average isn’t good enough when it comes to replacement ... · original oem rotor (reduced life)*...

7
Bendix can help you: • Maintain safe operation • Prevent increased risk of liability • Protect your air disc brake investment All this and more... Choose from complete application coverage Bendix ® ADB22X Air Disc Brake Replacement Pads Maintain optimum performance, safety & service life. Average isn’t good enough when it comes to replacement pads for your Bendix ® air disc brakes.

Upload: others

Post on 16-Sep-2019

1 views

Category:

Documents


0 download

TRANSCRIPT

Bendix can help you:

• Maintain safe operation

• Prevent increased risk of liability

• Protect your air disc brake investment

All this and more... Choose from complete

application coverage

Bendix® ADB22X™ Air Disc Brake Replacement PadsMaintain optimum performance, safety & service life.

Average isn’t good enough when it comes to replacement pads for your

Bendix® air disc brakes.

Don’t diminish brake performance by choosing the wrong aftermarket pads.

Maintain Stopping Distance Performance.

Shorter stopping distances are just one reason you invested in air disc

brakes. Don’t let your replacement pad choice diminish that performance.

• Bendix pads provide consistent torque, maintain shorter stopping distances

than other pads, and lower liability risk by maintaining OE performance.

• Some competitors provide performance similar to a drum brake – eliminating

the benefi t of air disc brakes.

• Testing shows some pads increase stopping distances up to 50-75 feet

and are out of compliance with FMVSS-121 (RSD Requirement).

Stopping Distance Comparison

Bendix vs. AM Pads:

1 0 0 1 2 5 1 5 0 1 7 5 2 0 0 2 2 5 2 5 0 2 7 5 FT

<10% industry margin due to torque variation

<RSD regulation for tractors less than 85,000 GVW

Bendix® air disc brakes are available through all North American truck

manufacturers:

The Bendix® ABD22X-LT is a preferred position at Utility Trailers

and is available at all major trailer OEMs.

You chose the Bendix®

ADB22XTM air disc brake

maximum brake power

when you need it most;

shorter stopping distances;

and surer, smooth stops.

To keep your Bendix air disc brakes

running at peak performance, proper

maintenance is key – especially the

use of Bendix qualifi ed replacement

pads. No other air disc brake

replacement pads are up to the task of

delivering the same consistent brake

power in demanding conditions.

To maintain these advantages over

the life of the brake, through friction

changes, choose Bendix® air disc

brake replacement pads:

• Maintain the safety aspects

of your ADB brake system by

meeting FMVSS-121

• Designed in conjunction with

the rotor to wear optimally

• Protect the rotor from

accelerated wear and stress

cracking that may put your

fl eet out of service

• Includes OEM hardware kit

to protect against damage

to key components during

installation and operation

• Complete portfolio of pads

offers a replacement pad for

any situation

Bendix and Knorr-Bremse, the global leader in air disc brake technology, with nearly 3 million in North America and nearly 40 million worldwide.

Dependability

Source: Bendix® testing. Stopping distances are simulated based on FMVSS-121 Hot Stop and Recovery.

2 5 5 0 7 5 0 0 2 5

<1010indmaduetorvar

5 0

<<RSrereggforles85GV

254 ft. Performance Friction® PFC 50 8801

247 ft. Fras-le® ESD 1203

229 ft. TMD Friction® T-7070

219 ft. Bendix® RSD Drum Brakes

214 ft. Abex® 1369SD

213 ft. Meritor® AllFit MMD1369AF

198 ft. Bendix® OE Replacement Pads

100%

75% 50%

25% 0%

*Based upon test vehicle GVWR

Bendix – 85K lbs. (118% compliant) Exceeds Requirement

Performance Friction (50% compliant)

Fras-le (58% compliant)

TMD Friction (67% compliant)

Meritor (73% compliant)

Abex (79% compliant)

Parking Weight Limit

(% of Compliance to FMVSS-121 Park Regulation*)

FMVSS Park Regulation (72K lbs.)*

9 0 8 0 7 0 6 0 5 0 4 0 3 0 2 0 1 0 0 K LBS

Don’t Run the Risk of a Roll-away by Using Competitor Pads.

Park-hold capability is another key FMVSS-121 requirement where typical aftermarket pads come up short.

• All Bendix® replacement pads exceed the FMVSS-121 requirement for parking. So you can be confi dent your

truck will stay safely parked, even when fully loaded.

• Typical competitor replacement pads have an increased risk of roll-away. Some barely meet the park

capability of the weight of an unloaded tractor/trailer.

Source: Bendix® testing.

Reduce your overall AM

costs, while protecting

your ADB investment.

• Bendix pads offer longer life and

reduce the number of pad changes

versus faster wearing competitor

pads

• Competitor AM pads will need to

be changed more often, adding

maintenance/labor costs

• Some competitor AM pads claim

long life, but often wear the rotor

faster OR damage the rotor due to

stress cracking

• A worn OR damaged rotor will

require replacement (adding cost)

and/or will put your fl eet at risk for

CSA violations

• Failed rotor repair can cost

thousands of dollars in parts

replacement and labor

You can’t afford not to use Bendix® air disc brake replacement pads.

Normal appearance with Bendix® pads

Extensive heat cracking, exceeding CSA maximum with other pads

How Pad Choice Impacts Your Rotor... and Costs!

1st BX276 pad change

Original OEM rotor*

2nd BX276 pad change

Additional estimated AM cost (Parts and Labor) 1

Original OEM rotor*

Original OEM rotor (reduced life)* 1st replaced rotor

Bendix® BX276Baseline

Bendix® BA235

Abex® 1369SD

Meritor ® MMD1369AF

Pad Combinations/Impact to Bendix® Rotor

Wear Life

Bendix BX276

100% Pad Life

Bendix Rotor Impact

Bendix BX235

74% Pad Life

Bendix Rotor Impact

Abex

52% Pad Life

Bendix Rotor Impact

Bendix Rotor Impact

Meritor

90% Pad Life

1st BA235 pad change 2nd BA235 pad change 3rd BA235 pad change

1st Abex pad change 2nd Abex pad change 3rd Abex pad change 4th Abex pad change

1st Meritor pad change 2nd Meritor pad change 3rd Meritor pad change

Original OEM rotor (reduced life)* 1st Replaced rotor (reduced life) 2nd replaced rotor

Source: Bendix® testing International Standard Wear Test (ISO 26866).1 Estimated costs shown are based on industry average prices for these components.

Pad changes shown over the standard life of the Bendix® rotor.

+$4,600more

+$2,900more

+$2,600more

Original pad and rotor (prior to replacement)*

Affordability

Rotor Appearance Post

Heat Crack Testing

1st replaced rotor

Bendix safety technologies complement safe driving practices

and are not intended to enable or encourage aggressive driving.

No commercial vehicle safety technology replaces a skilled,

alert driver exercising safe driving techniques and proactive,

comprehensive driver training. Responsibility for the safe

operation of the vehicle remains with the driver at all times.

No other aftermarket pads can compete with Bendix®.

A Complete and

Quality Hardware Kit

Hardware may be an oversight

to some, but it plays an important

role in product life. Some pad

suppliers don’t see it the same

way as Bendix.

Bendix provides a complete AM

Pad Kit with all the necessary

hardware, retainer bars, pad

retention springs, shear adaptors,

and pads. Some AM kits do not

provide a complete kit, and expect

fl eets to reuse components

that may run the risk of failure,

or damage the caliper, carrier,

rotor, etc.

The Pad Retainer Spring keeps

the pad in place during brake

applies and vibration. Weak pad

springs allow the pad to move

during those events, eventually

damaging the caliper and carrier.

The Shear Adaptor aids in brake

adjustment and running clearance

setting, while acting as a fuse to

protect the brake adjuster. Most AM kits do not provide this part. Or they provide an inferior design that shears at higher torques, which can damage the ADB internal adjuster mechanism.

Our Pads Offer

Weight Savings

Our ADB is the

lightest weight in

North America, and

our pads offer weight

savings, too. Other

aftermarket kits are

weight penalties – up

to 22 lbs. Maintained

payload is just one

more reason

to choose Bendix

air disc brake

replacement pads.

Failed adjuster / Requires caliper replacement

Quality

Shear Adaptor Average Torque RatioBendix vs. Other Options

0 .5 1.0 1.5 2.0

Torque (to shear) Ratio

Bendix® Shear Adaptor

Over 1.5X Over 1.5X TorqueTorqueCompetitive Shear Adaptors

Source: 2019 Bendix® shear adaptor testing.

Retention Spring Force RatioBendix Spring vs. Other Options

(thru operating range)

60% 80% 100% 120% 140%

Average Retention Spring Force Ratio

Bendix®

Over 40% Over 40% Less Less than Bendixthan BendixCompetitor

30% 30% Less Less than Bendixthan Bendix

Source: 2019 Bendix® spring force testing.

At installed position

Through full spring displacement

Bendix® Pads Meet Copper Free Brake Initiative

All Bendix pads meet

the Environmental

Protection Agency’s

(EPA) Copper Free

Brake Initiative. Look for the leaf icon

on our brake pad box to easily verify

our compliance. Not all competitor

AM brake kits meet the Copper Free

Brake Initiative requirements. These

pads can harm the environment

and/or may not be available for

sale in states like California and

Washington.

Providing fl eets with complete coverage.

BX276 Genuine OE Replacement Pad

Our BX276 pad raises the bar on air disc brake pad performance, by extending the

service life even further than current ADB pad standards. This pad will maximize

braking performance, provide premium wear, and resist rotor stress cracking.

BX283 High Duty Cycle Pad

For high frequency brake applications like refuse, bus and pickup and delivery

where there is consistently higher brake temperatures, it’s even more important

to select the right replacement pad. This pad provides excellent wear at higher

temperatures (>350˚ ), while maintaining performance and resisting rotor cracking.

BA235 Aftermarket Replacement Pad NEW

The BA235 AM pad is a lower cost friction replacement for 2nd and 3rd owners

seeking quality and value. The BA235 pad meets FMVSS-121 brake performance

standards, provides acceptable wear, and meets minimum Bendix rotor

cracking requirements.

Bendix BX276 Kit Bendix BX283 Kit Bendix BA235 Kit Other Pad Kits

FMVSS-121

ComplianceMeets and/or Exceeds Meets and/or Exceeds Meets and/or Exceeds

May not be compliant, increases stopping

distance, reduces park hold capability

Pad Wear

PerformanceLong Life

Long Life / High

TemperaturesStandard Life Accelerates wear compared to BX276

Rotor LifeOptimized Friction /

Rotor Balance

Optimized Friction /

Rotor Balance

Outperforms

Competition / Meets

Bendix Friction / Rotor

Requirements

Runs hotter, contributes to accelerated

rotor wear and/or heat cracked rotor.

Increases risk to CSA violations

Application

Coverage

Complete

Coverage

Optimized for Refuse,

School Bus, etc.Most Applications Unknown

OEM Position ✔ ✔ AM Only AM Only

Hardware Contains

OEM Hardware

Contains

OEM Hardware

Contains

OEM Hardware

Non-OEM hardware, missing components

(kit dependent)

Meets Copper Free

Brake InitiativeVaries by kit, not all compliant

WarrantyMaintains 5-Year

Caliper Warranty

Maintains 5-Year

Caliper Warranty

Maintains 5-Year

Caliper WarrantyVoids Bendix ADB22X / LT Caliper Warranty

Choose the Pad That’s Right For You:

901 Cleveland Street • Elyria, Ohio 44035 • 1-866-610-9709 • foundationbrakes.com

BW7613 ©2019 Bendix Spicer Foundation Brake LLC • 02/19 • All Rights Reserved

Bendix® ADB22X Pad Service Kits

BX276 OE Part No.

K129276

BX283 High Duty

Cycle Part No. K109113

BA235Aftermarket

Part No. K182235

Description

Linehaul R – O

Pick-up / Delivery R – O

Bulk / Off-Highway Loader R – O

Concrete Mixer / Dump Truck, Off-Highway Construction

R O –

Rural or Commercial Refuse O R –

School Bus O R –

City Transit Bus, Highway Travel Coach, Express

O – –

Key: R = Recommended, O = Optional

– = Original OEM friction may vary based upon vehicle confi gurations/make/model.

Average is not good enough when it comes to replacement pads for your Bendix® air disc brakes.

Here to Support You

After the Sale.

You can count on our fi eld-tested

sales and service professionals, a

100% ASE-Certifi ed fi eld technical

support team, and the Bendix

Tech Team, available on out expert

technical support phone line

at 1-800-AIR-BRAKE

(1-800-247-2725), option 2.

Find out more about our complete line up of air disc brake replacement pads. Talk to your Bendix

account manager, call 1-800-AIR-BRAKE (1-800-247-2725) or visit foundationbrakes.com today.

Don’t diminish

performance, safety and

service life by choosing

the wrong replacement

pads.R – O

R – O

R – O

R O –

O R –

O R –

R – O

Printed on recycled paper