b16-34 swagelockpdf

MS-06-80

and quality requirements.In the interest of standardization, B16.34 andits companion standard for flanges,ANSI/ASME B16.5, have established eightpressure classes and many material groupsfor process system valves and flanges,respectively. To facilitate product standard-ization, B16.34 also includes standard minimum wall thickness dimensions for eachpressure class.B16.34 and B16.5 list the pressure-temperature ratings for each class and material group. Process systems usually aredesigned to fit within one of those classesand material groups.Materials. Pressure-containing parts are manufactured from materials listed in B16.34,the B31 codes, or ASME Boiler and PressureVessel (BPV) Code Section VIII. Materialsare purchased in accordance with ASTM specifications.Design. The design requirements of B16.34,including minimum wall thicknesses, areused for 75 series process ball valves.Tests. Designs and ratings are qualified bystrength and performance tests.

Instrument Valve StandardThe primary standard for instrument valves isMSS SP-99, developed by manufacturers tomeet the special needs of these products,which are not covered in B16.34. It addresses material selection, design, ratings, testing, and end connections.Unlike B16.34, SP-99 does not include standard pressure classes, minimum wallthicknesses, or other dimensional require-ments. Swagelok valves follow this standardwhere it is applicable.To aid the user in selecting valves for use withsystems designed to a pressure class, wehave designed some valves with ratings thatfit one of the B16.34 classes or anintermediate class. For those products, the

class is listed in the rating table. Intermediateclasses are determined by linear interpolation

ScopeThis technical bulletin describes the designbasis and standards that apply to Swagelok®

valves and lists pressure-temperature ratingsfor Swagelok valves, filters, flow sensors, and sample cylinders.

Design BasisProcess industry piping systems aredesigned in accordance with one of theASME Codes for Pressure Piping, B31,which define design and construction requirements for several kinds of piping systems. B31.1, Power Piping, and B31.3,Chemical and Petroleum Refinery Piping,relate to systems that use Swagelok products. (See “Standardization andNational Codes,” page 8, for more about B31and other standards.)The B31 codes incorporate by reference various standards for valves and other components, many of which include presure-temperature ratings. Such components maybe used within those ratings, but not inexcess of the general limits of the code.Components for which the standards do nothave ratings or for which there are no listedstandards may be used within the manufacturer’s recommended pressure-temperature ratings. Ratings for such specially designed components shall be determined by accepted engineering prac-tices consistent with the design criteria of thecode. Pressure-temperature ratings forSwagelok products are established on thatbasis.

Process Valve StandardThe Swagelok 75 series process ball valve conforms to ANSI/ASME B16.34.Incorporated by reference in the B31 codes,B16.34 covers process valves with pipeflange, butt weld, socket weld, and pipethread ends. It defines design requirements,acceptable materials, pressure-temperaturerating classes, dimensions, wall thicknesses,

Swagelok product ratingsare establishedby practicesconsistent withthe design criteria of theASME B31codes.

Valve Pressure-Temperature Ratings

www.swagelok.com

2

The ratings inthe tables are

the highest thevalve design can

carry; end connections may

reduce the finalproduct

rating.

others. Several different sizes of fitting—each with its own pressure rating—often canbe provided on one size and design of valve.The pressure ratings given in the valve ratingtables are the highest the valve design cancarry. If the rating of a specific end connection is lower, that lower ratingbecomes the pressure rating of the valve.Pneumatic Actuators. The tables list thepressure ratings of manual valves, many ofwhich can be equipped with pneumatic actuators. Typically, there are several choicesof actuator size and type—double acting,spring return, normally closed, or normallyopen. Some actuators can actuate the valveat the full rating listed for the manual valve;others cannot.Individual product catalogs provide detailedinformation on available actuator choices, required actuator pressures, and valve pressure ratings that result from various valveand actuator combinations.Performance Tests. Valve performance isnot addressed by industry standardsbecause performance requirements varywidely among industries and must be considered separately for each application.The ratings in the tables include the effects ofpressure and temperature—steady and fluctuating—on performance characteristics.If product performance is degraded by sucheffects, this is reflected in the ratings.

Valve SelectionComponent RatingsThe tables that follow contain pressure-temperature ratings for Swagelok products.Table listings begin with the cold workingpressure (CWP) rating for the valve, whichapplies over ambient temperature ranges,usually –20 to 100°F (–28 to 37°C). Theycontinue with pressure ratings at temperatureincrements of 50 or 100 degrees and stop atthe maximum temperature rating. Ratings atintermediate temperatures can be calculatedby linear interpolation.

Note: The ratings in the tables apply to thestandard materials and constructions of thelisted products. Any change to the materials,lubricants, construction, or accessories maychange the ratings.

from standard classes.Materials. Materials for pressure-containingparts are selected from those listed in SP-99,B16.34, the B31 codes, or BPV Code SectionVIII. Materials are purchased in accordancewith ASTM specifications.Design. Cold working pressure (CWP) ratings, wall thicknesses of pressure-containing parts, and dimensions of otherstressed elements are developed using thepractices of SP-99 and appropriate engineering methods. Allowable stressesgiven in the B31 piping codes and BPV CodeSection II are used, and design criteria areconsistent with these codes.Tests. Designs and ratings are qualified bystrength and performance tests.

Other RatingsSome Swagelok valves do not follow any ofthe standard B16.34 rating tables because ofother considerations, such as the propertiesof metallic or nonmetallic components, design or performance requirements, or combination of these (Fig. 1).Metals Properties. Valve body or flangematerial ratings given in B16.34 and B16.5are derived from reductions in materialstrength and allowable stress at elevatedtemperature. The effects of elevated temperature on other pressure-containingmetal parts—such as gaskets, stems, diaphragms, or bellows—may dictate lowerratings.Nonmetals Properties . Nonmetals areused widely in valves as seals, such as O-rings, plastic packings, gaskets, stem tipinserts, and seat inserts. The effects of elevated temperature on nonmetal parts maydictate lower pressure-temperature ratings.The ratings listed in the tables and the product catalogs are based on tests of theseal design used in each product. The testsare conducted under controlled laboratoryconditions with an inert liquid or gas. Theydo not take into account the effects of thesystem fluid, which may degrade the materialand further limit its usable temperature range.End Connections. Most valve products areavailable with many different types and sizesof end connections, such as Swagelok tubefittings, VCO

®and VCR

®fittings, weld

connections, pipe threads, flanges, and

3

Increasing temperature

Incr

easi

ng

pre

ssu

re B16.34 bodymaterialratings


Incr

easi

ng

pre

ssu

re


Incr

easi

ng

pre

ssu

re

Fig. 1. Valve ratings are based on the B16.34 rating for the body material . . .

. . . and often are reduced because of temperature effects on other metallic parts . . .

. . . and on nonmetallic parts such as seats or packings—resulting in a valve rating generally equivalent to the rating of the nonmetal.

B16.34 bodymaterialratings

Other metallicmaterial ratings



Nonmetallicmaterial ratings:

Valve rating Othermetallicmaterialratings

4


Incr

easi

ng

pre

ssu

re


Incr

easi

ng

pre

ssu

re


Incr

easi

ng

pre

ssu

re B16.34 bodymaterialratings

Fig. 2. The pressure-temperature rating of

the valve must be equal to or greater

than . . .

. . . the system design pressure and

temperature . . .

. . . but some systems operate

most of the time at pressures and

temperatures well below design

conditions.

Valve rating

Design pressure

Valve rating

Valve rating

Design pressure

Operatingpressure

Operatingtemperature

Designtemperature

Designtemperature

5

System RequirementsThe B31 piping codes require that component pressure-temperature ratings beequal to or greater than system design pressure and temperature to ensure systemintegrity and safety. However, systems mayoperate much of the time at less severe conditions of pressure and temperature, wellbelow design conditions (Fig. 2).Pressure and temperature requirements forboth system design conditions and normaloperating conditions should be considered inselecting the most suitable component.

Other EffectsIn addition to component ratings and systemrequirements, effects outside the systemshould also be considered when selecting acomponent.Low Temperature. Applications for servicebelow the CWP temperature range requirespecial consideration. Generally, materialstrengths do not increase with lower temperatures, nor do pressure ratings.Some materials lose impact strength andshould not be used at low temperatures.Many nonmetals become hard and lose theirability to seal. Most lubricants harden, whichcan make a valve inoperable. Humidity in theair can form ice in and around a cold valve,making it inoperable, and may even damageit.Environment. When selecting a valve, thesystem designer and user must also considerthe effect of the environment on valve function, materials compatibility, ratings,installation, operation, and maintenance.Following are examples of such considerations:

Valve ratings, both here and in industrialstandards, assume the temperature to bethat of the valve body, heated by the systemfluid. Temperature from an external sourcemay have a different effect, such as overheating external parts that normally arenot as hot as the system.

Pneumatic actuators, handles, solenoids, and other accessories often havelower temperature ratings than the valvesthey operate, again because the heat sourceis assumed to be the system fluid. If a system is located in a heated or cooledchamber, the rating is determined by the

temperature limits of the valve and all accessories.

A corrosive environment may damage external parts not exposed to the systemfluid, reducing the valve’s pressure-containing capability. Airborne solvents maydamage seals and cause leaks or removelubricants from external parts and make thevalve inoperable.

Outdoor environments can affect a valveeven within its temperature rating. For example, water may enter a valve or actuatorand prevent operation, particularly if itfreezes. Dirt, mildew from humidity, mudfrom insects, and the like can plug valve oractuator openings, also preventing operation.Outdoor exposure to ozone or ultraviolet lightcan degrade both plastics and elastomers.

TerminologyThe terminology used here is taken from B31,SP-99, B16.34, B16.5, and related standards. These terms are used commonlyin the process industries. Note: These termscan be defined in many ways and may havequite different meanings in other industries.

Material Strength, Stress,and Safety FactorsThese terms are closely related and shouldbe used with care. Material strengths aredefined by tensile and yield strengths, whichare determined by a destructive test on asample of the material. ASTM material specifications establish minimum values oftensile and yield strengths, which are thebasis for the allowable stresses given in BPVCode Section II and used in product design(Fig. 3, next page). Material strength andstress are expressed as force per unit area,given in units of pounds per square inch (psi),newtons per square millimeter (N/mm2), ormegapascals (MPa).Tensile Strength . The stress required tobreak a material when a test specimen ispulled in tension. Also called ultimatestrength.Yield Strength. The stress at which the testspecimen has elongated and will no longerreturn to its original length. At this point, thematerial has undergone permanent deformation, or yielded. Yield strength is lower than tensile strength.

When selectinga valve, requirements ofthe system andeffects outsidethe systemshould all beconsidered.

6

Minimum yieldstrength

Allowablestress

Designbasis

Materialspecification

Fig. 3. The A NSI B31.1 piping code specifies an allowable stress of one fourth the minimum tensile strength or two thirds the minimum yield strength, whichever is less.

Minimum tensilestrength

Depending onthe industry andthe code, safetyfactor is defined

in many differentways.

Allowable Stress. The value of stress usedin calculations to determine the dimensionsand pressure ratings of piping systems,valves, and other components. The value ofallowable stress is always less than the minimum yield and tensile strengths of thematerial and normally is specified in a code.Safety Factor. The ratio between the allowable stress and the minimum tensile oryield strength of the material. The allowablestresses given in BPV Section II and the B31piping codes include safety factors. In B31.1,the safety factor is based on one fourth of theminimum tensile strength or two thirds of theminimum yield strength, whichever is less; inB31.3, it is based on one third of the minimumtensile strength or two thirds of the minimumyield strength, whichever is less. As a result,there are small differences in allowable stressbetween these design codes. Note: De-pending on the industry and the code, this

term is defined in many different ways andshould be used with care.

TestingThe terms shell test, proof test, and hydrostatic test often are used synonymously. Each refers to a test to checkfor leaks and verify that there are no structural weaknesses in the valve or system.The component shell test and the systemhydrostatic test are done at 1.5 times theCWP or the system design pressure, respectively—which raises the stress level toa value close to the minimum yield strength ofthe material. Therefore, these tests wouldshow significant distortion if any pressure-containing parts were overstressed.Shell Test (Proof Test). A test of valves, defined by B16.34, whose purpose is tocheck for distortion and external leakage, butnot seat leakage. B16.34 requires valves tobe tested with water or other suitable fluid at1.5 times the 100°F valve rating for 15 seconds or longer. The valve is partiallyopen. This test is done by the valve manufacturer when required by the order. Itis not normally required for instrument valves.A similar test is defined by API 598. The shelltest defined by B16.34 or API 598 is availablefor most Swagelok valves on special order. Bellows- and diaphragm-sealed valves aretested at the valve rating, not at 1.5 times therating. This modified shell test also is avail-able on special order.Hydrostatic Test. A pressure test of a finished system, required by piping codessuch as ANSI B31.1. It is done at 1.5 timesthe system design pressure, with water, for atleast 10 minutes, and its purpose also is tocheck for distortion or leakage. Systemvalves are partially open during the test.Other codes may require a hydrostatic test atsome pressure other than 1.5 times the system design pressure. Valves should notbe tested above 1.5 times the valve pressurerating.

Note 1: B31.1 permits leakage at valvepackings during the hydrostatic test ofa system. If the valve packing is tight-ened to prevent leakage during any testabove normal operating pressure, itshould be readjusted afterwards.Proper readjustment for normal service

7

conditions will prevent excessive packing wear.

Note 2: Bellows and diaphragm valvesshould not be tested at pressuresabove their maximum allowable work-ing pressure. A bellows or diaphragm is athin, flexible member, easily damagedby overpressure or other abnormalstresses.

Burst Pressure. The pressure at which thevalve may rupture or fail by gross leakage. Aburst test is a destructive test, usually used toverify the pressure rating of instrumentvalves.

Valve RatingsCold Working Pressure (CWP) Rating. Themaximum allowable working pressure of avalve in ambient conditions, usually from –20to 100°F (–28 to 37°C).Pressure Rating. The maximum allowableworking pressure of the valve at the temperature given in the table.Rating Temperature. The temperature ofthe pressure-containing shell of the valve. Itis assumed to be the same as the systemfluid temperature.Temperature Ratings. The maximum andminimum temperatures at which the valvecan be used.

System RatingsDesign Pressure. The maximum sustainedoperating pressure (MSOP) within the pipingsystem including the effects of static pressure.Design Temperature. The metal temper-ature at the maximum sustained conditionsexpected. It is assumed to be the same asthe fluid temperature, unless shown to be different.Overpressure or Overtemperature.Pressures or temperatures higher than design conditions. Codes usually allow systems and components to operate at higher pressures or temperatures for shortperiods, such as during relief valve operation.This is usually restricted to 10 to 20 % over-pressure for 1 to 10 % of a 24-hour period.See the system code for specific limits.

Normal Operating Pressure and Temperature . Conditions under which asystem operates most of the time. Somesystems normally operate at close to designpressure and temperature, whereas othersnormally operate at much lower pressures ortemperatures.

ConclusionsNumerous codes, standards, and specifications have been written to guide thedesign and construction of piping systemsand components.Swagelok valves are designed and manufactured to provide safe, effective, dependable operation within their rated pressure and temperature ranges. Thesepressure-temperature ratings are based ondesign requirements of nationally acceptedcodes and adjusted by material characteristics, design factors, and performance requirements.Valve ratings—whether from standard ratingclasses or other ratings—are confirmed byengineering analyses and tests conductedunder controlled laboratory conditions.Neither analyses nor tests can simulate anyspecific application or duplicate the endlessvariety of actual operating conditions.Therefore, ratings should be considered minimum and maximum limits that may haveto be reduced in specific applications—asguides to select candidate products for an application.

Safe Valve SelectionStandards also serve to promote safety byaiding the system designer in selectingcomponents. When selecting a valve, totalsystem design must be considered to ensuresafe, trouble-free performance. Valve function, materials compatibility, adequateratings, and proper installation, operation,and maintenance are the responsibilities ofthe system designer and user.

Valve ratings areminimum andmaximum limitsthat may need tobe reduced foractual applications.

8

and component standards affect thedesign and manufacture of fluid systemcomponents.ASTM (American Society for Testingand Materials) , 100 Barr Harbor Dr., WestConshohocken, PA 19428. ASTM is atechnical society that develops standardsfor materials, test methods, and products.These standards are used for most of thematerials and test methods used in ourproducts.DOT (Department of Transportation) isthe U.S. Government agency that regulates hazardous material trans-portaion. This includes the transportationof compressed gases and vapors, and thecylinders and other equipment used forsuch transportation.ISA (Instrument Society of America) ,P.O. Box 12277, Research Triangle Park,NC 27709. ISA develops standards forthe design and construction of instrumentsystems, including valve requirements.MSS (Manufacturers StandardizationSociety of the Valve and Fittings Industry, Inc.) , 127 Park St. N.E., Vienna,VA 22180. MSS is an association of valveand fitting manufacturers who developstandards for their products. MSS standards often are adopted as ASME orANSI standards if they become widelyused and meet consensus requirements.

Of the thousands of commonly used standards in existence, only a few apply toinstrument valves. These are publishedby ANSI, API, ASME, ASTM, DOT, ISA,and MSS. Each of these organizationspublishes standards relevant to the industries it represents. They are voluntary standards, written by committees of members with expertise inthe specific subject matter. Use of thestandards by industry is also voluntaryunless they are mandated by the regulations of a government jurisdiction.ANSI (American National Standards In-stitute) , 11 W. 42nd St., New York, NY10036. ANSI is the coordinator of U.S.voluntary standards. Standards written byother organizations are submitted to ANSIfor issuance as national standards whenANSI determines that they represent abalanced consensus of affected interests.API (American Petroleum Institute) ,1220 L St. N.W., Washington, DC 20005.API is a trade association representing theU.S. petroleum industry. One function ofAPI is to develop technical standards forthe petroleum industry, several of whichapply to valves and piping systems.ASME (American Society of Mechani-cal Engineers) , 345 E. 47th St., NewYork, NY 10017. ASME is a technicalsociety whose members write standardsand codes for the mechanical industries.ASME pressure vessel and piping codes

Standards Organizations

Standardization andNational CodesNational standards are a cornerstone ofindustry in modern industrialized nations, andinternational standards are increasinglyimportant in today’s global economy.Standards serve both users and manufacturers: in piping systems, for example, standards ensure that valves, fittings, pumps, vessels, instruments, andother components from many different manufacturers and countries fit together andfunction properly.

Standardsdefine goods

that many canuse, reducing

the need forcustomized

products.

Standards also enable manufacturers to produce goods that many customers canuse, greatly reducing the need for customized products. This requires a common design basis and, in some instances, standardized dimensions. Aclearly rationalized design basis, well definedterminology, and standard ratings and dimensions assist the user in proper component selection.

9

B31.1 andB31.3 are thetwo ANSI/ASMEcodes that aremost relevant toSwagelok products.

ASME has developed two codes for pressurevessels and piping systems that havebecome the standard of the industrialprocess industries: the Boiler and PressureVessel Code and the Code for PressurePiping. Their primary role has been to fostersafety in the design and construction of pressurized systems, but they also promotestandardization in design, materials, equipment, and construction.ANSI/ASME Boiler and Pressure VesselCode (BPV) consists of 11 sections including:

Power Boilers (Section I) Material Specifications (Section II) Nuclear Power Plant Components

(Section III) Pressure Vessels (Section VIII) Welding and Brazing Qualifications

(Section IX)

Although this code does not apply to valves,it is used so widely that it often is employedas a design guide. The material specifications in Section II are similar toASTM specifications; many are identical.The welding qualifications of Section IX oftenare used for welds on valves.ANSI/ASME B31, Code for Pressure Piping, is divided into several sections covering specific piping systems. The twothat are most relevant to Swagelok productsare:

B31.1, Power Piping B31.3, Chemical Plant and

Petroleum Refinery Piping

These codes define the design requirements,acceptable materials, allowable stresses,component standards, dimensional standards, test requirements, construction,and related topics for systems and components.ANSI/ASME B16.5, Pipe Flanges andFlanged Fittings, is a component standardthat defines materials, dimensions, and pressure-temperature ratings for standardflanges used in piping systems. It does notinclude valves. It is incorporated by reference in B31.

ANSI/ASME B16.34, Valves—Flanged,Threaded, and Welding Ends, covers process valves with pipe flange, butt weld,socket weld, and pipe thread ends. It is acomponent standard that defines pressure-temperature ratings, materials, designrequirements, and wall thicknesses for process valves; it does not apply to instrument valves. It is incorporated by reference in B31.Both B16.34 and B16.5 have establishedstandard pressure classes, material groups,and pressure-temperature ratings based onthem. The rating tables in the two standardsare identical.ANSI/ASME B1.20.1, Pipe Threads , definesthe dimensions for standard NPT pipethreads.ANSI B16.11, Steel Fittings, Socket Weldand Threaded , defines the standard dimensions for pipe fittings.ANSI/ASME B16.25, Buttwelding Ends , defines the dimensions and tolerances forbutt weld preparations used on pipe, valveends, flanges, and other components.MSS SP-99, Instrument Valves , applies tosteel and alloy valves of 1-inch nominal pipesize and smaller and pressure ratings of 10000 psi and lower at 100°F.API 598, Valve Inspection and Testing , defines the inspection and test requirementsfor valves purchased under API valve standards; it may be applied to other valves.It is widely recognized in the petroleum andchemical industries.49CFR, Code of Federal Regulations, Title49, sets forth the specifications for pressure-containing cylinders used in transportation ofhazardous materials. These specificationscover pressure ratings, design, dimensions,materials, fabrication, marking, testing, andinspection. In addition, DOT regulations cover the application and use of cylinders,including filling limits, overpressure protection, and in-service inspection.

Table 0 — AB Series ValvesClass: 1750

Series XY, XZ

Material groupMaterial name

2.3316LSS

Temperature, °F Working pressure, psig

– 40 to 100150200300400

35003220295026402400

Body ratings based on optional PEEK stem tip. Ratings limited to 150°Fwith standard PCTFE stem tip. See catalog for pneumatic actuator ratings.

Temperature, °F.Temperature of the

pressure-containingshell of the component.

Series. Subgroup based oncatalog designators.

Class.Standard B16.34pressure class,an intermediateclass, or “N/A.”

Working pressure, psig.Maximum allowableworking pressure for whichthe component is rated at thetemperature listed.

Material group.Standard B16.34

material group or “N/A.”Material name.

Common name orgrade of body material.

Notes. Additional information onmaterials, configurations, special limitations.

Title. Type of product—general series anddescriptive name.

10

Pressure-Temperature Tables

Using the TablesThe pressure-temperature ratings for eachgroup of products are given in the tables.See “Design Basis,” pages 1 and 2, for detailed descriptions of the factors on whichthe ratings are based.Title. The title gives the general series designation of the product, along with adescriptive name.Class. If a product rating fits one of the eightstandard pressure classes defined in B16.34or an intermediate class, the class is listed. Ifnot, the class is omitted or given as “N/A.”Series. A major valve group shown in thetable title may be divided into subgroups,based on catalog designators, for the pres-sure ratings.Material Group. If the valve fits into a pressure class and the body material isincluded in one of the material groups classified in B16.34, that number is given.Otherwise, “N/A” is entered.Material Name. The common name orgrade of the valve body material is given.Temperature, °F. The temperature of thepressure-containing shell of the component islisted; see rating temperature in B16.34.Working Pressure, psig. Working pressureis the maximum allowable working pressure,expressed as gage pressure, for which the

component is rated at the temperature listed.Notes. Footnotes provide additional information, such as:

the materials or configuration on which the published ratings are based.

special limitations on pressure or temperature imposed by polymers orelastomers used in packings, seats, stem tips, gaskets, or O-rings.

Metric Conversions. To obtain approximatepressure ratings in bar, multiply the psi valueby the factor 0.0689:

bar = psi ∞ 0.0689

To obtain approximate pressure ratings inkPa, multiply the psi value by the factor6.895:

kPa = psi ∞ 6.895

To obtain approximate pressure ratings inkg/cm2, multiply the psi value by the factor0.0703:

kg/cm2 = psi ∞ 0.0703

To obtain temperatures in degrees Celsius(°C), subtract 32 from the degrees Fahrenheit(°F) temperature value and divide the resultby 1.8:

°C = (°F – 32)/1.8

11

Contents

Table Page Table Page

Metering Valves35 21 and 22 Series ..............................2436 31 Series ............................................2437 S, M, and L Series..............................2443 BM Series ..........................................26

Check Valves and Excess Flow Valves25 50 Series ............................................2038 CA, CP, and CPA Series ....................2538 2C, 4C, 6C, and 8C Series ................2539 12C and 16C Series ..........................2540 CH Series ..........................................2540 XS Series............................................2541 CW Series ..........................................25

Proportional Relief Valves42 R Series..............................................26

Bellows Valves43 B and BM Series ................................2644 BK Series............................................2645 H and HK Series ................................2746 BN Series ..........................................2747 HB Series ..........................................2748 U Series..............................................27

Diaphragm Valves49 DL and DS Series ..............................2850 LD and ELD Series ............................2851 DA Series............................................2952 RD Series ..........................................2953 DF Series............................................2954 HD Series ..........................................29

Filters and Flow Sensors55 TF, FW, and F Series ........................3056 FC Series............................................3057 FV4 Series..........................................30

Sample Cylinders58 Sample Cylinders ..............................31

Instrument Ball and Plug Valves1 40 Series ............................................122 33 Series ............................................123 83 and 83X Series ............................124 H83P and H83XP Series....................125 Plug Valves ........................................136 PFA 43 Series ....................................13

Process Ball Valves7 60T, 60XT, W63T, and W65T Series..148 60E, 60XE, W63E, and W65E Series 149 60M Series ........................................15

10 60P and 60XP Series ........................1511 60C, 60XC, W63C, and W65C Series1512 Q60 Series..........................................1613 Chlorine Series ..................................1614 Sour Gas Series ................................1615 Thermal Series ..................................1716 Fire Series ..........................................1717 Steam Series ......................................1718 75 Series ............................................1819 D60T Series........................................18

Needle Valves20 Toggle Valves ....................................1921 JB Series ............................................1921 JN Series ............................................1922 D Series..............................................1923 O, 1, and 18 Series ............................2024 20 and 26 Series ................................2025 N Series..............................................2026 Rising Plug Valves..............................2127 HN Series ..........................................2128 PFA 4RP Series..................................2129 410, 445, 645, and 945 Series ..........21

Purge, Bleed, and Pinch Valves30 P Series ..............................................2231 BV Series............................................2232 Pinch Valves ......................................22

Manifolds and Gauge/Root Valves33 M2, M3, and M5 Series ......................2333 6P Series ............................................2334 T2 Series ............................................23

12

33 Series

40 Series

H83P Series

83 Series

Table 4 — H83P and H83XP Series Multiservice Trunnion Ball ValvesClass: N/A

Material 316SS

End connection S8MM S12MM S6 S8 S10MM


F2, F4,S6MM, S4

– 20 to 100150200250

300350400450

10 000 7 500 5 000 4 100

3 200 2 300 1 400 500

7500750050004100

6600660050004100

6500650050004100

6700670050004100

6000600050004100

320023001400 500

320023001400 500

320023001400 500

320023001400 500

320023001400 500

Ratings based on: PEEK seats, fluorocarbon FKM O-rings and Quad-Rings, and TFE backup rings.LH83P and LH83XP series assemblies: temperature limits of – 65 to 200°F at pressures listed.

Material 316SS

Seat material PCTFE TFE

Temperature, ˚F Working pressure, psig

Ratings based on: seats listed above, fluorocarbon FKM O-ringsand Quad-Rings®, and TFE backup rings.L83 and L83X series assemblies: temperature limits of – 65 to200˚F at pressures listed.

Table 3 — 83 and 83X SeriesMultiservice Trunnion Ball Valves

Class: N/A

– 20 to 100150200250

6000300020001000

15001125 750 625

300350400450

— — — —

500 375 250 125

PEEK

6000550050004100

320023001400500

Seat material TFE PFA Polyethylene

Material CF8M, WCB

Temperature, ˚F Working pressure, psig

Ratings for valves with TFE PFA seats based on: TFE PFA backuprings, bushing, and seats; and fluorocarbon FKM O-rings.Ratings for valves with polyethlene seats based on: UHMW-PE backuprings, LLD-PE bushing and seats, and ethylene propylene O-rings.Stainless steel L33 series assemblies: temperature limits of – 65 to250˚F at pressures listed.

Table 2 — 33 Series Multipurpose Ball ValvesClass: N/A

– 20 to 100150200250

300350400450

6000400020001700

14001100 800 500

600030001625 250

— — — —

Material 316SS, brass, alloy 400

Temperature, ˚F

Series Working pressure, psig

43 3000

2500

44-A, 44X, 45-A, 45X, 45Y, 45Z 1500

500

Ratings based on TFE, PFA, or UHMW-PE seat materials.

Table 1 — 40 Series Ball ValvesClass: N/A

50 to 150 (40 Series)– 65 to 150 (40T, 40E Series)

41, 41-A, 41X, 42, 42-A, 42X,43-A, 43X, 43Y, 43Z, 44, 45

41V, 42V, 43V, 43Y6, 43Z6,44V, 45V, 41XV, 42XV, 43XV,44XV, 45XV

Instrument Ball and Plug ValvesSee “Ball/Plug Valves” subsection in your Swagelok Product Binder

Pressure-temperatureratings apply to manual

valves only unless notedin tables. See productcatalogs for ratings ofvalves equipped withpneumatic actuators.

13

PFA 43 Series

Material PFA 440-HP


Ratings based on liquid service; gas service temperature rangeis 50 to 150°F at pressures listed.

Table 6 — PFA 43 Series Plug ValvesClass: N/A

– 20 to 70100150200

60503010

Series P4T, P6T P4T P6T P4T, P6T P4T

Material 316SS Brass Steel Alloy 20 Alloy R-405 Alloy 600 Alloy C-276 Titanium


Ratings based on TFE-coated fluorocarbon FKM O-rings. Ratings limited to 0 to 200°F and 1000 psig max with Kalrez® O-rings.

– 10 to 100150200250

3000300030002000

300350400

100010001000

3000250020001500

10001000 400

2000200020001500

3000300030002000

10001000 400

2500241023202000

100010001000

2500235022002000

100010001000

3000290028002000

100010001000

100010001000

3000300030002000

100010001000

1785171015551420

100010001000

Table 5 — Plug ValvesClass: N/A

P6T Series

Instrument Ball and Plug ValvesSee “Ball/Plug Valves” subsection in your Swagelok Product Binder

Pressure-temperatureratings apply to manualvalves only unless notedin tables. See productcatalogs for ratings ofvalves equipped withpneumatic actuators.

14

60 Series4-bolt construction

Series 6263, 65

W63, W6562X,

63X, 65X 67, 68 67X, 68X 62 63, 65 62 63, 65 67, 68

Material 316SS, 316LSS, CF3M Brass WCB


Ratings based on: UHMW-PE seats and packings, PEEK stem bearings, and ethylene propylene O-rings.Fastener materials: 304SS on 316SS, 316LSS, and CF3M assemblies; and carbon steel grade 8 on brass and WCB assemblies.Stainless steel or brass L60E series and stainless steel L60XE series assemblies: temperature limits of – 65 to 250°F at pressures listed.

Table 8 — 60E, 60XE, W63E, and W65E Series Manual Ball Valves with Polyethylene SeatsClass: N/A

– 20 to 100150200250

300020801160 250

250020301160 250

100010001000 250

15001210 930 250

500500500250

200016801160 250

150012601030 250

300020801160 250

250020801160 250

220019601160 250

Pressure-temperature tables for 60 series ball valves list ratings for standardcombinations of body materials, bolting, and seats and other nonmetalliccomponents. This provides a single rating for the complete valve.Changing any of the valve components will change the rating.

W60 Serieswelded construction

Series62, 63, 65,W63, W65 62X, 63X, 65X 67, 68 67X, 68X 62 63, 65

62, 63,65, 67, 68



Ratings based on: reinforced TFE seats and packings and alloy X750 stem bearings on 316SS, 316LSS, CF3M, and WCB; PEEK stem bearingson brass; and fluorocarbon FKM O-rings.Fastener materials: 304SS on 316SS, 316LSS, and CF3M assemblies; and carbon steel grade 8 on brass and WCB assemblies.Stainless steel or brass L60T series and stainless steel L60XT series assemblies: temperature limits of – 65 to 250°F at pressures listed.

Table 7 — 60T, 60XT, W63T, and W65T Series Manual Ball Valves with Reinforced TFE SeatsClass: N/A

– 20 to 100150200250

300350400450

2200185015001150

800 560 330 100

1000100010001000

800 560 330 100

15001210 930 880

500500500500

2000168013601050

150012601030 800

2200185015001150

800 560 330 100

560 330 100

—

730 410 100

—

500500330100

780 560 330 100

Process Ball Valves See your Swagelok Process Ball Valves Binder

Pressure-temperature ratings apply to manual


15

Process Ball ValvesSee your Swagelok Process Ball Valves Binder

Series 6263, 65

W63, W6562X,

63X, 65X 67, 68 67X, 68X 62 63, 6562,

63, 65 67, 68



Ratings based on: carbon/glass TFE seats, reinforced TFE packings, and alloy X750 stem bearings on 316SS, 316LSS, CF3M, and WCB;PEEK stem bearing on brass; and fluorocarbon FKM O-rings.Fastener materials: 304SS/303SS on 316SS, 316LSS, and CF3M assemblies; and carbon steel grade 8 on brass and WCB assemblies.Stainless steel or brass L60C series and stainless steel L60XC series assemblies: temperature limits of – 65 to 250°F at pressures listed.

Table 11 — 60C, 60XC, W63C, and W65C Series Manual Ball Valves with Carbon/Glass TFE SeatsClass: N/A

– 20 to 100150200250

300350400450

2500243018701620

1240 860 480 100

2500203015601480

1240 860 480 100

1000100010001000

1000 860 480 100

15001210 930 880

780 680 480 100

500500500500

500500480100

730 410 100

—

560 330 100

—

1240 860 480 100

1240 860 480 100

2200196017601570

2500225020001620

150012601030 800

2000168013601050

Series

Material WCB


Ratings based on: alloy X750 seats and stem bearings, reinforcedTFE packings, and fluorocarbon FKM Quad-Rings.Fastener materials: 304SS/303SS on 316SS, 316LSS, and CF3Massemblies; and carbon steel grade 8 on WCB assemblies.

63M,65M

67M,68M

63M,65M

67M,68M

316SS, 316LSS,CF3M

– 20 to 200250300

350400450

100010001000

1000 970 800

500500500

100010001000

500500500

500500500

10001000 800

500500500

Table 9 — 60M Series Manual Ball Valveswith Alloy X750 Seats

Class: N/A

Series 62 63, 65 62X 63X, 65X 67, 68 67X, 68X 62 63, 65 62 63, 65 67, 68



Ratings based on: PEEK seats, packings, and stem bearings; and fluorocarbon FKM Quad-Rings.Fastener materials: 304SS on 316SS, 316LSS, and CF3M assemblies; and carbon steel grade 8 on brass and WCB assemblies.

Table 10 — 60P and 60XP Series Manual Ball Valves with PEEK SeatsClass: N/A

– 20 to 100150200250

300350400450

3000242018701770

1600143012601100

2500203015601480

1000100010001000

1000100010001000

15001210 930 880

500500500500

2000168013601050

150012601030 800

3000225020101770

2500225020101770

2200196017601570

13101140 970 800

1000100010001000

10001000 970 800

780 690 590 500

500500500500

730 410 100

—

560 330 100

—

152012801040 800

152012801040 800

13701180 990 800


16

Series C62V, C63V, C65V, C67V, C68V

Material WCB


– 20 to 250 300

Ratings based on: virgin TFE seats and packings, ECTFE stembearings, and fluorocarbon FKM O-rings.Fastener materials: carbon steel grade 8.

Table 13 — Chlorine Series Ball ValvesClass: N/A

Chlorine SeriesSour Gas Series

Q60 Series

Series

Material 316SS, 316LSS, CF3M


Fastener materials: 316SS grade B8M on 316SS, 316LSS, and CF3M assemblies.Q60T ratings based on: reinforced TFE seats and packings, PEEK stem bearings, and fluorocarbon FKMO-rings. Stainless steel LQ60T assemblies: temperature limits of – 65 to 250°F at pressures listed.Q60E ratings based on: UHMW-PE seats and packings, PEEK stem bearings, and ethylene propyleneO-rings. Stainless steel LQ60E assemblies: temperature limits of – 65 to 250°F at pressures listed.Q60P ratings based on: PEEK seats, packings, and stem bearings; and fluorocarbon FKM O-rings.Q60C ratings based on: carbon/glass TFE seats, reinforced TFE packings, PEEK stem bearings, andfluorocarbon FKM O-rings. Stainless steel LQ60C assemblies: temperature limits of – 65 to 250°F atpressures listed.Q60M ratings based on: alloy X750 seats, reinforced TFE packings, PEEK stem bearings, and fluorocarbonFKM Quad-Rings.SQ60P ratings based on: PEEK seats, packings, and stem bearings; and reinforced Grafoil® flange seals.

Table 12 — Q60 Series Extended Bonnet Manual Ball Valves Class: N/A

Q63T,Q65T

Q63E,Q65E

Q63P,Q65P

Q63C,Q65C

Q63M,Q65M

SQ63P,SQ65P

2500232021501980

1000100010001000

2500232020001620

2500232021501980

250020801160 250

2200185015001150

– 20 to 100150200250

300350400450

800 560 330 100

— — — —

1910184017701700

1240 860 480 100

1000100010001000

1910184017701700

16601100 200

— — —

— — —

— — —

— — —

— — —

500550600

Series

Material 316SS, 316LSS, CF3M WCB


Ratings based on: reinforced TFE seats and packings, alloy X750stem bearings, and ethylene propylene O-rings.Fastener materials: 304SS/303SS on 316SS, 316LSS, and CF3Massemblies; and carbon steel grade 8 on WCB assemblies.

Table 14 — Sour Gas Series Ball ValvesClass: N/A

N62T,N63T, N65T

N67T,N68T

N62T, N63T, N65T,N67T, N68T

– 20 to 100150200250

2200185015001150

15001210 930 880

2200185015001150




17


Series S62P S63P, S65P S67P, S68P S67P, S68P

Material 316SS, 316LSS, CF3M WCB


Ratings based on: PEEK seats, packings, and stem bearings; and reinforced Grafoil flange seals.Fastener materials: 316SS grade B8M on 316SS, 316LSS, and CF3M assemblies; and carbon steel gradeB7 on WCB assemblies.

Table 17 — Steam Series Ball ValvesClass: N/A

S62P,S63P, S65P

– 20 to 100150200250

300350400450

500550600

2500242023502280

2200212020501980

19101100 200

2500232021501980

1910184017701700

16601100 200

2000192018301750

1670160015301460

14101100 200

2500225020101770

152012801040 800

710 620 200

2000182016501480

13101140 970 800

710 620 200

Series

Material WCB


316SS, 316LSS, CF3M

Ratings based on: alloy X750 seats and stem bearings andreinforced Grafoil packing and flange seals. Ratings limited to – 20°Fmin with WCB.Fastener materials: 316SS grade B8M on 316SS, 316LSS, and CF3Massemblies; and carbon steel grade B7 on WCB assemblies.

Table 15 — Thermal Series Ball ValvesClass: N/A

T63M,T65M

T67M,T68M

T63M,T65M

T67M,T68M

– 65 to 400450500550600

650700750800850

10001000100010001000

10001000100010001000

500500500500500

500500500500500

1000 800 710 620 540

500500500500500

450 370 280 200

—

450370280200

—

Series

Material 316SS, 316LSS, CF3M, WCB


Ratings apply only to the materials, construction, and tests detailedin the catalog. Ratings limited to – 20°F min with WCB.

Table 16 — Fire Series Ball ValvesClass: N/A

A63T,A65T

A67T,A68T

F63T,F65T

F67T,F68T

– 40 to 100150200250

300350400

— — —

200016001000 400

— — —

220016001000 400

300 200 100

220016001000 400

200016001000 400

300 200 100

Thermal SeriesFire Series

Steam Series


18


75 Series

D60T Series

4 0.083 2 0.065 1Ω 0.065 1 0.065

Tubing 316L welded 316L seamless


Ratings based on: reinforced TFE seats and packing, alloy X750 stem bearings, and fluorocarbon FKM O-rings.Fastener materials: 304SS.

Table 19 — D60T Series Distribution Block ValvesClass: N/A

Main line tube size wall thickness, in.

æ 0.065,Ω 0.049

– 20 to 100150200250

300350400450

530480440420

400380330100

990910830790

750560330100

1300119010901040

800 560 330 100

2000185015001150

800 560 330 100

2200185015001150

800 560 330 100

Series D67T, D68T D63T, D65T D63T D63T D62T, D65T

Material 316SS, 316LSS, CF3M

Series 75T, 75V 75E


75T series ratings based on: reinforced TFE seat and packing,PFA stem bearings, virgin TFE carrier back seals, fluorocarbon FKMO-rings, and 316SS ball.75V series ratings based on: virgin TFE seat, packing, and carrierback seals; PFA stem bearings; fluorocarbon FKM O-rings; and316SS ball.75E series ratings based on: UHMW-PE seat, packing, and carrierback seals; PEEK stem bearings; ethylene propylene O-rings;uncoated gland; and 316SS ball.L75 series assemblies: temperature limits of – 65 to 250°Fat pressures listed. 1 100 psig rating is lower than given in B16.34 class 150 tables.

Table 18 — 75 SeriesFlange-Ended Ball Valves

Class: 150 (meets ANSI B16.34)

300350400450


2.2CF3M, CF8M

– 20 to 100150200250

275255235225

215205195100 1

275255235225

————



19

D Series

JN SeriesJB Series

Toggle Valve

Series OG, 1G 1G

Material 316SS, brass

Orifice 0.080 in., 0.125 in. 0.250 in.


– 20 to 200 300 200

Ratings based on manually actuated assemblies with fluorocarbonFKM O-rings and TFE stem tips. See catalog for ratings ofpneumatically actuated 92 series models.Low-temperature assembly available with temperature limits of – 65 to200°F at pressures listed.

Table 20 — Toggle ValvesClass: N/A

JB JN

Class 1250 N/A


JB series ratings based on TFE stem packing; can be extended to1880 psig at 600°F with Grafoil stem packing.

Table 21 — JB SeriesSevere-Service Needle Valves

JN Series Screwed-Bonnet Needle Valves


– 20 to 100200300400

3000258023302140

2.2316SS

600425250

—

N/ABrass 377

Series

Table 22 — D Series Nonrotating-Stem Valves

Class 1250 N/A 1500

Stem tip material PCTFE PEEK PCTFE PEEK PCTFE PEEK


Ratings limited to:• – 20 to 400°F with fluorocarbon FKM O-rings.• – 20 to 450°F with Kalrez O-rings.• – 20 to 250°F with Buna N, silicone, or ethylene propylene O-rings.• – 65 to 250°F with Buna C O-rings.


2.2316SS

N/ABrass

3.4Alloy 400

3000282026402555

2470243023902380

————

300028202640

—

20501220390

—

3000267523502200

————

300026752350

—

2330223521402065

3000279025802455

————

300027902580

—

300350400450

– 20 to 100150200250

Needle ValvesSee “Needle Valves” subsection in your Swagelok Product Binder


20

20 and 26 Series

N Series

50 Series

O, 1, and 18 Series

Table 23 — O, 1, and 18 SeriesIntegral-Bonnet Needle Valves

Class 2080 N/A 1500


Ratings limited to:• – 20°F min with steel.• 200°F max with PCTFE stem tip.• 250°F max with polyethylene stem packing.• 450°F max with TFE or PFA stem packing.• 600°F max with PEEK stem packing.• – 20 to 400°F with fluorocarbon FKM O-rings.• – 20 to 450°F with Kalrez O-rings.• – 20 to 200°F with Buna N, silicone, or ethylene propylene O-rings.• 200°F max with Buna C O-rings.


2.2316SS

N/ABrass

N/ASteel

3.4Alloy 400

– 65 to 100200250300350

50004295408538753715

30002350220020501470

30002730269526602615

30002640255524702430

239023802375

—

————

390———

3560343533103130

400450500600

Table 24 — 20 and 26 SeriesIntegral-Bonnet Needle Valves

Class 2500 N/A 1500


Ratings limited to:• – 20°F min with steel.• 200°F max with PCTFE stem tip.• 250°F max with polyethylene stem packing.• 450°F max with TFE or PFA stem packing.• 600°F max with PEEK stem packing.• – 20 to 400°F with fluorocarbon FKM O-rings.• – 20 to 450°F with Kalrez O-rings.• – 20 to 200°F with Buna N, silicone, or ethylene propylene O-rings.• 200°F max with Buna C O-rings.


2.2316SS

N/ASteel

3.4Alloy 400

30002640255024702430

239023802375

—

– 65 to 100200250300350

400450500600

60005160491046604470

4280413039803760

60005420537053205230

— — — —

Table 25 — N Series Severe-Service Union-Bonnet Valves50 Series Lift Check Valves

Class 2500 N/A


Ratings based on Grafoil packing. Ratings limited to:• 200°F max with PCTFE stem tip.• 250°F max with polyethylene stem packing.• 450°F max with TFE stem tip or stem packing.• 600°F max with PEEK packing.


2.2316SS

3.1Alloy 20

3.4Alloy 400

3.5Alloy 600

N/AAlloy C-276

N/ATitanium

– 65 to 100200250300350

400450500600

650700750800

8509009501000

1050110011501200

60005160491046604470

4280413039803760

3700360035203460

3380328032203030

3000268522851715

————

————

1155 770 565515

3000268522851545

— — — —

— — — —

4060374532203030

4060374527251800

————

————

3750371036653600

————

4700464044304230

4905473044304230

— — — —

2200205518851625

35703110284025702385

5880571055405040

60006000600060005975

5120503049404780

60005600546053205220

398039703960

—

50004400426041204050

4010395539003790

50004640450043604185




21

Rising PlugValve

Material 316SS Alloy 400

Seat material Acetal TFE PFA PEEK Acetal TFE PFA PEEK


Ratings based on fluorocarbon FKM or Kalrez O-rings. Ratings limited to:• 250°F max for fluids compatible with acetal seat material, except for water and steam, which are not recommended for temperatures greater than 200°F.• 250°F max with Buna N, Buna C, silicone, or ethylene propylene O-rings.

Table 26 — 4P and 5P Series Rising Plug ValvesClass: N/A

– 20 to 100200250

300350400

600026501000

— — —

300200100

750625450

600030001600

130012001000

— — —

300200100

130012001000

500030001600

750625450

500026501000

410, 445, 645, 945Series

HN Series

PFA 4RP Series

Material 316SS


Ratings based on Grafoil packing. Ratings limited to:• 200°F max with PCTFE stem tip.• 250°F max with polyethylene stem packing.• 450°F max with TFE stem tip or stem packing.• 600°F max with PEEK packing.

Table 27 — HN SeriesSevere-Service Needle Valves

Class: N/A

– 65 to 100200250300350

400450500600

650700750800

8509009501000

1050110011501200

10 000 9 290 8 840 8 390 8 045

7 705 7 435 7 165 6 770

6 660 6 480 6 335 6 230

6 085 5 905 5 795 5 450

5 400 4 835 4 115 3 085

Material PFA 440-HP

End connection S4, S6 S8


See your Swagelok representative for catalog information.

Table 28 — PFA 4RP Series Needle ValvesClass: N/A

0 to 70100150

200250300

180160126

95 69 50

125110 87

66 49 33

410 445, 645, 945

Material 316SS


Table 29 — 410, 445, 645, and 945 SeriesSevere-Service and High-Pressure Needle Valves

Class: N/A

445, 645, 945 series ratings based on glass-filled TFE packing.Ratings with Grafoil packing are equal to 410 series ratings.410 series ratings based on Grafoil packing. Ratings limited to450°F max with glass-filled TFE packing.Pressure ratings for 445, 645, and 945 series sour gas assemblies:18 000 psig max.

– 65 to 100200300400450

500550600650

700750800850

6 480 6 335 6 230 6 085

7 165 6 970 6 770 6 660

10 000 9 290 8 390 7 705 7 435

45 00041 80037 70034 60033 400

— — — —

— — — —

Series



22

P Series

Table 30 — P Series Purge Valves

Class 1660 N/A


Ratings limited to:• – 20°F min with steel.• 450°F max with SAE end connections using fluorocarbon FKM O-rings.


2.2316SS

N/ABrass

N/ASteel

WithTFE ball

————

2001501005025

————

30003000300030002985

30002800260022101480

740———

2850275026502500

40003720344031052975

– 65 to 100150200300350

400450500600

Material 316SS WCB Alloy R-405


Ratings based on all metal seals. Ratings limited to:• – 20°F min with steel.• 450°F max with SAE end connections using fluorocarbon FKM O-rings.• 9100 psig max with 316SS or WCB and SAE end connections.• 8000 psig max with alloy R-405 and SAE end connections.

Table 31 — BV Series Bleed ValvesClass: N/A

————

7 9407 920

——

10 0008 8008 2407 960

————

8 315———

10 0009 1108 8608 555

6 480 6 335 6 230 6 085

700750800850

450500600650

– 65 to 100200300400

10 000 9 290 8 390 7 705

7 435 7 165 6 770 6 660

BV Series

A3 Series

Series A3 HA3

Material PEEK (body), 316L (flange)


0 to 285 50 125

Ratings based on EPDM O-rings.A3 Series: low-temperature rating 50°F with optional Aflas® pinchtube element.See your Swagelok representative for catalog information.

Table 32 — Pinch ValvesClass: N/A

Pinch tube element Red silicone, EPDM

Purge Valves, Bleed Valves, Pinch ValvesSee “Check/Relief/Bleed/Purge Valves” subsection in your Swagelok Product Binder

23

Manifolds and Gauge/Root ValvesSee “Manifolds” subsection in your Swagelok Product Binder

M5 Series

Actuator C O D H


0 to 300 100 300 300 200

Actuators: C designates normally closed; O designates normally open;D designates double acting; H designates high-pressure normallyclosed.Ratings based on: fluorocarbon FKM and Kalrez O-rings. Ratingslimited to 200°F with ethylene propylene O-rings.See your Swagelok representative for catalog information.

Table 34 — T2 SeriesCompact Pneumatic Valve Assemblies

Class: N/A

T2 Series

6P Series

Table 33 — Two, Three, and Five-Valve Manifolds6P Series Valves

Series M2, M3, M5, 6P M2 M3, M5, 6P

Class 2500 N/A


Ratings limited to:• – 20°F min for manifolds assembled with fluorocarbon FKM flange seals.• 250°F max with acetal seat material.• 600°F max with Grafoil flange seals.• 850°F max with Grafoil packing in M2 and M5 configurations.• 1200°F max with Grafoil packing in M3 configuration and in 6P series valve.


2.2316SS

N/A316SS

PEEKPEEK

AcetalTFE

PFATFE

PEEKPEEK

AcetalTFE

PFATFE

Stainless steelGrafoil

Stainless steelTFE

Seat materialPacking material

– 65 to 100200250300

350400450500

550600650700

750800850900

950100010501100

11501200

——

————

————

————

447042804130

—

6000516049104660

6000516049104660

600030001500

—

4470428041303980

3870376037003600

3520346033803280

3220303030002685

22851715

——

————

————

————

————

600036502500

—

————

————

————

————

——

——

——

——

——

6000300016001300

12001000800600

400200

——

————

————

600026501000

—

750625450300

6000300016001300

12001000800600

400200

——

200100

——

————

————

————

————

————

————

————

————

————

24

21 Series

31 Series

Class 1250 N/A


– 65 to 100200300400

450500600650

700750800850

3000258023302140

2065199018801845

1795176017251690

300023502050 390

————

————

21 series ratings based on Grafoil packing. Ratings limited to 450°Fwith TFE packing.22 series ratings limited to – 20 to 400°F, based on TFE bac kuprings and fluorocarbon FKM O-rings.

Table 35 — 21 and 22 SeriesMicrometering Valves


2.2316SS

N/ABrass

Series S M, L S M, L S M

Temperature, °F

– 10 to 400 2000 1000 2000 1000 2000 1000

Ratings based on fluorcarbon FKM O-rings. Ratings limited to:• 300°F with Buna N or ethylene propylene O- rings.• 250°F with neoprene O-rings.

Working pressure, psig


2.2316SS

N/ABrass 377

3.4Alloy 400

Table 37 — S, M, and L Series Metering ValvesClass: N/A


– 65 to 100200300400

450500600650

700750800850

5000429538753560

3435331031303080

3000293028802815

Ratings based on Grafoil packing. Ratings limited to 450°F with TFEpacking.

Table 36 — 31 SeriesUnion-Bonnet Metering Valves

Class: 2080


2.2316SS

L SeriesM Series

Metering ValvesSee “Metering Valves” subsection in your Swagelok Product Binder

Ratings apply to standard materials and

constructions.Changes in materials,

lubricants, construction,or accessories may

change ratings.

25


Ratings based on fluorocarbon FKM or Kalrez O-rings. Ratings limited to:• – 20°F min with steel.• – 10 to 250°F with Buna N O-rings.• – 40 to 250°F with neoprene O-rings.• – 50 to 300°F with ethylene propylene O-rings.• – 50 to 350°F with TFE O-rings.

Table 38 — CA Series Adjustable Check ValvesCP Series Pipe-Ended Check Valves

CPA Series Pipe-Ended Adjustable Check Valves2C, 4C, 6C, and 8C Series Poppet Check Valves

Class: 1250


2.2316SS

N/ABrass

1.4Steel

3.1Alloy 20

3.4Alloy R-405

3.5Alloy 600

3.8Alloy C-276

N/ATitanium

N/AAluminum

2210221018451485 850

17851555142012851145

30003000300030002960

30002800272526552580

25002200213020552005

2500232022452175

—

– 10 to 100200250300375

30002575245023252185

30002600240522101105

25702340230522752220


Ratings based on fluorocarbon FKM or Kalrez O-rings. Ratings limited to:• – 10 to 250°F with Buna N O-rings.• – 40 to 250°F with neoprene O-rings.• – 50 to 300°F with ethylene propylene O-rings.• – 50 to 350°F with TFE O-rings.


Table 39 — 12C and 16C Series Poppet Check ValvesClass: 830

2.2316SS

N/ABrass

3.1Alloy 20

3.4Alloy R-405

3.5Alloy 600

3.8Alloy C-276

N/ATitanium

11851030 940 850 760

20002000200020001965

19901860181017651715

16601460141513701335

1660154014951445

—

1500130012001105 550

20001715163015451450

– 10 to 100200250300375

CH Series

CW Series

XS Series

Table 40 — CH Series Compact Check ValvesXS Series Excess Flow Valves


Ratings based on fluorocarbon FKM O-rings. Ratings limited to:• – 40 to 250°F with Buna N and neoprene O-rings.• – 50 to 300°F with ethylene propylene O-rings.• 0 to 380°F with Aflas O-rings.

SeriesClass

CH4, CH8XS4, XS6, XS8

2500CH162080

CH8XS6, XS8

N/A

– 10 to 100200250300400

60005160491046604280

50004400426041203980

60005160491046604280

50004290408038753560

2.2316SS

1.4Steel

3.4Alloy R-405

2.2316SS

Material groupMaterial name Temperature, °F Working pressure, psig


Series CW4

2.3316LSS


– 10 to 100200300400

3000253022702065

Table 41 — CW Series All-Welded Check ValvesClass: 1500

C Series

CA Series

CP SeriesCPA Series

Check ValvesSee “Check/Relief/Bleed/Purge Valves” subsection in your Swagelok Product Binder

Ratings apply to standard materials andconstructions.Changes in materials,lubricants, construction,or accessories maychange ratings.

26

B Series

BM Series

BK Series

R3A Series

Series BW BG BRG

Material 316SS Brass 360 Alloy 400


Series: W suffix designates welded body-to-bellows seal; G suffix designates gasketed body-to-bellows seal; R suffix designates regulating stem.Ratings apply to manual valves and valves with 5 Series pneumatic actuators.BRW and BMRW not recommended for shutoff above 600°F.

Table 43 — B Series General Purpose Bellows ValvesBM Series Bellows-Sealed Metering Valves

Class: N/A

750800850900

300 260 230 200

————

200160130100

————

— — — —

— — — —

— — — —

— — — —

375 — — —

— — — —

— — — —

— — — —

375300

——

375300260230

450400

——

450 400 360 330

500600650700

– 20 to 100200300400

1000 830 660 500

1000830660500

700610530450

700610530450

1000 710 430 150

450350250150

350280210150

700610530450

BRW,BRG, BG

BMRW,BMW

BMRG,BMG

BMRG,BMG

BRW, BW, BMRW, BMW, BRG, BG, BMRG, BMG

Series BK BK-1C BK-1O BK-1D BK BK-1C BK-1O BK-1D BK BK-1C BK-1O BK-1D

Material 316SS Brass Alloy 400


Table 44 — BK Series Bellows Valves with PCTFE Stem InsertsClass: N/A

Ratings apply to manual valves (BK). Low-temperature rating of pneumatically actuated valves (BK-1C, BK-1O, and BK-1D) is – 40°F.See catalog for pneumatic actuator ratings. Pneumatic actuators: 1C suffix designates normally closed; 1O suffix designates normally open;1D suffix designates double acting. Toggle-operated 4BKT ratings: 100 psig at – 20 to 200°F.

– 20 to 100200

1000 830

125125

500500

700700

1000 710

125125

500500

700700

700610

125125

500500

700610

Table 42 — R Series Proportional Relief Valves


R3A Series ratings limited to:• 30 to 250°F with fluorocarbon FKM or ethylene propylene O-rings.• 0 to 250°F with Buna N O-rings.• – 10 to 300°F with neoprene O-rings.RL3 and RL4 Series ratings limited to:• 10 to 300°F with fluorocarbon FKM O-rings.• 0 to 200°F with Buna N O-rings.• – 30 to 300°F with neoprene O-rings.• – 40 to 300°F with ethylene propylene O-rings.R4 Series ratings limited to:• 50 to 300°F with fluorocarbon FKM O-rings.• 50 to 250°F with Buna N, neoprene, or ethylene propylene O-rings.

SeriesClass

R3A2500

R4N/A

RL3, RL4N/A

N/A316SS

300300300300

N/A316SS

1500150015001500

2.2316SS


– 40 to 100200250300

6000516049104660

Proportional Relief ValvesSee “Check/Relief/Bleed/Purge Valves” subsection in your Swagelok Product Binder

Bellows ValvesSee “Packless Valves” subsection in your Swagelok Product Binder

Swagelok R series relief valves are proportional relief valves that open gradu-ally as the relieving pressure increases. Consequently, they do not have a capaci-ty rating at a given pressure rise (accumu-lation). ASME BPV Code Section VIII andother industry standards define perfor-mance characteristics for relief valves—such as set pressure, relieving capacity,testing, and certification—that are not ap-plicable to R series relief valves.

The system designer and user must deter-mine the applicable code requirementsand whether R series relief valves are acceptable for use.

27

H Series

BN Series

HB Series

U Series

Material 316SS Brass 360 Alloy 400


N/A N/APneumaticallyactuated valvesUp to 200

Manual valve low-temperature ratings:• – 40°F for brass and alloy 400.• – 80°F for 316SS.

Table 45 — H Series Compact Bellows ValvesHK Series Compact Bellows Valves

with PCTFE Stem InsertsClass: N/A

— — —

— — —

150 — —

100010001000

400500600

HG, HWH100010001000

1000 750 500

HK1000 500

—

HK1000 500

—

Manual valvesUp to 100200300

HK

300

HK

300


Ratings based on optional Vespel® stem tip. Ratings limited to 150°Fwith standard PCTFE stem tip. See catalog for pneumatic actuatorratings.

Table 47 — HB Series High-PressurePneumatically Actuated Bellows Valves

Class: 1750


2.3316LSS

– 40 to 100150200300400

35003220295026402400

Series UW UG UK

Material 316SS


Table 48 — U Series Severe-ServiceBellows Valves with Secondary Seals

Class: N/A

Series: W suffix designates welded body-to-bellows seal; G suffixdesignates gasketed body-to-bellows seal; K suffix designatesPCTFE stem insert.Ratings apply to manual valves and valves with 6 and 8 seriespneumatic actuators. Ratings limited to 400°F with TFE stem packing.UW Series:• Suggested for applications involving thermal cycling above 650°F.• High-temperature model required for service above 900°F.• Ratings can be extended to 1500°F and 50 psig in high-temperature service with self-lubricating fluids such as liquid metals.

– 20 to 200300400500600

25002500250025002500

25002500250025002500

2500————

————

2500———

2500212017401360

650700750800

8509009501000

980 600 540 480

————

————

————

————

425 360 300 250

1050110011501200

Series BN BN-C BN-O

Material 316LSS


– 40 to 200 500 125 400

Ratings apply to manual valves and pneumatically actuated valves(BN-C and BN-O). See catalog for pneumatic actuator ratings.Pneumatic actuators: C designates normally closed; O designatesnormally open.Toggle-operated BNT ratings: 100 psig at – 40 to 200°F.

Table 46 — BN Series Bellows Valvesfor High-Purity Systems

Class: N/A

Ratings apply tostandard materials andconstructions.Changes in materials,lubricants, construction,or accessories maychange ratings.

Bellows ValvesSee “Packless Valves” subsection in your Swagelok Product Binder

28

ELD8 Series Block Valve

ELD8 Series Isolation Valve

ELD8 SeriesForged-Body Valve

LD16 Series Cast-Body Valve

DL Series DS Series


Table 50 — LD and ELD SeriesCast-Body Diaphragm Valves

ELD8 Series Forged-Body Diaphragm ValvesELD Series Isolation Diaphragm Valves

ELD Series Block Diaphragm Valves

See your Swagelok representative for ELD forged-body, isolation, and block diaphragm valve catalog information.

SeriesClass

LD, ELD160

ELDN/A

N/A316LVAR

N/A316LSS

2.2CF3M


– 20 to 100200300

300265240

300255230


Ratings based on optional cobalt-based alloy stem tip. Ratingslimited to 250°F max with standard PCTFE stem tip.

Table 49 — DL and DS SeriesMultipurpose Diaphragm Valves

Class: 1750


2.3316LSS

– 100 to 100200250300

3500295028002645

240522252100

400500600

Diaphragm ValvesSee “Packless Valves” subsection in your Swagelok Product Binder

Ratings apply tostandard materials and



change ratings.

29

HD Series

RD Series

DF Series

Material 316L VAR


– 10 to 150 145

Table 51 — DA SeriesSpringless Diaphragm Valves

Class: N/A

Ratings apply to manual, toggle-operated (DAT Series), andpneumatically actuated valves. See catalog for pneumatic actuatorratings.

Material 316L VAR


– 10 to 150 100

Table 52 — RD Series Replaceable-SeatSpringless Diaphragm Valves

Class: N/A

Ratings apply to manual valves and pneumatically actuated valves.See catalog for pneumatic actuator ratings.

Material 316L VAR

Series Manual, Model I Model II


Table 54 — HD SeriesHigh-Pressure Springless Diaphragm Valves

Class: N/A

Ratings apply to manual valves and pneumatically actuated valves(Model I and Model II). See catalog for pneumatic actuator ratings.

– 10 to 100140

30452855

23452345

Material 316L VAR

Series DF DF-C DF-O


– 10 to 150 300 125 125

Ratings apply to manual valves and pneumatically actuated valves(DF-C and DF-O). See catalog for pneumatic actuator ratings. Pneumatic actuators: C suffix designates normally closed; O suffixdesignates normally open.Temperature rating 50 to 270°F with optional Vespel seat.

Table 53 — DF SeriesHigh-Flow Springless Diaphragm Valves

Class: N/A

C

DA Series

Diaphragm ValvesSee your Swagelok representative for catalog information

Ratings apply to standard materials andconstructions.Changes in materials,lubricants, construction,or accessories maychange ratings.

30

F Series

FW Series

TF Series

FV4 Series



Table 57 — FV4 Series Flow SensorsClass: 2500


– 40 to 100175

2.3316LSS

50004415


1000955915870

825795760

– 20 to 100150200250

300350400


Table 56 — FC Series Coalescing FiltersClass: 444


2.2316SS

Table 55 — TF Series Tee-Type Removable FiltersFW Series All-Welded Filters

F Series Compact In-Line Filters


TF filter with optional PCTFE gasket: 200°F and 3000 psi max.

SeriesClass


– 20 to 100200300400

500600650700

750800850900

TF, FW2500

6000516046604280

3980376037003600

3520346033803280

1760172516901640

1990188018451800

3000258023302140

2.2316SS

2F, 4F1250

6F, 8F1040

2500215019401780

1660156015401500

1460144014101360

————

————

300026002210

—

2F, 4FN/A

TF, 6F, 8FN/A

N/ABrass 360

200017301470

—

————

————

————

2375———

3000264024702390

2F, 4F1500

6F, 8F1250

3.4Alloy 400, R-405

2500220020601990

1980———

————

————

3960———

5000440041203980

TF2500

4F1200

3.8Alloy C-276

3000300029102820

2660242023502270

21252030

——

FC Series

Filters, Flow SensorsSee “Filters/Snubbers” subsection in your Swagelok Product Binder

Ratings apply tostandard materials and



change ratings.

31

Sample Cylinder

Series 50D HD CS, CD 05S

Material 316LSS 316LSS, 304LSS Alloy 400 316SS 304LSS

3A 5000 E7458 N/A 4B 500


3E 1800: 316L, all sizes,and 304L, 40 to 500 cm≥

3A 1800: 304L, 1000 to 3785 cm≥

Ratings limited to 300°F max with TFE internal coating.Ratings may be limited by individual country government regulations.

Table 58 — Sample CylindersClass: N/A

DOTspecification

500500500500

500500500500

500500

—

580570560

650620610590

1000840760700

1800158014901430

1420142014201420

1410——

1800136012301130

10501000980970

950930

—

275027002640

3060292028702810

5000396035703290

– 65 to 100200300400

500600650700

750800850

Swagelok HD, 05S, and 50D series sample cylinders conform to U.S.Code of Federal Regulations, Title 49, Department of Transportation(DOT) specifications 3A, 4B, 3E, and exemption E7458. CS and CDseries miniature cylinders are not covered by DOT specificationsbecause of their small size. DOT regulations only apply to cylinders usedin transportation in the United States; users in other countries shoulddetermine whether the cylinders comply with local regulations.

HD, 05S, and 50D series CWP ratings listed first in the table for temper-atures up to 100°F are in accordance with DOT specifications; there areno DOT provisions for elevated temperature ratings. The pressure ratingsfor non-DOT cylinders and the ratings above 100°F are developed fromappropriate engineering methods, including the use of the allowablestresses and formulas in the B31 piping codes and BPV Code Section II.Materials are selected from those listed in BPV Code Section VIII and theB31 codes and are purchased in accordance with ASTM specifications.Additional quality and performance requirements are imposed as neces-sary to meet DOT and Swagelok requirements.

Sample CylindersSee “Sample Cylinders/Tube Plugs” subsection in your Swagelok Product Binder

© 1993, 1998 Swagelok Marketing Co.

Printed in U.S.A., MI

September 1998, R0

Aflas—TM Asahi Glass Co., Ltd.

Kalrez, Vespel—TM DuPont

Grafoil—TM UCAR Carbon Company Inc.

Quad-Ring—TM Quadion Corporation

Swagelok, VCO, VCR—TM Swagelok Marketing Co.

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Documents

pctfe stem tip

carrier back seals

tfe stem tip

controlled laboratory conditions

acetal seat material

polyethylene stem packing

process ball valvessee

sae end connections