005 Set of Plate 1 Ref. Page No. 101 R15.3724 DH101482 Plate 1 R15.3725 DH101510 Damper 1 R33.94



Plate No.: 14Cover Magneto

No. PartNo. Description Qty. Remarks Price incl1 DJ101271 Cover Magneto 1 R474.462 DV101042 Gasket Magneto cover 1 R23.053 DS101353 Bolt 5 R1.924 39099906 Pin Dowel 2 TBA5 DH101157 Cap Crank Center 1 R5.126 39128321 O Ring 1 Alt to 39 2452 21 TBA7 JC101033 Cover LH RR 1 R188.258 36DH1006 Set Damper 1 Ref.Page No.101 R43.549 DH101388 Flanged Bolt 6 R1.2810 DH101323 Bajaj Decal 1 Fitted on Cover TBA11 36DH1007 Set of Plate 1 Ref. Page No.101 R16.6512 DS101353 Bolt 2 R1.9213 DJ161228 Sticker 1 R1.28



Plate No.: 15Clutch

No. PartNo. Description Qty. Remarks Price incl1 DH101275 Special Nut 1 R3.202 DK101571 Spring judder 1 R48.023 DJ101350 Clutch Assly. Complete 1 R1,910.634 DK101564 Clutch Center 1 R199.135 DK101569 Plate Clutch Pressure 1 R133.186 DJ101369 Friction Plate Kit 1 R803.577 DK101565 Plate Clutch 5 R30.098 DH101861 Spring Clutch Capacity 4 R17.939 DK101574 Bolt 5 R2.5610 39261720 Bearing Clutch lifter thrust 1 TBA11 DK101573 Holder Clutch 1 R48.0212 DK101072 Rod Clutch lifter 1 R16.6513 DK101126 Spacer clutch 1 R21.1314 DH101648 Nut Primary drive lock 1 LH Thread R12.1715 DH101180 Lever Assly. Clutch 1 R14.73

DK101636 Lever Assly. Clutch 1 From Engine No. R16.6516 39220011 Washer Primary Drive Gear 1 TBA17 DK101570 Seat judder spring 1 R40.34



Plate No.: 16Carburettor

No. PartNo. Description Qty. Remarks Price incl1 DJ121041 Carburettor Assly. 1 R1,790.902 DJ121051 Vaccum Piston Kit 1 R288.133 DH121149 Idling Screw Kit 1 TBA4 DJ121044 Jet needle(JN) 1 R167.125 DJ121053 O ring 1 R60.196 DJ121054 Screw 2 R7.047 DJ121055 Float assly. 1 R204.898 DJ121056 Jet Holder Kit 1 R96.049 DH121101 Magnet Assly. 1 R7.6810 DJ121070 Reed Switch Assly. 1 R45.4611 39178001 Pan Head Screw 2 TBA12 DJ121057 Needle Assly. 1 R123.5813 DH121150 Set Adjuster(PS) 1 R28.1714 DJ121059 Set Plunger assly. 1 R67.23



Plate No.: 17Air Cleaner Comp

No. PartNo. Description Qty. Remarks Price incl1 DJ121071 Air Cleaner comp 1 R484.702 36DH4010 Kit hardware air cleaner 1 Ref. Page No.101 R16.653 DJ121068 Connecting Tube 1 R40.344 AA121045 Clamp 1 R7.685 36DK0015 Kit element air filter 1 (Fine & Coarse) R62.75



Plate No.: 18Silencer Assly.

No. PartNo. Description Qty. Remarks Price incl1 DJ101391 Silencer W/O Shield 1 R2,692.43

DJ101420 Silencer (Non Cat.) 1 R2,417.102 DH101468 Shield Muffler 1 R181.843 36DH4011 Kit hardware shield 1 Ref. PageNo.102 R27.534 DJ101064 Gasket Exhaust 1 R13.455 39197015 Flanged Nut 2 TBA6 36DK0009 Kit hardware silencer 1 Ref. Page No.102 R29.457 DG161124 Damper (Main Stand) 1 R10.248 DH101521 Wire Shield Assly. 1 R22.419 DH101302 Screw 2 R10.8810 DH101608 Silencer front (cat) shield 2 R53.78



Plate No.: 19Oil Pump

No. PartNo. Description Qty. Remarks Price incl1 DH121001 Oil Pump Assly 1 TBA2 39167404 Hex. Bolt with flange 3 TBA3 DH121010 Mesh filter Oil pump 1 R14.094 39168606 Hollow dowel pin 1 TBA5 DH121035 Clip Mesh Oil filter 1 TBA6 39219421 O Ring 1 TBA



Plate No.: 20Starter Assly.

No. PartNo. Description Qty. Remarks Price incl1 DK101595 Body comp. starter clutch 1 R457.812 DK101605 Plate roller clutch 1 R19.213 JC101114 Gear starter clutch 1 R324.634 DH101581 Plate starter clutch gear return 1 R5.125 DH101385 Bolt 1 For stopper R1.926 DK101176 Shaft starter counter 1 R13.457 DH101172 Collar starter counter 1 R2.568 JC101115 Gear comp. starter counter assly. 1 R217.069 DH101382 Bolt socket 3 TBA10 DH111084 Motor assly. starter clutch 1 R875.9211 DS101353 Bolt 2 R1.9212 52DH0153 Cover starter motor 1 R10.2413 DH101389 Slotted c sunk screw 1 R3.8414 DK101596 Spring 5 R1.2815 DH101163 Roller 5 R4.4816 59200007 Needle Roller Bearing 1 N.I. TBA



Plate No.: 21Magneto / C.D.I. /H.T. Coil

No. PartNo. Description Qty. Remarks Price incl1 59100002 Spring Dowel 1 N.I. TBA2 DH111081 Stator Assly. comp 1 R624.293 DH101386 Hex. Bolt with Flange 2 R1.924 DH101381 Pan Head Screw 2 R1.285 DH101199 Stopper plate (wiring harness) 1 R1.286 DH111083 Rotor Assly. 1 R878.487 DH101380 Screw Pan head 1 R1.288 DG111008 Spark plug 2 R55.719 DJ111092 C.D.I. Assly. 1 R664.6210 DD111013 Grommet Spark Plug 1 TBA11 DJ201202 Regulator 1 With aluminium bracket R354.7212 JC111022 H.T. Coil LH with cable 1 R94.7613 JC111023 H.T. Coil RH with cable 1 R94.7614 DD111048 Cap Spark Plug 1 R45.4615 DH111015 Cap Spark Plug 2 R40.9816 DD111012 Grommet H.T. Cable 2 R8.3217 DH111013 Grommet Spark Plug 1 R7.6818 39194404 Flange Bolt 4 TBA19 DH111016 Grommet Sleeve Spark Plug 1 R11.53



Plate No.: 22Seat Assembly / Seat Lock

No. PartNo. Description Qty. Remarks Price incl1 DK211001 Seat Assly comp front 1 R541.052 DS211005 Damper 6 R1.923 DH161046 Lock Assly seat front 1 R30.094 DK211004 Seat assly comp rear 1 R388.025 DK211008 Lock assly seat rear 1 R36.506 39190204 Bolt flange 4 TBA7 DK211007 Damper Front 1 R9.608 DS211004 Damper 2 R5.12



Plate No.: 23Engine Mounting

No. PartNo. Description Qty. Remarks Price incl1 DK161096 Bkt. Assly. Eng. Mtg. front 2 R42.262 DH161189 Bkt. Comp. LH eng. Mtg. front 1 R55.073 DH161190 Bkt. Comp. RH eng. Mtg. front 1 R55.074 36DK0011 Kit hardware eng. mounting 1 Ref. Page No.102 R58.275 DK161159 Bkt. comp. LH eng. mtg. lower 1 R56.996 DK161160 Bkt. comp. RH eng. mtg. lower 1 R55.077 39257104 Bolt Flanged 2 TBA8 39241204 Bolt Flanged 1 Alt.39 231104 TBA9 DH161161 Bush in frame 1 TBA10 39196704 Bolt 1 TBA11 59040043 Hex. Soc. Hd. cap bolt 1 TBA12 DK161161 Bkt. Comp. RH eng. rear 1 R51.2213 39231004 Flanged bolt 2 TBA14 39231104 Bolt 1 TBA15 39104011 Washer 1 TBA16 DH161189 Bracket LH Engine Hanger 1 R55.0717 DH161190 Bracket RH Engine Hanger 1 R55.07



Plate No.: 24Frame & Frame Fittings

No. PartNo. Description Qty. Remarks Price incl1 JC161031 Frame Assl. comp. 1 R4,207.362 DH161112 Cup rear 2 R0.643 DG181048 Nut 1 R26.894 DG181042 Cup - Steering 1 R3.205 36DV0003 Bearing Cone Kit 1 Ref. Page No.102 TBA6 30181006 Ball steel 46 TBA7 39168004 Flanged bolt 2 TBA8 DJ161132 Cable Hook LH 1 R5.769 DJ161133 Cable Hook RH 1 R5.7610 JC161015 Bkt. Engine Mounting Upper RH 1 N.I. R9.6011 JC161014 Bkt. Engine Mounting Upper LH 1 N.I. R8.32



Plate No.: 25Swing Arm / Rear Shock Absorber

No. PartNo. Description Qty. Remarks Price incl1 DK171014 Rear Shock Absorber 2 R621.722 DG171038 Bolt Pre-coated 2 R10.883 36DK0012 Kit bush rear shock 1 Ref. Page No.102 R30.094 DJ171035 Swing arm assly. 1 R681.915 DG171018 Swing arm bearing 4 R74.276 DK171006 Collar swing arm 2 R37.147 DG171019 Oil seal swing arm 4 R10.248 DH171019 U nut swing arm 1 R16.019 DK171003 Shaft swing arm 1 R83.2410 DG171034 Chain slider 1 R64.0311 DG171021 Adjuster chain LH 2 R53.7812 DG171020 Plate Chain Adjuster 2 R21.7713 39199715 Hexagon nut 2 TBA14 DG171022 Small nut 2 R1.2815 39122411 Washer 2 TBA



Plate No.: 26Rider Foot Rest

No. PartNo. Description Qty. Remarks Price incl1 DJ161126 Main step LH assly. 1 R85.162 36DK0013 Kit Hardware Main Step 2 R13.453 DJ161127 Main step RH assly. 1 R85.164 DH161053 Rubber main step 2 R35.225 39128215 Domed Cap Nut M-8 2 TBA6 22150451 Bold Hexagon Head 2 TBA7 DH161056 Plate Coml. Low M/Step 2 R5.76



Plate No.: 27Pillion Foot Rest / Holder

No. PartNo. Description Qty. Remarks Price incl1 DK161137 Holder LH step 1 R466.772 JC161002 Holder RH step 1 R484.703 DJ161128 Pillion step assly. comp. LH 1 R69.794 DJ161129 Pillion step assly. comp. RH 1 R69.795 DJ161122 Rubber pillion step 2 R25.61 6 36DK0013 Kit hardware pillion 2 Ref. Page No.102 R13.457 39106901 Screw 1 Stopper bolt TBA8 39029215 Nut 1 TBA9 39171404 Flanged Bolt 2 Bott. Mtg. LH &RH TBA10 DJ161186 Plate lock pillion step 2 NI R3.2011 DH161100 Spacer main step 1 NI R1.92



Plate No.: 28Mudguard - Front & Rear

No. PartNo. Description Qty. Remarks Price incl1 DJ161069 Nail for Cable Guide 1 R0.642 DK161098 Brace fender 1 R50.583 59040040 Step bolt 4 Fender front TBA4 DS161125 Clamp 1 For cables R8.325 DK161086 Fender rear front 1 R78.766 39167204 Flange Bolt M6 2 TBA7 39071111 Plain washer 2 TBA8 39168004 Flange bolt 2 TBA9 DK161085 Fender rear 1 R138.9410 DJ161272 Support assly for rear fender 1 R150.4711 39021111 Plain washer 2 TBA



Plate No.: 29Stand Assembly

No. PartNo. Description Qty. Remarks Price incl1 DK161122 Stand main 1 R183.122 30161157 Shaft stand 1 TBA3 39078708 Pin cotter 1 TBA4 DH161121 Spring main stand 1 R10.885 DH161145 Cover spring main stand 1 R4.486 JC161017 Stand side 1 R56.997 DH161066 Spring side stand 1 R7.048 DH161146 Cover spring side stand 1 R2.569 DF161102 Bolt 1 R9.6010 39042215 Nut 1 TBA11 JC201039 Side stand switch 1 R69.1512 39206004 Bolt 2 TBA13 DH201065 Magnet Assly. 1 R6.40

DJ201106 Magnet Assly (Button Type) 1 R7.04



Plate No.: 30Tube / Tyre / Rim

No. PartNo. Description Qty. Remarks Price incl1 JC151013 Wheel rim front (16 x 17 DC) 1 R1,953.532 DK151006 Tyre front 1 Not Serviceable TBA3 JC151010 Wheel Rim Rear 1 R2,409.424 DK15100 Tyre rear 2 Not Serviceable TBA5 DK151026 Valve for tubeless tyre R15.37



Plate No.: 31Front Hub (For Disc Brake System)

No. PartNo. Description Qty. Remarks Price incl1 JC151013 Wheel rim 1 R1,953.532 39224120 Bearing ball 2 TBA3 DK151028 Spacer assly. 1 R23.694 DG151005 Seal oil 1 R12.815 39084001 Screw 1 TBA6 39090012 Washer 1 TBA7 DK151027 Disc 1 R911.788 DH171019 U Nut 1 R16.019 DG151008 Plain washer 1 R1.9210 DG151049 Hex. soc. hd. bolt 6 R11.5311 JC151019 Case meter assly. 1 TBA12 DG151007 Coller 1 R22.4113 DK151008 Front axle with head 1 R72.9914 JC201046 Stopper plate 1 R3.8415 DE151008 Seal Oil 1 R15.37



Plate No.: 32Front Master Cylinder

No. PartNo. Description Qty. Remarks Price incl1 DJ191023 Major Kit - Master Cylinder 1 R98.612 DK151037 Hose Brake Front 1 TBA3 DJ191006 Lever Grip RH 1 R69.794 DE191011 Banjo Bolt 2 R12.175 DE191010 Washer Copper 4 R2.566 DJ191027 Clamp Holder RH 1 R14.097 DJ191028 Bolt 1 R2.568 DJ191029 Bolt Front Brake Lever 1 R7.689 DJ191030 Nut Flanged 1 R0.6410 DJ191031 Screw 2 R1.2811 DE151015 Cylinder Master 1 R701.7612 DJ201100 Front brake switch 1 R50.5813 DJ191034 Reservoir Cover 1 R17.9314 DJ191035 Diaphragm 1 R35.2215 36DH1902 Oil Window Kit 1 R9.6016 DJ201108 Cable assly for switch 1 R17.93



Plate No.: 33Front Disc Brake

No. PartNo. Description Qty. Remarks Price incl1 DK151054 Caliper Assly. Front 1 R1,057.762 39176904 Bolt Flanged 2 TBA3 DE151048 Spring Pad 1 R23.054 DE151046 Bleeder Screw 1 R13.455 DE151047 Bleeder Cap 1 R6.406 DE151037 Disc Pad Set 1 R110.137 DE151043 Insulator 1 R18.578 DE151045 Protection Boot 1 R14.099 DJ151074 Minor Kit - Caliper 1 R49.3010 DJ151075 Major Kit - Caliper 1 R244.59



Plate No.: 34Rear Hub

No. PartNo. Description Qty. Remarks Price incl1 39268620 Bearing ball 1 TBA2 DK151022 Collar bearing 1 R30.733 DJ151088 Coupling Rubber 1 R77.484 39268720 Bearing ball 1 TBA5 30151069 Spring 2 TBA6 30151068 Shoe brake assly. 1 TBA7 JC151005 Cam brake 1 R39.068 JC151002 Panel rear brake 1 R256.129 36JC0007 Kit lever brake 1 Ref. Page No.102 R16.6510 DK151009 Axle 1 R106.9311 DK151014 Spacer For Coupling 1 R24.9712 39122411 Plain washer 2 TBA13 DH171019 U nut 1 R16.0114 39199715 Nut 1 TBA15 39256611 Plain washer 1 TBA16 JC151011 Spacer 1 R32.0117 36DK0036 Chain Sprocket Kit 1 Ref. Page No.102 R924.5818 DS151074 Lock washer 3 R4.4819 DK151012 Seal oil 1 R12.1720 DK151013 Bearing ball 1 R64.0321 JC151016 Coupling 1 R237.5522 DS151073 Stud 6 R8.9623 DK151015 Sleeve 1 R48.6624 39079415 Hex. lock nut 6 TBA25 DK151036 Drive Chain Lock 1 R13.4526 39072211 Washer Cam brake 1 TBA27 JC151007 Lever Brake 1 R119.73



Plate No.: 35Rear Brake Padal

No. PartNo. Description Qty. Remarks Price incl1 JC191001 Lever Brake Pedal 1 R129.982 JC191009 Bolt Brake Pedal 1 R16.013 DK101185 Washer pivot bolt 1 R8.324 DK101187 Collar pivot bolt 1 N.I. R20.495 39238315 Flange nut 1 TBA6 DK191013 Spring brake pedal 1 R5.767 JC191002 Rod brake 1 R33.948 36JC0006 Kit hardware rod brake 1 Refer Page No.102 R21.139 30151095 Hex. bolt 1 TBA10 DH151029 Hex. bolt 1 R6.4011 JC151008 Rod Torque 1 R30.0912 36DK0034 Brake Pedal Kit 1 Refer Page No.102 R95.4013 JC201004 Rear brake switch 1 R69.7914 36DH4015 Kit Hardware torque rod 1 R6.40



Plate No.: 36Handle Bar

No. PartNo. Description Qty. Remarks Price incl1 DK181027 Upper Bracket 1 R580.752 JC201021 Hall sensor assly. 1 N.I. R126.783 DK181032 Holder handle RH 1 R285.574 DK181039 Holder handle LH 1 R398.905 DG181008 Socket bolt 4 R5.766 JC201017 Control switch LH 1 R572.427 JC201018 Control switch RH 1 R541.698 DJ191054 Holder LH 1 R89.009 DJ191055 Lever LH 1 R73.6310 DL191014 Stud lever handle 1 R7.6811 30191017 Self locking nut 1 TBA12 36DK0019 Kit hardware holder LH 1 R17.9313 DH191007 Grip LH 1 R39.0614 DH191014 Grip assly. RH 1 TBA15 DH191019 Boot for lever LH 1 R7.6816 DJ181011 Handle bar weight 2 R50.5817 39242704 Hex. soc. hd. cap screw 2 TBA18 DS191052 Lever Boot for Clutch Switch 1 N.I. R8.3219 JC201045 Switch assly. ignition 1 R271.4820 39168004 Flange bolt 2 TBA21 DJ201195 Clutch Switch 1 R51.8622 DK181036 Handle bar plug 1 N.I. R1.2823 DK181046 Handle bar tube assly. LH 1 R152.3924 DK181047 Handle bar tube assly. RH 1 R152.3925 DH191017 Pipe throttle 1 N.I. R24.9726 JC181029 Lock set 4 in 1 1 R458.4527 DK181058 Bolt Handle Bar M8 X 40 2 R8.3228 39118011 Washer 2 TBA29 DK181036 Rubber Plug 2 R1.2830 DJ221003 Mirror Assly. LH 1 R94.1231 DJ221004 Mirror Assly. RH 1 R94.12



Plate No.: 37Front Fork

No. PartNo. Description Qty. Remarks Price incl1 DK181072 Fork front 1 R4,161.902 36DK0025 Kit outer tube 1 Ref. Page No.103 R2,496.503 DK181019 Oil seal 2 R45.464 DK181056 Outer Tube LH 1 R801.015 DK181057 Outer Tube RH 1 R849.036 DK181007 Copper Washer 2 R1.927 DK181006 Socket Headed Bolt M10 X 1.5 X 352 R10.888 DK181010 Seat Pipe 2 R101.179 DK181070 Pipe comp. suspension inner 2 R607.0010 DK181011 Slide Bush 2 R56.3511 DK181073 Spring front fork 2 R85.8012 DH181009 Grommet Top 2 R3.8413 DK181022 Bolt fork 2 R54.4214 DK181023 O ring 2 R2.5615 30181028 Seat fork spring 2 TBA16 DK181071 Spacer Tube 2 R10.2417 DK181018 Washer 2 R3.2018 59040005 Bolt 1 TBA19 DK181027 Holder fork upper 1 R580.7520 DG181008 Socket Bolt 2 R5.7621 JC181023 Cushion Rubber 2 R5.1222 JC181022 Cover Trail B 4 R3.8423 JC181024 Lamp Shade asly. 1 R193.3724 DG181045 Bearing cone 1 R49.9425 DK181024 Holder fork under 1 R696.0026 DK181025 Spring washer 2 R0.6427 DK181026 Bolt 2 R8.96



Plate No.: 38Painted Parts & Decals

No. PartNo. Description Qty. Remarks Price incl1 DJ72014M Fuel Tank with Decal 1 Midnight Black R3,451.18

DJ72012V Fuel Tank with Decal 1 Cocktail Wine Red R3,519.05DJ72014K Fuel Tank with Decal 1 Plasma Blue R3,914.75DJ72014L Fuel Tank with Decal 1 Misty Gray Silver R3,519.05

2 52DH0534 Side cover LH 1 Midnight Black R195.2952DH0530 Side cover LH 1 Cocktail Wine Red R221.5452DH0528 Side cover LH 1 Plasma Blue R234.3552DH0532 Side cover LH 1 Misty Gray Silver R215.78

3 52DH0535 Side cover RH 1 Midnight Black R194.0152DH0531 Side cover RH 1 Cocktail Wine Red R220.2652DH0529 Side cover RH 1 Plasma Blue R233.0752DH0533 Side cover RH 1 Misty Gray Silver R214.50

4 DH73034M Seat Cowl Assly. 1 Midnight Black R519.92DH73032V Seat Cowl Assly. 1 Cocktail Wine Red R720.33DH73034K Seat Cowl Assly. 1 Plasma Blue R507.75DH73034L Seat Cowl Assly. 1 Misty Gray Silver R534.64

5 DK74022T Front Fender 1 Midnight Black TBADK74022V Front Fender 1 Cocktail Wine Red TBADK74023A Front Fender 1 Plasma Blue R493.67DK7402X3 Front Fender 1 Misty Gray Silver R366.89

6 DH141020 Seat tape 1 R11.537 DH74014M Fairing 1 Midnight Black R318.87

DH74012V Fairing 1 Cocktail Wine Red TBADH74014K Fairing 1 Plasma Blue R446.92DH74014L Fairing 1 Misty Gray Silver R337.43

8 52DJ0363 Tank Flap LH 1 Midnight Black R185.0452DJ0357 Tank Flap LH 1 Cocktail Wine Red R204.2552DJ0359 Tank Flap LH 1 Plasma Blue R213.8652DJ0361 Tank Flap LH 1 Misty Gray Silver R194.65

9 52DJ0364 Tank Flap RH 1 Midnight Black R185.0452DJ0358 Tank Flap RH 1 Cocktail Wine Red R204.2552DJ0360 Tank Flap RH 1 Plasma Blue R213.8652DJ0362 Tank Flap RH 1 Misty Gray Silver R195.29

10 DJ161307 Seat Cowl Decal 2 Black R18.57DJ161304 Seat Cowl Decal 2 Red R18.57DJ161305 Seat Cowl Decal 2 Blue R18.57DJ161306 Seat Cowl Decal 2 Silver R17.93

11 JC141051 B Monogram Tank Black Chrome 2 For Silver Colour R149.83JC141050 B Monogram Tank Gray Chrome Decal 2 For Black,Blue,Red R145.35

12 36JC0008 Decal Kit LH (Black Chrome) 1 For Silver Colour R348.3236JC0009 Decal Kit RH(Black Chrome) 1 For Silver Colour R348.3236JC0010 Decal Kit LH(Grey Chrome) 1 For Black,Blue,Red R348.3236JC0011 Decal Kit RH(Grey Chrome) 1 For Black,Blue,Red R348.32

13 DJ141061 Rubber Beading (On Flap) 2 N.I. R0.64



Plate No.: 39Petrol Cock, Cap Tank & Gauge Fuel

No. PartNo. Description Qty. Remarks Price incl1 DK141014 Cap Assly. Tank 1 R347.682 30141070 Pan head screw 1 Alt. 39 178001 TBA3 39238104 Hex. Soc Hd. cap bolt 7 TBA4 JC141021 Tap Assly 1 TBA5 DK141013 Lock Cap Tank 1 R83.886 30141039 Packing 1 TBA7 DD141227 Bolt flanged 2 R2.568 39074011 Plain Washer 2 TBA9 DK201065 Gauge Fuel 1 R161.9910 30141028 Gasket fuel Gauge 1 Old TBA

39275821 Gasket fuel Gauge 1 Ref. Cir. C-19 TBA11 30141032 Bolt 4 old TBA

39248415 Nut Flange M-5 1 Ref. Cir. C-19 TBA12 DJ141006 Tube fuel 1 R8.9613 BA122003 Pipe clip 1 R0.6414 DH141024 Drain tube 1 R17.2915 DG141028 Clamp 1 R2.5616 DH141021 Seat Tape 1 TBA



Plate No.: 40Fitting Petrol Tank Spoiler, Side Cover, Seat Cowl

No. PartNo. Description Qty. Remarks Price incl1 36DH1601 Grommet Kit For side cover 1 Ref. Page No.103 R12.812 DH141031 Tape tank inner 2 R0.643 39160601 Screw 2 Alt.DG161121 TBA4 39242411 Plain Washer 1 TBA5 JC181029 Lock Set (4 in 1) with Key 1 N.I. R458.456 DH141023 Damper 1 R7.687 DJ141008 Damper front 2 R9.608 39190204 Flanged Bolt 1 TBA9 DK161123 Cover Side Mesh LH 1 R7.0410 DK161124 Cover Side Mesh RH 1 R7.0411 59020001 Self Tap Screw 6 TBA12 31161018 Damper 2 TBA13 JW171007 Dual Tape 2 R13.4514 JD171018 Special Tape 2 R9.6015 JC141015 Grommet 2 R1.2816 JC141017 Grommet II 2 R1.9217 JC141016 Collar 2 R4.4818 39155604 Flange Bolt 1 TBA19 39242411 Plain Washer 1 TBA20 DK141017 Damper tank middle 1 R23.0521 DK141015 Tank Pad 1 R65.31



Plate No.: 41Meter Assly

No. PartNo. Description Qty. Remarks Price incl1 DJ191071 Meter Assly / Instrument Cluster 1 R1,839.562 39177802 Self Tapping Screw 4 TBA3 DJ181119 Back Cover 1 R136.384 DJ201174 Trip Meter Knob 1 R1.925 DJ201159 Speedo Meter Top Cover 1 R89.646 DK161209 Tape I 4 R1.92



Plate No.: 42Control Cables

No. PartNo. Description Qty. Remarks Price incl1 DJ191061 Cable Accelerator 1 R68.512 JC201048 Assly. Speedo Sensor with( O ring)1 TBA3 JC191004 Cable Clutch 1 R84.524 59210019 O ring 1 TBAPlate No.: 43Chain Cover

No. PartNo. Description Qty. Remarks Price incl1 DK161142 Cover Chain assly 1 R46.742 DH161283 Bolt (Small) 1 R1.923 39168004 Bolt (Big) 2 TBA



Plate No.: 44Head Lamp & Fairing

No. PartNo. Description Qty. Remarks Price incl1 DJ201176 Head Lamp Assly. without Bulb 1 R648.622 DJ181120 Head Lamp Mask 1 R46.743 DJ181033 Wind Shield 1 R126.144 DF181098 Bolt 4 R2.565 39214124 Non Metallic Washer 4 TBA6 DL181010 Well Nut 4 R5.767 DJ181037 Decal Wind Shield 1 R10.248 39190701 M5 x 15L mushroom HD 2 TBA9 DJ201072 Pilot Bulb 2 R7.6810 DH181052 Fairing mounting upper bracket 1 R37.7811 36DH4020 Kit hardware mtg. bracket 1 Ref. Page No.103 R40.3412 DJ161229 Clip Nut 4 R2.5613 39071601 Screw pan cross 2 TBA14 39152401 Screw pan cross 2 TBA15 CL201023 Lamp 12V 35/35W-HS1 1 R72.9916 DJ181069 Packing Fairing 1 R6.4017 DJ201230 Head Lamp Wiring Harness 1 TBA



Plate No.: 45Indicator Light Assly

No. PartNo. Description Qty. Remarks Price incl1 DJ201208 Blinker Front LH flexible 1 TBA2 DJ201209 Blinker Front RH flexible 1 TBA3 DJ201206 Blinker Rear LH flexible 1 R106.934 DJ201207 Blinker Rear RH flexible 1 R106.935 DJ201181 Magnet assly. blinker self cancellation1 R24.976 39122515 Hex. Nut With Flange 4 TBA7 DJ201049 Lens for Blinker LH 2 R13.45

DJ201050 Lens for Blinker RH 2 R14.098 GH201012 Lamp 12V 10W 4 R20.499 JC201021 Hall Sensor 1 R126.7810 39220804 Bolt 2 For Hall Sensor TBA



Plate No.: 46Tail Lamp Assly / Front & Rear No.Plate

No. PartNo. Description Qty. Remarks Price incl1 DK201003 Tail light Assly 1 R413.632 DH161293 Damper 2 R2.563 DK161153 Clip Nut 4 R2.564 59010013 Screw pan cross 4 TBA5 39190701 Truss Screw 2 TBA6 39197215 Nut flange 2 TBA7 30201029 Lamp 12V-4W 1 TBA8 JW401011 No. Plate illumination 1 R87.089 DJ161072 Rear No. plate bkt. 1 R14.0910 DP161145 Number plate Rear 1 R24.9711 39168004 Hex Flanged Bolt 2 TBA12 39178301 Truss Screw 2 For Front No. Plate TBA13 DP161144 Number plate front 1 R16.0114 JC181026 No. plate mounting bracket 1 R30.7315 39106204 Bolt flange 2 TBA16 DH161293 Damper front no. Plate 1 R2.5617 JC181025 Front no. plate bracket 1 R32.0118 39194304 Bold Flange M6 2 TBA19 DJ181083 Sleeve 2 No. Plate Bracket R1.28



Plate No.: 47Electric Component

No. PartNo. Description Qty. Remarks Price incl1 DH201011 Horn with LH stay 1 R179.92

DJ201184 Horn with LH Stay 1 R189.53DK201114 Horn with LH stay 1 From Chassis No. TBA

2 DH201014 Horn with RH stay 1 R179.92DJ201185 Horn with RH stay 1 R189.53DK201115 Horn with LH stay 1 From Chassis No. TBA

3 39150711 Plain Washer 1 TBA4 39195604 Flange Bolt 1 TBA5 DJ201125 Battery (12V-9A) mf wet 1 N.S. TBA

24201168 Battery (12V-9Ah) Dry Charged 1 TBA6 DJ161247 Band Battery 1 N.I. R20.497 DJ201205 Wiring Harness 1 R991.178 JC201004 Rear Brake Switch 1 R69.799 DJ201020 Cable assly. (Battery to St.Relay) 1 R46.1010 JC201016 BCU 1 R1,188.3811 AL201012 Kill switch relay 1 R53.14

DJ201028 Relay (Interlocking) 1 Ref. Cir. C-19 R64.6712 39168004 Flange bolt 1 TBA13 DK201078 Starter Relay / Damper 1 R163.2714 DJ201140 Cable assly. (Battery to Earth) 1 TBA15 30201104 Fuse box Assly. 1 TBA16 30201085 Fuse 1 TBA17 JC201027 Cable Assly. St. Motor to St. Relay 1 N.I. R71.07



Plate No.: 48Tool Kit

No. PartNo. Description Qty. Remarks Price incl1 DK221011 Tool Kit 1 R99.252 DK221024 Band Tool Kit 2 R2.56



Plate No.: 49Accessories / Grab Handle

No. PartNo. Description Qty. Remarks Price incl1 36DK0033 Kit Leg Guard 1 R197.212 39231004 Flange bolt 4 TBA3 DK161176 Sari Guard Assly. 1 R176.084 36DK0023 Kit hardware sari guard 1 R21.775 DK161147 Grab handle LH 1 R112.696 DK161148 Grab handle RH 1 R112.697 39231004 Bolt Flange 4 TBA8 DJ161079 Foam LH For grab 1 R1.929 DJ161080 Foam RH For grab 1 R1.28

bajaj 180 pulsar ug4

Documents