b100 overview
TRANSCRIPT
© The Lubrizol Corporation 2007, all rights reserved
B100 Overview
September 2007
© The Lubrizol Corporation 2007, all rights reserved2
Biodiesel Overview
• Biodiesel is a clean burning alternate fuel that is simple to use, biodegradable, nontoxic, and essentially free of sulfur and aromatics.
• It is produced from domestic, renewable resources, which decreases dependency on foreign oil and contributes to the economy.
• Biodiesel contains no petroleum, but it can be blended at any level with petroleum diesel to create a biodiesel blend (Bxx).
• It can be used in diesel engines with little or no modifications.• Rudolf Diesel first demonstrated an
engine that ran on oil extracted frompeanuts at the World Exhibitionin Paris, France in 1900.
Rudolf Diesel
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What is Used Today?
• In the United States, most commercial biodiesel is made from soybean oil, while in Europe, rapeseed oil is more commonly used.
• Common acronyms are used for specific bio oil sources:– Soybean Methyl Ester (SME)– Rapeseed Methyl Ester (RME)– Palm Oil Methyl Ester (PME)– Vegetable Oil Methyl Ester (VOME)– Canola Methyl Ester (CAME)– Coconut Methyl Ester (CME)
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Information from National Renewable Energy Laboratory
Composition of Fats and Oils
0
20
40
60
80
100
0 20 40 60 80 100% Saturated Fat
% P
olyu
nsat
urat
ed F
at
OliveSafflowerSunflowerSoybeanCornCottonseedPeanutRapeseedLardPalmButterfatBeef TallowCoconut
Bet
ter S
tabi
lity
Better Cold Flow
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Biodiesel Production Process
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The Biodiesel Reaction
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Biodiesel Supply Chain
Refinery (ULSD)
Biodiesel producer
Terminal(ULSD/Biodiesel blend B0–B100)
Diesel filling station
End user
Feedstock producer
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Potential Impacts on Vehicle Operability
BiodieselCold Flow
Fuel FoamingWater Separation
Oxidative Stability
Fuel System CorrosionInjector DepositsLacquer Formation
Filter Blocking Fuel Spills Tank Filling Bacterial Growth
Increased Maintenance
Reduced Driveability Higher Emissions
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Lubrizol’s Biodiesel Product OfferingsAdditives To Meet Biodiesel Producer Needs
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Fuel Additives For B100 Biodiesel Producers
FloZol® 520
FloZol® 515
FloZol® 510
FloZol® 503
FloZol® 502
FloZol® 520
FloZol® 515
FloZol® 510
FloZol® 503
FloZol® 502
Cold Flow Improvers(100-9,000 ppm w/w)
√√√ (distilled)
√
√
√
√ (undistilled)
Cold Filter P
lugging P
oint (CFP
P)
√
√√√ (distilled)
√
√
√ (undistilled)
Pour P
oint D
epressant (PP
D)
Canola(CAME)
Coconut(COME)
Tallow(TME)
Rapeseed(RME)
Palm(PME)
Soy(SME)
Fuel Stabilizer/AntioxidantLubrizol 8417U (U.S. Source) 300-1,500 ppm w/wLubrizol 8417A (E.U. Source) 300-1,500 ppm w/w
Lubrizol’s FloZol® products may perform differently even within the same feedstocks, so testing is advised.
BiocideLubrizol 8417B 250-1,000 ppm w/w
(Not available in the U.S.)
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Lubrizol’s Biodiesel Product Offerings
Antioxidant/Stabilizer
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Impact of Biodiesel Oxidation• Unsaturated fatty acids found in typical feedstocks are
the source of these stability concerns. Unsaturated fatty acids react with oxygen, forming peroxides, and result in a variety of degradation byproducts, including corrosive, low-molecular weight acids and biopolymers.
• These byproducts often cause sludge and lacquer in diesel fuel injection systems and fuel filter plugging. For these reasons, vehicle and fuel injection equipment manufacturers have expressed concern about the control of oxidation stability.
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How is Oxidation Measured?The Rancimat Oxidation Stability Test
(EN14112).– This test consists of air bubbling
through biodiesel maintained at 110° C and then into a sample of water.
– When biodiesel starts to oxidize, volatile acids escape with the air and are collected in the water, increasing its conductivity.
– The time it takes from the start of the test to the sharp rise in conductivity is known as the induction time, induction period or the Oil Stability Index (OSI).
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How is Oxidation Measured? (continued)
Specifications:– U.S. - ASTM D6751, which requires a minimum induction time of
3 hours.– Europe - EN14214, which requires a minimum induction time of
6 hours.
• Some more stable, fresh biodiesels can meet this but might deteriorate over time so still need treatment because fuel usagemight not be immediate.
• Less stable, fresh biodiesel may have an induction time measured in minutes.
• Traditional diesel is generally excellent, so this is not normally measured. Induction time is likely to be in days.
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(RME) Rancimat Deterioration Over Time Untreated
(Hou
rs)
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(RME) Rancimat Hours Treated withLubrizol 8417U/A
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(SME) Rancimat Hours Treated withLubrizol 8417U/A
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B-10 D2274 Oxidation Stability(milligrams of insolubles)
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Lubrizol’s Biodiesel Product OfferingsSummary of FloZol® Cold Flow Improvers
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FloZol® 500 Series Cold Flow Improvers
• Prevent fuel gelling in low temperatures by lowering the cold filter plugging point (CFPP) and pour point of various B100 feedstocks.
• The impacts of these additives on pour points and CFPP across a variety of FAME types has been tested
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Additive Impacts on Pour Points in Multiple FAME Types (Variable Treat Rates)
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Soy Methyl Ester Using Distilled Feedstock - Pour Point
-14
-12
-10
-8
-6
-4
-2
0
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
5950
(deg
.C)
Flozol 502Flozol 503Flozol 510Flozol 515Flozol 520
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Soy Methyl Ester Using Undistilled Feedstock - Pour Point
-40-35-30-25-20-15-10-50
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
5950
(deg
.C)
Flozol 502Flozol 503Flozol 510Flozol 515Flozol 520
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Palm Oil Methyl Ester #1 - Pour Point
89
10111213141516
- 5,000 10,000 15,000 20,000Treat rate (ppm)
AST
M D
5950
(deg
.C) Flozol 502
Flozol 503Flozol 515Flozol 520
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Rapeseed Methyl Ester - Pour Point
-40
-35
-30
-25
-20
-15
-10
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
5950
(deg
.C)
Flozol 502Flozol 503Flozol 510Flozol 515Flozol 520
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Tallow Methyl Ester - Pour Point
88.5
99.510
10.511
11.512
12.5
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
5950
(deg
.C)
Flozol 502Flozol 503Flozol 510Flozol 515
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Coconut Methyl Ester- Pour Point
-7
-6
-5
-4
-3
-2
-1
0
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
5950
(deg
.C) Flozol 503
Flozol 510Flozol 520
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Canola Methyl Ester - Pour Point
-30
-25
-20
-15
-10
-5
- 2,000 4,000 6,000 8,000 10,000Treat rate (ppm)
AST
M D
5950
(deg
.C)
Flozol 502Flozol 510Flozol 515Flozol 520
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Additive Impacts on CFPP in Multiple FAME Types (Variable Treat Rates)
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Soy Methyl Ester Using Distilled Feedstock - CFPP
-16-14-12-10-8-6-4-20
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
6371
(deg
.C)
Flozol 502Flozol 503Flozol 510Flozol 515Flozol 520
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Soy Methyl Ester Using Undistilled Feedstock - CFPP
-14
-12
-10
-8
-6
-4
-2
0
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
6371
(deg
.C)
Flozol 502Flozol 503Flozol 510Flozol 515Flozol 520
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Palm Oil Methyl Ester #1 - CFPP
56789
10111213
- 5,000 10,000 15,000 20,000Treat rate (ppm)
AST
M D
6371
(deg
.C)
Flozol 502Flozol 503Flozol 515Flozol 520
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Rapeseed Methyl Ester - CFPP
-25-23-21-19-17-15-13-11-9-7-5
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
6371
(deg
.C)
Flozol 502Flozol 503Flozol 510Flozol 515Flozol 520
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Tallow Methyl Ester - CFPP
7
7.5
8
8.5
9
9.5
10
10.5
11
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
6371
(deg
.C)
Flozol 502Flozol 503Flozol 510Flozol 515
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Coconut Methyl Ester- CFPP
-12-10-8-6-4-202468
- 5,000 10,000 15,000 20,000 25,000 30,000Treat rate (ppm)
AST
M D
6371
(deg
.C)
Flozol 503Flozol 510Flozol 520
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Canola Methyl Ester - CFPP
-18-17-16-15-14-13-12-11-10-9
- 2,000 4,000 6,000 8,000 10,000Treat rate (ppm)
AST
M D
6371
(deg
.C)
Flozol 502Flozol 510Flozol 515Flozol 520
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BioQualified™ Advantage
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Introducing BioQualified™ Fuel Additives from LubrizolFor a Lubrizol additive to become a BioQualified additive, it
must meet a number of Lubrizol-established criteria that ensure its effective design, manufacture, testing, and safe, effective performance for biofuel use.
BioQualified additives provide assurance of:1. Performance2. Biofuel Compatibility3. Quality 4. Ease of Use
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BioQualified™ additives provide assurance of:
Performance– Additives have been tested and proven effective for
specific biofuel applications. – All biofuel additive performance claims are supported
with specific documentation and test data.
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BioQualified™ additives provide assurance of:
Biofuel Compatibility– Designed by the experts in fuel additive technologies
specifically for various biofuels, with strict adherence to Lubrizol’s “no-harm” philosophy.
– Screened for compatibility with biofuels, fuel distribution systems and vehicle fuel systems.
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BioQualified™ additives provide assurance of:
Quality– Manufactured and quality tested in an ISO9000
quality manufacturing system – Designed and manufactured under Responsible Care
Codes of Practice – Made with the same consistent, high quality you’ve
come to expect from Lubrizol.
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BioQualified™ additives provide assurance of:
Ease of Use– Additive comes with application guidelines for mixing,
pumping, storing, and formulation. – Additive documentation includes cautions,
suggestions, limits, calculation tools, treat cost calculator, and treat rate calculator.
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Questions?