686 REF TYP2'-3"

425

REF

TYP

1'-4

3/4

"

3051'-0"

432

1'-5

"

15°56'

2°5'

15°3

0'

23°55'

36°42'

8°10°

3°46'

25°

1'-5 1/4" I.D.

2286 INSIDE WINDBOX7'-6"

508

TO

CO

AL

ELBO

W1'

-8"

438

1656 1/2"

5331'-9"

1275"

546 B.C.1'-9 1/2"

DWD

UNIT #1USER DEFINED FIELD UNIT #2

ORIG CONTRACT NO

PROJECT NO

563-0061-39-53

0635-212G

63/1/2010NOs. 32-34. REVISED CUSTOMER TITLE BLOCK. CAI/DAS

ITEM NO QTY. DESCRIPTION DRAWING NUMBER

4

PART NUMBER

1

FLANGE SEGMENT

1 ASSEMBLY BURNER ELEMENT B0054846 6420822

2 1 ASSEMBLY SLIP SEAL 2729173C 2729173

3 2 ASSEMBLY AND DETAIL RETAINER BAR 301556B 6403854

4 1 17 1/4" CONICAL DIFFUSER (SILICON CARBIDE) 2135985C 2135985

5 1 17 1/4" DEFLECTOR (SILICON CARBIDE) 6381785C 6381785

MATCH PAINT LINE OF COAL NOZZLE WITH MOUNTING PLATE. SEE GENERAL ARRANGEMENT FOR CORRECT ORIENTATION. FOR ALIGNMENT DIFFUSER (INSIDE NOZZLE) IN LINE WITH CENTERLINE OF COAL ELBOW INLET. IN COAL ELBOW. ERECTOR TO ROTATE CENTERLINE OF DEFLECTOR ANDNE10. ERECTOR TO ROTATE NOZZLE IF NECESSARY TO LINE UP WITH BOLT HOLES

NE9. FOR WELDING CERAMIC LINED COMPONENTS, SEE DRAWING 275065A.

IS COMPLETE.NE8. ERECTOR TO INSURE PROPER DISK MOVEMENT AFTER BURNER INSTALLATION

THE ERECTOR UNLESS OTHERWISE SPECIFIED.NE7. THE FIELD INSTALLED INSULATION AND LAGGING IS THE RESPONSIBILITY OF

PACKING IN PLACE. INSTALL ROPE PACKING AND BEND SLIP SEAL TABS OVER TO HOLD THEN COMPLETE THE WELDING OF THE SLIP SEAL TO THE FRONT PLATE. ALL SUPPORT BRACKETS MUST BE CARRYING THE LOAD OF THE BURNER. POSSIBLE WITHOUT INFRINGING ON THE 13 [1/2"] +6 [1/4"] -0" GAP TOLERANCE.NE6. BURNERS ARE TO BE AS LEVEL AND PERPENDICULAR TO THE WALL TUBES AS

BURNER WEIGHT ON SLIP SEAL.) AIR SLEEVE WITH RESPECT TO THE THROAT OPENING. (DO NOT SUPPORT +/- 1/8". SLIP SEAL WILL SERVE AS A GUIDE FOR POSITIONING THE BURNERNE5. TACK WELD SLIP SEAL TO FRONT PLATE CONCENTRIC WITH THROAT OPENING

DIMENSIONS AT SUPPORT BRACKETS. BEFORE WELDING SUPPORT CHANNELS, ERECTOR TO INSURE CLEARANCE CENTERLINE OF BURNER AND RESTING ON SUPPORT CHANNELS IN WINDBOX.NE4. SUPPORT CHANNELS TO BE PARALLEL TO TUBE WALL, PERPENDICULAR TO

SLEEVE SUPPORT BARS.) (DO NOT LIFT BURNER BY AIR LUG ON COVER PLATE AND AIR SLEEVE.

NE3. TO AVOID DAMAGE TO BURNERS, USE 38 [1 1/2"] DIA HOLES PROVIDED IN LIFTING

NE2. DISSIMILAR WELD SST TO CARBON. SEE FIELD WELD SCHEDULE DRAWING.

COVER PLATE. TO INSURE CLEARANCE THRU AIR VANES. THEN WELD LIGHTER PIPE AT TUBE WALL. TACK WELD LIGHTER ASSEMBLY THEN STROKE AIR CYLINDERNE17. INSURE PROPER LOCATION FROM LIGHTER SHIELD TO CENTERLINE OF

REVERSE THIS PROCEDURE TO ATTAIN THE FULLY CLOSED POSITION. E) EXTEND RATCHET JACK BACK TO MECHANICALLY OPENED POSITION. D) RETIGHTEN U-BOLTS C) RETRACT RATCHET JACK 102 [4"]NE 16 CONTINUED:

B) LOOSEN U-BOLTS A) ASSURE THAT RATCHET JACK IS MECHANICALLY OPEN POSITION YOU MUST: CLOSED TO 102 [4"] FROM FULLY OPENED. TO ACHIEVE THE FULLY OPENED RATCHET JACK WILL ALLOW FOR 203 [8"] OF TRAVEL: FROM FULLY FULLY CLOSED POSITION. IN IT'S CURRENT POSITION THENE16. BURNERS ARE SHIPPED WITH THE RATCHET JACK DRIVES IN THE

FOR LIFTING BURNER.) AFTER INSTALLATION IS COMPLETE. (DO NOT USE THESE MEMBERSNE15. ERECTOR TO REMOVE ALL SUPPORT MEMBERS PAINTED YELLOW

ELBOW COVER 3/4" DIA BOLT & NUT 100 14.8 16 & 18 1" DIA BOLT & NUT 245 33.9 17 1/2" NUT 30 4.15 FIND NO. DESCRIPTION FT-LBS KG/MNE14. TORQUE REQUIREMENTS:

BURNER ELEMENT ASSEMBLY: 1590 KG [3503 LBS.]NE13. ESTIMATED WEIGHTS:

ERECTION NOTES:

BY MANUFACTURING. BY BURNER NUMBER AND NOZZLES ROTATED TO THEIR APPROXIMATE LOCATIONS BURNER NUMBER PER THE GENERAL ARRANGEMENTS. BURNERS ARE STENCILEDNE12. ERECTOR MUST INSERT BURNERS IN THEIR APPROPRIATE LOCATIONS BY

FILL HOLES IN COAL NOZZLE FOR DEFLECTOR RETAINER BARS WITH RTV SEALER.NE11. APPLY RTV SEALER TO LEADING EDGE OF DEFLECTOR AND COAL NOZZLE.

GOOD INDUSTRY PRACTICE.NE1. UNLESS OTHERWISE NOTED: ALL NPP TO NPP WELDS SHALL CONFORM TO

c) ALL REMAINING BOLTS.

a) FOUR (4) CORNER BOLTS FOR FLANGES #1. b) FOUR (4) CORNER BOLTS FOR FLANGES #2.

NE28. FIELD PROCEDURE FOR REMOVAL AND INSTALLATION OF COAL ELBOW COVER:

INDICATES BURNER TERMINAL

SYMBOL: C) REBOLT FLANGES SEQUENTIALLY AS FOLLOWS: B) CLEAN FLANGES AND APPLY HIGH TEMPERATURE RTV. A) UNBOLT AND REMOVE COVER.

T

NE27. TRIM VANES AS NEEDED TO MAINTAIN TOLERANCES.

PRIOR TO INSERTING THE COAL NOZZLE INTO THE BURNER.

WELDING INSTRUCTIONS FOR CERAMIC COMPONENTS . . . . . . . .275065A

R

CERAMIC IS A VERY BRITTLE PRODUCT AND REQUIRES SPECIAL HANDLINGFIELD WELD SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B0054841ERECTION ARRANGEMENT DIFFERENTIAL PRESSURE GAGE . . . . . .B0054842ARRANGEMENT RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . .B0054840ERECTION ARRANGEMENT THERMOCOUPLES . . . . . . . . . . . . . . . . B0054839ERECTION ARRANGEMENT SECTIONS & VIEWS 2 . . . . . . . . . . . . . . B0054838ERECTION ARRANGEMENT SECTIONS & VIEWS 1 . . . . . . . . . . . . . . B0054837GENERAL ARRANGEMENT REAR WALL . . . . . . . . . . . . . . . . . . . . . . B0054793GENERAL ARRANGEMENT FRONT WALL . . . . . . . . . . . . . . . . . . . . . B0054792REFERENCE DRAWINGS:

THE COAL NOZZLE THERMOCOUPLES ARE TO BE INSTALLED ON THE COAL NOZZLE SEE BURNER GENERAL ARRANGEMENT DRAWINGS FOR CORRECT ORIENTATEIONS. MOUNTING HOLES ARE INLINE WITH THE CENTERLINE OF THE COAL ELBOW INLET.NE26. ORIENTATE COAL NOZZLE SO THE CENTERLINE BETWEEN THE DEFLECTOR

BE FLUSH WITH CLAMPS WHEN PROBE TIP IS FLUSH WITH OIL IGNITOR SHIELD.NE22. ERECTOR TO FILE MARK SPARK TCD WITH (4) 6 [1/4"] INCREMENTS. FIRST MARK TO

OBJECTS, ANY IMPACT CAN DAMAGE THE CERAMIC. D) CARE SHOULD BE TAKEN TO AVOID CONTACT WITH ANY OTHER CERAMIC PART FOR LIFTING. C) DO NOT USE A CABLE OR CHAIN THROUGH OR AROUND ANY B) FOR PARTS WITHOUT LIFTING LUGS, USE NYLON SLING FOR LIFTING. A) ALWAYS USE LIFTING LUGS, IF PROVIDED, TO LIFT PART. TO AVOID BREAKING, CRACKING AND CHIPPING:

< 10V @ 25 MA AC VOLTAGE DROP . . . . . . . <8V @ 25 MA DC 2.5 MA @ 121-250 VAC/DC LEAKAGE CURRENT . . . . .1.7 MA @ 120 VAC/DC LOAC CURRENT . . . . . . . .2-25 MA VOLTAGE RANGE . . . . . . 20-250 VAC/DCG5. ELECTRICAL DATA FOR OIL IGNITOR PROXIMITY SWITCH:

PER STROKE3

: .0005M2

5.6-8.4 KG/CM

80-120 PSIG: .017 CF PER STROKE CYLINDER:G4. AIR REQUIREMENTS FOR OIL IGNITOR PROBE DRIVE

PER STORKE3

: .0025M2

5.6-8.4 KG/CM

80-120 PSIG: .087 CF PER STROKEG3. AIR REQUIREMENTS FOR OIL IGNITOR DRIVE CYLINDER:

G2. SEAL AIR REQUIREMENTS:

85-250 VAC, 50-60 HZ, 1 PHASE, 100VAG1. ELECTRICAL REQUIREMENTS FOR HIGH ENERGY SPARK IGNITOR:GENERAL NOTES:

NE21. GENERAL HANDLING FOR CERAMIC COMPONENTS:

THREADS. (NO ADJUSTMENTS TO BE MADE BY TWISTING HOSE.)NE20. TO PREVENT DAMAGE TO HOSE, ALL ADJUSTMENTS MUST BE MADE IN PIPE

TWISTING HOSE DURING INSTALLATION. TWISTING. NO TORSIONAL FORCES MAY BE APPLIED TO HOSE BY PARALLEL TO THE VERTICAL CENTERLINE OF BURNER TO PREVENTNE19. LOOP OF HOSE TO BE INSTALLED IN A VERTICAL POSITION AND

HIGH ENERGY EXCITER ON WINDBOX CASING.NE18. LOCATE HIGH ENERGY EXCITER WITHIN 3048 [10'-0"] OF LIGHTER. DO NOT MOUNT

2763817A 2763817

7 1 DIFFUSER MOUNTING BRACKET 299350B 2174414

8 1 GASKET 356104C 4688613

9 1 EXCITER HIGH ENERGY 348822C 4688147

REVISIONSREV DESCRIPTION DATE APPROVED

1 ADDED CUSTOMER TITLE BLOCK. CAI/DAS 2/2/2009 DWD

2ADDED ITEM NO. 27-30. UPDATED GRAPHICS IN FRONT VIEW AND SECTION A-A. ADDED SECTION AB-AB. REVISED NE14.

ADDED NE26-28. REVISED CUSTOMER TITLE BLOCK FROM YYY TO BNR. CAI/DAS

6/2/2009 DWD

3 REVISED DRAWING REVISION NUMBERS IN TITLE BLOCK. DAS 6/16/2009 DWD

4 CHG'D DESC AND P/N FOR ITEM NO. 9. ADDED ITEM

6029947WASHER PLN 1/2" TYPE B WIDE F844215

4591668PACKING ROUND ROPE FIBERFRAX 2300 5/8"31 FT14

0330146SEALER, RED SILICONE RUBBER.5 TUBE13

4678009C6 X 10.5 X 1'-4" LG. A36412

4539895162770ABURNER SUPPORT BRACKET RETAINER

5 CM WC ABOVE WINDBOX 2" WC ABOVE FURNACE

/HR 3

17 NM

10 SCFMOIL IGNITOR CONN.b

5 CM WC ABOVE WINDBOX2" WC ABOVE WINDBOX

/HR 3

8.5 NM

5 SCFMOIL IGNITOR CONN.a

PRESSUREFLOWDESCRIPTION

411

64193102269078EIGNITOR CFS OIL R.H. "L =10'-0" "LS"=8'-0 5/16"110

ITEM NO QTY. DESCRIPTION DRAWING NUMBER PART NUMBER

16 16 NUT HEX 1" A563B (GR5) 4685586

17 2 NUT HEX 1/2" 13UNC-2B A563A 4546572

18 16 BOLT HEX 1" X 3 1/4" LG. A449TP1 (GR5) 4695347

19 2 ASSEMBLY FLEXIBLE HOSE 3/8" X 50" LG 6253420

20 2 TEE THRD 1/2" 3000# STL 3017087

21 2 BSHG HEX HD SCRD 1/2" X 3/8" SA105 0350068

22 2 PLUG THRD SQHD 1/4" 3000# STL 3026365

23 2 BSHG HEX HD SCRD 1/2" X 1/4" STL 3014711

24 2 BALL BALVE 1/2" SHARPE 54574N 4688127

25 2 NIPPLE 1/2" X 3" LG TBE NPT SA106B 2235574

27 1 ASSEMBLY 17 1/4" CERAMIC LINED COAL ELBOW B0054931 6436045

28 1 ASSEMBLY 16 1/2" CERAMIC LINED COAL NOZZLE B0054892 6423294

29 1 ASSEMBLY MOUNTING PLATE B0054905 6425088

30 1 COAL NOZZLE MOUNTING PLATE B0054895 6423304

32 1 ASSEMBLY CABLE 15'-0" 4688148

33 1 HIGH ENERGY SPARK ROD PL-12" = 9'-11 9/16" 188723B 2226783

34 1 HIGH ENERGY SPARK PROBE TIP 188722B 8804376

27

W.P. W.P.

MOUNTSCANNER

HANDLEVANE PULLOUTER AIR

HANDLEVANE PULL

RATCHET DRIVEAIR ZONE DISK

INNER AIRMOUNTSCANNER

JUNCTION BOX

10

THERMOCOUPLE

IGNITORCFS OIL

DOOR

NE18G1 &

9

EXCITER

CONNECTION

ENERGYB&W HIGH

OBSERVATION

IGNITOR

UNIT #1F.W. - 1B-1, 1B-3, 1B-5, 1B-7, 1D-1, 1D-2, 1D-4, 1D-6THIS BURNER ARRANGEMENT FOR BURNERS:

(NE10 & NE12)UNIT #2F.W. - 2B-1, 2B-3, 2B-5, 2B-7, 2D-1, 2D-2, 2D-4, 2D-6

CONNECTIONAIR MONITOR

LOW PRESSURE

FRONT VIEW

HIGH PRESSUREAIR MONITOR

32

H

H

G

G

F

F

E E

D

D

C

C

B

B

A

A

OPERATION, AND FOR SOLICITING BIDS FOR THE ERECTION OF, THE EQUIPMENT DISCLOSED HEREIN.

8 7 6 5 4 3 2 1

A

J

I

H

G

F

E

D

C

B

J

I

H

G

F

E

D

C

B

A

12345678B0054831

- DO NOT SCALE -

NODWG

J44-Customer.slddrt

1 1/2"=1'-0"

NO

YES

YES

563-0060-39-53

REV

JDWG NOCOAPROJECT NO

DIST MFG

DIST EREC

DIST CUST

SCALE

DATE

CHKD

APPVD

DWN

USER DEFINED FIELD

B0054831.slddrw

DRB-XCL PC FIREDERECTION ARRANGEMENT

C.C.W.

4B0054831AC51000635-212F

BURNER

USE DIMENSIONS ONLY

ORIG CONTRACT NO

12/11/08

D.W.DOWDELL

D.A.SMITH

C.A.IAFANO

TYPE PROJECT

Babcock & Wilcox Power Generation Group, Inc.©2008 BABCOCK & WILCOX POWER GENERATION GROUP, INC. ALL RIGHTS RESERVED.

THIS DRAWING IS THE PROPERTY OF BABCOCK & WILCOX POWER GENERATION GROUP, INC. (B&W PGG) AND ITS USE IS GOVERNED BY THE TERMS AND CONDITIONS OF THE CONTRACT FOR WHICH IT WAS CREATED. B&W PGG GRANTS A

NON-EXCLUSIVE LICENSE TO USE, REPRODUCE AND DISTRIBUTE THIS DRAWING SOLELY FOR THE MAINTENANCE, REPAIR AND

20 SOUTH VAN BUREN AVENUE, BARBERTON, OHIO

VIEW KVIEW L

T

FLANGE #2

1-9 1/2" B.C.

ON 76 [3"] CENTERS

NE3NE3

21

7

8 NE141816

SECTION A-A

5

IN W

IND

BOX

4

2 1/2" O.D. TUBES

(16) 7/8" DIA THRU

30 29INSI

DE

FLA

NG

E

CLSTRADDLE

NE14 & NE28FLANGE #2

NE14 & NE28FLANGE #1

NE14 & NE28

LIFTING LUG

28

27

EQ SPC'D ON

8 [5/16]

NE9,NE10& NE27

914

I.D

. THR

OA

T3'

-0"

4'-7

"13

97 D

IA O

PEN

ING

1/4"6

1/4"

4'-5

" IN

SID

E13

46

REF6

610 O.D.2'-0"

1'-3"

1'-4

1/2

" I.

D.

419

381

368 REF1'-2 1/2"

AB

AB

J

J

EMPLOYER’S DOCUMENT REVIEW AND STATUS LOG IN

DATE 08/09/09 REVIEW BY REVIS ION STATUS DISTRIBUTION 1

COMM NO : 0314 MECHANICAL

A : ACCEPTED X CONTRACTOR X

LOG OUT

DATE 16/10/09 ELECTRICAL B : ACCEPTED AS NOTED □ RECORD 1

COMM NO: 0235 I & C C : NOT ACCEPTED □ PIKITRING JBN 1

RELEASED BY : DATE: 16/10/09 SUPPORT I : INFORMATION ONLY □ PROJECT 1

Owner :

PT. PLN (PERSERO) SURALAYA STEAM POWER PLANT UNIT 1- 4 ( 4 X 400 MW) LOT 1 : BOILER UNIT 1 & 2 REHABILITATION PROJECT Contract No. 255.PJ/041/DIR/2008

PT PLN (PERSERO) JASA ENJINIRING

DRAWING TITLE :

PLN DRAWING No. REV 0 1 0 4 1 L 1 - 0 2 - M - 5 1 - H J A - 0 0 8

Contractor :

MARUBENI CORPORATION

Revision History Rev. Rev. Date Created by Checked

by Approved by Description

01 2/03/2009 C.A. IAFANO D. SMITH D.W. DOWDELL ADDED CUSTOMER TITLE BLOCK. 02 6/02/2009 C.A. IAFANO D. SMITH D.W. DOWDELL ADDED COAL NOZZLE AND RELATED PARTS. 03 6/16/2009 D. SMITH D.SMITH D.W.DOWDELL REVISED DRAWING REVISION NUMBERS 04 3/1/2010 C.A.IAFANO D.SMITH D.W.DOWDELL CHG’D DESC AND P/N FOR ITEM 9. ADDED ITEMS

32-34. REVISED CUSTOMER TITLE BLOCK. Contractor’s (Partner, Subcontractor)

Babcock & Wilcox Power Generation Group

Scale 1 1/2"=1’-0

Contractor’s Document / Drawing No SRLSPP12-1-255-BNR-A-006-04

Responsible dept. ISP

Created by C.A. IAFANO

Checked by D.A. SMITH

Approved by D.W. DOWDELL

Size J

Originator B&W

Document Title (Subtitle) ERECTION ARRANGEMENT DRB-XCL ® PC FIRED BURNER C.C.W.

Document Type For FINAL Identification number

B0054831 Rev. 04

Date 3/1/2010

Sheet 1/1