back to back drop ship
TRANSCRIPT
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Drop Shipment and Back to Back
Order Processes in Oracle 11i
July 19, 2004
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Agenda
IntroductionDrop shipment process
Back to back order process
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Drop Shipment
Drop shipment enables to take order fromcustomer and fulfill it directly from a supplier
Key Business Drivers
Low inventory cost Reduced shipment time to customer
Can offer a variety of product to customer
Used heavily in contract manufacturing environment wherethe product is standardized and the company plans to focus
more on product design rather than manufacturing
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Drop Shipment
Functionality Overview
Order processing is managed using workflow
Links Order Management and purchasing to provide visibilitythrough entire supply chain
Drop ship functionality is based on source type of an orderline (Internal/External)
Automatic PO/BPA release creation based on ASL/sourcingrule information
Drop ship process uses standard OM workflows. Hold andapproval steps can be added to order processing flow.
Use Sales order Purchase order discrepancy report toidentify discrepanciesbetween the SO and the PO
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Drop Shipment Process Flow :Standard Item
Customerrequestsproduct
PlacePO
Create OracleSales order
Specify line isDrop shipped &
Book order
Customer receivesitem
Customer
Oracle
Purchasing
Supplier
Finance
Customer Invoice(AR)
Managecollections
Oracle
Inventory
OracleOM
Logical receipt intoDrop ship location
(EDI, manual)
Shipment ofproduct tocustomer
PurchaseRequisition (PR)
created
Autocreate POfrom PR (Can beautomated using
BPA and Release)
Approve PO &communicate to
supplier (Via EDI,fax, email etc
Communicate ASN
Supplier invoice(AP)
Payment
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Drop Shipment Features:Sales Order Line
Source type
determines whether
item is internally
sourced or drop
shipped
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Drop Shipment Features:Sales Order Line-> Additional Line
InformationPO/Requisition
details can be seen
from Order
Organizer
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Drop Shipment Features: PurchaseOrder
Purchase
Order: Note
that header
level ship-to
is not used
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Drop Shipment Features: PurchaseOrder Line -> Shipment
Shipment level
Ship toinformation is
used by
supplier
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Drop Shipment New features in 11i
Internal location relationships need not bemaintained
Can drop ship kit, model and configured itemsexcluding Ship model complete (SMC)
Within a configuration items can be sourced fromdifferent suppliers
File attachment can be sent for ATO configurations.Vendor can also view information using iSupplier portal
Perform a match and use existing configuration ids
Item master attribute can be used to identify Dropship items
User item description can be sent to Purchasing
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Implementation Considerations
Order line attribute: Source Type (need to beexternal). Can be defaulted from item or order type
Item attributes (OM and Purchasing)
Setup requisition import parameters
Typically group by Vendor
Multiple distributions set to No
ASL and/or Sourcing rule relationship need to besetup for Automatic PO creation
Oracle recommends using a logical organization fordrop shipment. Exclude this organization forplanning purposes. It can be worked around usingnon nettable Dropship subinventory
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Drop Shipment: Limitations
Sales order changes need to be manually updatedin PO
Sourcing an item from multiple supplier
Drop shipment across operating unit is not possible
Cannot create sales order in OU A but receive PO into OU B
Management of sales order holds and approvals
Need to be managed manually after the PO has been created
Tracking serial number could be a problem.
Serial numbers cannot be captured during PO receipt if the itemis serial number control at shipment
Serial number control at receipt works fine for manual receipt.This implies receiving using serial number for all transactions.May be worked around using a logical receiving organization.
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Agenda
IntroductionDrop shipment process
Back to back order process
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Back to Back Order
Able to create specific supply orders for customersales orders.
Key Business Drivers
Lower inventory cycle time and cost Link supply to specific demand
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Back to Back Order: Features
Designate specific items as B-to-B orderable
Enter sales order lines for these items, and have the supplyautomatically created via a requisition
Have the requisition converted into a Purchase Order or arelease of a blanket Purchase Order
View the requisition number or PO number and its status fromthe Sales Order (using reservation details window)
Reserve the supply from the Requisition to the PO and finallyto the Sales Order once the PO is received
Pick, ship and finally invoice the customer for the product.
Note to Buyer field in the requisition captures the Sales orderinformation
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Back to Back Order: Features
Line status information shows the progress of the order
PO Req Created
PO Req Requested
PO Created PO Received
If line is manually reserved it progresses to AwaitingShipping
Changes and Cancellations on sales orders:
Reservation is changed
Notification sent to Buyer
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Back to Back Order: Process flow
Customerrequestsproduct
PlacePO
Create OracleSales order
Specify line itemenabled for Back-to-Back orders &
Book order
Customer receivesitem
Customer
Oracle
Purchasing
Supplier
Finance
Supplier Invoice(AP)
Payment
Oracle
Logistics
OracleOM
Receive itemsagainst the PO
linked to the sales
order
Shipment ofproduct to theorganization
PurchaseRequisition (PR)
created
Autocreate POfrom PR (Can beautomated using
BPA and Release)
Approve PO &communicate to
supplier (Via EDI,fax, email etc
Communicate ASN
Customer Invoice(AR)
ManageCollections
Pick Release SO Ship ConfirmDecrementInventory
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Back to Back Order: Setup
Item attributes Assemble to Order, Build in WIP
Item attributes Customer Orderable and Purchasable
Sourcing Rule need to be setup
BPA may be setup optionally
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Back to Back Orders: Item MasterSetup
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Back to Back Order: Item MasterSetup
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Back to Back Order: ASL Setup
Specify Item Name
Specify supplier
and supplier site
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Back to Back Order: Key ProcessElements
Sales order line:
New line status
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Back to Back Order: Key ProcessElements
Sales order line:
Reservation
Details
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Back to Back Order: Key ProcessElements
Purchase req line:
Note to buyer is
automaticallypopulated
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Back to Back Order: Limitations
Only one sourcing rule can be defined for Back-to-Backorderable items
Cannot use a combination of Buy from and Make sourcingrules within the assignment set
Sales order changes need to be manually updated in PO
Cannot create Internal Requisitions from Back-to-Back orders
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Contact Information
Kaushik Bakhandi
Deloitte Consulting
Ph: 650 372-4769
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Q&A / Open ForumTHANK YOU!