automation technology for the steel industry catalogue 2015/2016
TRANSCRIPT
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w w w
. i f m . c
o m /
g b / s t e e l
Automation Technologyfor the Steel Industry
Catalogue 2015/2016
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Modern production linesin steelmaking ensure economic success
Thesteelindustryisamongthelargestandbest-establishedeconomicsectorsworldwide.Ithasalwaysbeenanimportantdrivingforceoftheeconomy.Itsproductsareindispensableforotherindustriessuchasautomotiveandconstruction.Quality,reliabilityandeconomicefficiencyintheproductionofsteelproductscanonlybeensuredbymeansofautomatedmanufacturingfacilities.Acentralobjectiveofifmistoincreasereliabilityandoperationalavailabilityofproductionlines.Inadditiontotheprovensensortechnology,newareasofapplicationsuchascondition-basedmaintenanceormonitoringofconsumablesinplantsareconstantlyopenedup.Inthefuture,too,ifmwillremainareliableand
innovativepartnerforthesteelindustry.ifm–closetoyou
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ifm – the company 4 - 5
General information 6 - 7
Standards and approvals 8 - 9
Steelworks 10 - 27
Hot rolling mill 28 - 45
Cold rolling mill 46 - 63
List of articles 64 - 72
ifm products 74 - 263
ifm – worldwide addresses 264 - 266
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The company in your vicinity.
State-of-the-art communication.
Withtherightaddress–www.ifm.com–onlyamouseclickseparatesyoufromtheworld of automation technology. See the power of our products in interactiverepresentations.Gainanimpressionwith3-dimensionalviewsofourunits.Down-loadCADdrawingsfor direct integration inyourapplications.Ororder online inifm'se-shop–fast,convenientandreliable.
We are there for you.
Close contact with our customers is part of our success. Therefore we haveconsistentlydevelopedoursalesnetworkrightfromthestart.Todaytheifmgroupofcompaniesisrepresentedinmorethan70countries–closetoyou!Withapplicationadviceandserviceattheheartofouroperation.Fortheintroductionofnewpro-ductsandtechnologieswesupportyouwithworkshopsandseminarsinourtrainingcentresorinyourplant.
Security by success.
Since its foundation in 1969 ifm has constantly grown, now having more than5200employeesworldwide,andachievedaturnoverofmorethanEUR663millionin2014. This success givesyou the securityofhaving a reliablepartner for theimplementationofyourautomationprojects.Comprehensiveserviceandawarrantyof5yearsonstandardunitsarejusttwoexamplesofthisreliability.
s a l e s d e v e l o p m e n t i n m i l l i o n E U R
02000 2010 2020199019801970
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200
300
400
500
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700Turnover development since 1970.
ifm – the company
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branch office
trade partner
ifm – the company
5
Not only components.
ifmstandsforalargerangeofdifferentsensorsandsystemsforautomation.Ourrangeofofmorethan7,800articlesguaranteesflexibilityandcompatibility.Sothereisalwaysareliablesolutionforyourautomationprojects–fromtheindividualsensorwithpracticalaccessoriestothecompletesystem.
Availability guaranteed.
Yourdeadlinesmattertous.Thatiswhyweareconstantlyoptimisingourproductionprocessesinordertobeabletoquicklyandflexiblyproducelargequantitiesataconstantlyhighquality–andtocontinuetoshortendeliverytimes.Yourorderisdispatchedviaourcentralisedlogisticscentrereliablyandontime.
Quality as part of our philosophy.Thequalitystandardofourproductsisanintegralpartofourcompanyphilosophy.And weguarantee it! Sowe provideyou, the users, withamaximumdegree ofsecurity:Bymeansofourownproductiontechnology,ifmfilmtechnology,aswellasby means of extensive quality assurance measures such as 100 % final testing.Byqualityweunderstand,forexample,ecologicallyconsciousproduction–MadeinGermany!
y ea r s
W A R
RAN T Y
o n
i f m
p r o d u
c t s
The development of innovative products is oneof our core competences.From high-quality standard solutions to products specially tailored to therequirements of theindividual industries – from mobile machinesto the food industry.
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www.ifm.comInformation around the clock andaround the globe in 23 languages on the internet.
• Information
-productinnovations-companynews-exhibitioninfo-locations-jobs
• Documentation
-datasheets-operatinginstructions-manuals-approvals-CADdata
• Communication*
-requestfordocuments-recallservice-liveadvice-newsletter
• Selection
-interactiveproductselectionaids-configurationtools-datasheetdirect
• Animation
-virtualproductanimations-flashmovies(videosequences)
• Application
-applications-productrecommendations-calculationaids
• Transaction*
-e-shopprocessing-e-procurementcatalogues
*Someofferedinformationisavailablecountry-specific
General information
Product selectors and further information can be found at: www.ifm.com6
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General information
7
Convenient order processingvia the e-shop** on the internet.
Secured authentication
Customer-related priceindication
Real time availability check
Personal product favourites
Online parcel tracking
Individual order history
Convenient quick input form
Simple order processing
Management of shippingaddresses
Confirmations by e-mail
ifm application database
ifm’sautomationtechnologyisusedtoforapplicationsinmanydifferenttypesofplantinalmostallindustries.Learnhowifmcanimproveyourproduction.
Applicationexamplescanbefoundonourwebsiteat:www.ifm.com/gb/applications
**Alreadyavailableinmanycountries.
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3A 3ASanitaryStandards,Inc.(3-ASSI)isanindependent,not-for-profitcorporationdedicatedtoadvancinghygienicequipmentdesignforthefood,beverage,andpharmaceuticalindustries.
AS-i Actuator-SensorInterface.Bussystemforthefirstbinaryfieldlevel.
ATEX AtmosphèreExplosible.ATEXcomprisesthedirectivesoftheEuropeanUnioninthefieldofexplosionprotection.Ontheonehandthereisthe94/9/ECATEXproductdirectiveandontheotherhandthe1999/92/ECATEXoperationdirective.
CCC CCC(ChinaCompulsoryCertification)isacompulsoryChinesecertificationfor
certainproductsputonthemarketinChina.WhichproductsareconcernedisspecifiedinacataloguecreatedbytheChineseauthorities.
cCSAus TestingofaproductbyCSAaccordingtothesafetystandardsapplicableinCanadaandtheUSA.
CE ConformitéEuropéenne.ByaffixingtheCEmarkingtoaproduct,themanufacturerdeclaresthatitmeetsEUsafety,healthandenvironmentalrequirements.
cRUus TestingofcomponentsbyULaccordingtothesafetystandardsapplicableinCanadaandtheUSA.Componentscanbeusedwhenthe“conditionofacceptability”iscompliedwithforthefinalproduct.
CSA CanadianStandardsAssociation.Anon-governmentalCanadianorganisationthatsetsstandardsandtestsandcertifiesproductsfortheirreliability.Bynowitisactiveworldwide.
cULus TestingofcomponentsbyULaccordingtothesafetystandardsapplicableinCanadaandtheUSA.
DIBt (WHG) DeutschesInstitutfürBautechnik(FederalWaterAct).TheFederalWaterAct(WHG)istheessentialpartoftheGermanlawrelatingtowater.Itcontainsprovisionsfortheprotectionanduseofsurfacewaterandgroundwaterandalsoregulationsabouttheexpansionofwaters,waterplanningandfloodprotection.
Standards and approvals
Product selectors and further information can be found at: www.ifm.com8
Product selectors and further information can be found at: www.ifm.com
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DKD TheDeutscherKalibrierdienst(DKD)isanassociationofcalibrationlaboratoriesofindustrialfirms,researchinstitutes,technicalauthorities,inspectionandtestinginstitutes.TheDKDcalibrationcertificatesprovetraceabilitytonationalstandardsasrequiredinISO9000andISO/IEC17025.Theyalsoserveasametrologicalbasisforthecontrolofmeasurementandtestequipmentwithintheframeworkofquality
management.
e1 ApprovalbytheKraftfahrt-Bundesamt(GermanFederalMotorTransportAuthority).Thee1typeapprovalbytheGermanFederalMotorTransportAuthoritycertifiesthattheunitscomplywiththeautomotivestandards.Unitswiththismarkingareallowedtobemountedonvehicleswithoutexpiryoftheiroperatingpermit.
EG 1935/2004 TheRegulationEC1935/2004hasbeentakenintoaccountforprocesssensorsfromifmwhichareintendedforuseincontactwithfood.Youcanobtainalistofthecorrespondingproductsanddetailedinformationonrequest.
EHEDG EuropeanHygienicEngineering&DesignGroup.Europeansupervisoryauthorityforfoodanddrugs.Thisauthoritygrantsapprovalsforproductsandmaterialsusedinthefoodandpharmaceuticalindustries.
FDA FoodandDrugAdministration.US-Americansupervisoryauthorityforfoodanddrugs.Thisauthoritygrantsapprovalsforproductsandmaterialsusedinthefoodandpharmaceuticalindustries.
FM FactoryMutualResearch.AUS-basedinsurancecompanythatspecializesinlosspreventionservicesinthepropertyinsurancemarketsector.Theyprovidematerialresearch,materialtestingandcertificationsinthefieldoffireandexplosionpro-tection.
PROFIBUS ProcessFieldBus.Fieldbussystemforimportantdataquantities.ItisavailableinseveralversionssuchasProfibusFMS,DPorPA.ProfibusDPcanbeusedoverlongerdistances,e.g.asfieldbusforAS-i.
TÜV TechnischerÜberwachungsVerein(technicalinspectionassociation).TheGerman
TÜVisaprivate-sectorbodycarryingouttechnicalsafetyteststhatarestipulatedbygovernmentlawsorinstructions.
UL UnderwritersLaboratories.AnorganisationfoundedintheUSAfortestingandcertifyingproductsandtheirsafety.
Standards and approvals
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Steelworks
10Product selectors and further information can be found at: www.ifm.com
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Steelworks
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Steelworks
12Product selectors and further information can be found at: www.ifm.com
Machine Application Product group Frompage
1 Coke plant
Positiondetectionofafurnacedoor Cylindersensors 113
Positiondetectionofafillingmachine Inductivesensors 77
Monitoringofconveyors Pulseevaluationsystems 147
2 Hydraulic power pack of a pusher
Pressuremonitoringinhydraulicpowerpacks Pressuresensors 157
Levelmonitoringinhydraulicpowerpacks Levelsensors 187
Temperaturemeasurementinhydraulicpowerpacks Temperaturesensors 195
Vibrationmonitoring Vibrationmonitoringsystems 237
3 Sintering plant
Gassupply Pressuresensors 157
Trackingofmaterial Temperaturesensors 195
Hatchmonitoringatsilos Inductivesensors 77
Pressuremonitoringattheairinlet Pressuresensors 157
4 Conveying systems
Decentralisedspeedmonitoring Pulseevaluationsystems 147
Safetyswitches inAS-i SafetyatWork AS-InterfaceSafetyatWork 229
IntegrationofmechanicalswitchesintoAS-isystems
AS-InterfaceSafetyatWork 229
5 Cooling water supply at a blast furnace
Pumpmonitoring Pressuresensors 157
Monitoringofthecoolingcircuits Flowsensors/flowmeters 175
Waterpressuremonitoring Pressuresensors 157
Monitoringofcoolingwater Temperaturesensors 195
6 Converter supply
Pressuremonitoringinhydraulicpowerpacks Pressuresensors 157
Temperaturemeasurementinhydraulicpowerpacks
Temperaturesensors 195
Levelmonitoringinhydraulicpowerpacks Levelsensors 187
Vibrationmonitoring Vibrationmonitoringsystems 237
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Steelworks
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Machine Application Product group Frompage
7 Material supply at a converter
Slidemonitoringatsilos Cylindersensors 113
Hatchmonitoringatsilos Inductivesensors 77
Levelmonitoringatsilos Capacitivesensors 105
8 Central compressed air supply
Pressuremonitoringatacompressedairreservoir Pressuresensors 157
Energyefficiencymeasurementofthecompressedair
Flowsensors/flowmeters 175
Monitoringatanairdryer Levelsensors 187
Pressuremonitoringatthedistributor Pressuresensors 157
9 Continuous casting plant
Slagdetectionatashroudtubemanipulator Vibrationmonitoringsystems 237
Monitoringofthecoolingcircuits Flowsensors/flowmeters 175
Trackingofmaterial Temperaturesensors 195
Vibrationmonitoring Vibrationmonitoringsystems 237
10 Cooling at an electric arc furnace
Volumetricflowmonitoringincoolingcircuits Flowsensors/flowmeters 175
Temperaturemonitoringincoolingcircuits Temperaturesensors 195
Pressuremeasurementonpumps Pressuresensors 157
11 Flame cutters
Positiondetection Inductivesensors 77
Gaspressuremonitoring Pressuresensors 157
Gassupply Inductivesensors 77
Consumptionmeasurementoftechnicalgases Flowsensors/flowmeters 175
12 Crane installations
Collisionprotection Inductivesensors 77
Reliableareasurveillance Inductivesensors 77
Endpositionmonitoring Inductivesensors 77
Bearingmonitoring Vibrationmonitoringsystems 237
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Modern production plants in steelmakingensure economic success.
Today’ssteelindustrywithitsmodernblastfurnacesforpigironproductionandthedifferentconvertermethodscanmakeproductswithaconsistentlyhighqualityatlowcost.Becausethereisahighdegreeofplantautomationthereliabilityofthecomponentsisacriticalfactorfortheeconomicefficiencyofthecompanies.Here,sensorsplayaspecialrole.Whereasinthepasttheywereonlyusedforprocesscon-troltheytodayprovideadditionalinformationabouttheplantcondition.Requiredmaintenanceandrepaircanbeplannedandpreparedprecisely.ifmsensorswithdiagnosticfunctionsareusedforcondition-basedmaintenanceandcontributetocostreduction.Sensorsfromifmhelpincreasethereliabilityanduptimeofthe
installations.
Steelworks
14Product selectors and further information can be found at: www.ifm.com
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Hydraulic power pack in coke machines
Monitoring of the system pressurewith a multi-colour display
Thankstothemulti-colourdisplayoftheelectronicpressuresensortheusercanquicklyandeasilyseewhetherthehydraulicpowerpackgeneratestherequiredpressure.
Monitoring of power packs
LKandTRseriessensorsdetectthelevelandthetemperatureinhydraulicpowerpacks.
Steelworks
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Pressure sensors · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
G¼female Displayunit 0...25 150 350 18...30 PN7093
LK level sensors · further products from page 187
Type Probe length
[mm]
Activezone
[mm]
Inactivezone
[mm]
Ub
[V]
Mediumtemperature
water[°C]
Mediumtemperature
oil[°C]
Iload
[mA]
Orderno.
472 390 53/30 18...300...35
(LK1023+E43101:0...60)
0...70 200 LK1023
Evaluation units for temperature sensors · further products from page 195
Type Measuringrange
[°C]
Processconnection
Display
LED
Ub
[V]
Currentconsumption
[mA]
Iload
[mA]
Orderno.
-40...300 G½male Displayunit 18...32 50 250 TR7432
http://www.ifm.com/products/s/ds/PN7093.htmhttp://www.ifm.com/products/s/ds/LK1023.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/LK1023.htmhttp://www.ifm.com/products/s/ds/PN7093.htm
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Oil cooler in a coke machine
Fan monitoring on oil coolers
Theoiliscooledtoadefinedvalue.TheVKVvibrationmonitortoDINISO10816detectsanydamagetotherotatingpartsinthefansystem.
Degassing dampers of the coke oven batteries
Position detectionof a degassing damper
Duringthecokingprocesswhencokeisproducedfrombituminouscoalthedegassingdamperisalwaysinadefinedcondition.Magneticsensorsareusedfordampermonitoring.
Steelworks
16Product selectors and further information can be found at: www.ifm.com
Vibration sensor for bearing monitoring · further products from page 237
Type Description Orderno.
Vibrationmonitor·ConnectionviaM12connector·VibrationmonitortoDINISO10816·MeasuringrangeRMS:0...25mm/s·Switchingoutputs:normallyclosedandanalogue4...20mA·Housingmaterials:PBT/PC/FPM/stainlesssteel316L/1.4404
VKV021
Magnetic sensors to determine the position on cylinders · further products from page 111
Type Dimensions
[mm]
Sensing
range
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Order
no.
M18/L=60 70 High-gradest.steel 10...30 IP65/IP67 5000 200 MGS204
http://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/MGS204.htmhttp://www.ifm.com/products/s/ds/MGS204.htmhttp://www.ifm.com/products/s/ds/VKV021.htm
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Gas supply in a sintering plant
Gas supply in the sintering process
Thesintermaterialisheatedduringthesinteringprocessandsuckedontoagrateusingnegativepressure.Toensureasteadyfeedofthetanksthegaspressureismonitoredusingelectronicpressuresensors.
Decentralised monitoring of conveyors
Protection of conveyor belts
Thesafetyrelaydetectsviasensorswhethertheconveyorbeltiscentredandnoe-stopfunctionwastriggered.
Steelworks
17
Pressure sensors for gas monitoring · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
G¼female Displayunit -1...10 75 150 18...32 PN2024
Evaluation relay for safety technology · further products from page 155
Type Ub
[V]
In-puts
Inputfunction
Settingrange
[puls. / min.]
Settingrange
[Hz]
Out-puts
analogue
Out-puts
relays
Out-puts
transist.
Orderno.
24DC 1 PNP –0.2/0.5/ 1.0/2.0
– 2 1 DA101S
24DC 1 PNP –0.2/0.5/ 1.0/2.0
– 2 1 DA102S
http://www.ifm.com/products/s/ds/PN2024.htmhttp://www.ifm.com/products/s/ds/DA101S.htmhttp://www.ifm.com/products/s/ds/DA102S.htmhttp://www.ifm.com/products/s/ds/DA102S.htmhttp://www.ifm.com/products/s/ds/DA101S.htmhttp://www.ifm.com/products/s/ds/PN2024.htm
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Safety switches in AS-i Safety at Work
Integration of safety switchesinto AS-i Safety at Work by meansof PCBs
ThankstosafeAS-iPCBsconventionalropeswitchescanbeintegratedintoAS-iSafetynetworks.Thus,thefunctionalityoftheswitchescombineswiththeeasyinstallationofAS-i.
Integration of mechanical switches into AS-i systems
Integration of belt drift switchesinto AS-i networks using PCBs
ThankstoAS-iPCBsbeltdriftswitchesonconveyorbeltscanbeintegratedintoAS-inetworks.Thus,thefunctionalityoftheswitchescombineswiththeeasyinstallationofAS-i.
Steelworks
18Product selectors and further information can be found at: www.ifm.com
AS-i safety PCB · further products from page 229
Type Inputs /outputs
Description Orderno.
2safeinputs/1unsafeLEDoutput AS-isafetyPCB·Complieswiththerequirements:·IEC61508:SIL3 E7015S
AS-i PCB · further products from page 229
Type Inputs /outputs
Description Orderno.
4inputs/4outputsActiveAS-imodule·AS-islavewithextendedaddressingmode·
OnlyforoperationwithAS-imasterswiththeprofileM4·12x0.2m·housing:PCpotted
AC2750
http://www.ifm.com/products/s/ds/E7015S.htmhttp://www.ifm.com/products/s/ds/AC2750.htmhttp://www.ifm.com/products/s/ds/AC2750.htmhttp://www.ifm.com/products/s/ds/E7015S.htm
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Pump monitoring at a blast furnace
Pump protectionon heavy duty pumps
Withregulatedheavydutypumpscavitationmayoccurifthepumpdutyistoohigh.Specialpressuresensorsdetectthecavitationanddown-regulatethepumpduty.
Monitoring the cooling circuits at a blast furnace
Safe operation in blast furnaces
Blastfurnaceshaveseveralcoolingcircuits.Inordertoensureareliableoperationoftheblastfurnacesthesecoolingcircuitsaremonitoredusingelectronicflowsensors.
Steelworks
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Pressure sensors for monitoring the pump motor · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
Aseptoflex Displayunit -1...25 100 350 18...32 PIM093
Flow sensors for monitoring cooling circuits · further products from page 175
Type Setting rangeliquids / gases
[cm/s]
Materialsensor tip
Mediumtemperature
[°C]
Pressurerating
[bar]
Responsetime
[s]
Ub
[V]
Orderno.
3...300/200...3000 stainlesssteel316L/1.4404 -25...80 30 1...10 19...36 SI5000
http://www.ifm.com/products/s/ds/PIM093.htmhttp://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/PIM093.htm
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Hydraulic power packs in secondary metallurgy
Hydraulic power packsin steelworks
LKandTRseriessensorsdetectthelevelandthetemperatureinhydraulicpowerpacks.
Hatch monitoring at silos
Hatch control in steel production
Insecondarymetallurgymetalssuchasnickel,cobaltormolybdenumareaddedtotheprimarysteel.Thismaterialcomesontotheconveyorbeltsthroughhatches.Inductivesensorsmonitorthesehatches.
f=flush/nf=nonflush
Steelworks
20Product selectors and further information can be found at: www.ifm.com
LK level sensors · further products from page 187
Type Probe length
[mm]
Activezone
[mm]
Inactivezone
[mm]
Ub
[V]
Mediumtemperature
water[°C]
Mediumtemperature
oil[°C]
Iload
[mA]
Orderno.
472 390 53/30 18...300...35
(LK1023+E43101:0...60)
0...70 200 LK1023
Evaluation units for temperature sensors · further products from page 195
Type Measuringrange
[°C]
Processconnection
Display
LED
Ub
[V]
Currentconsumption
[mA]
Iload
[mA]
Orderno.
-40...300 G½male Displayunit 18...32 50 250 TR7432
Inductive sensors for position control · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
M18/L=46 8f Brass 10...30 IP67 300 100 IGS200
http://www.ifm.com/products/s/ds/LK1023.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/IGS200.htmhttp://www.ifm.com/products/s/ds/IGS200.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/LK1023.htm
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Level monitoring at silos
Level detection at a silo
Capacitivesensorsonthesilosdetectwhethersufficientmaterialisavailableforthemetallurgicalprocesses.
f=flush/nf=nonflush
Slide monitoring at silos
Pneumatic slides
Thesiloscanbecompletelyclosedusingpneumaticallyactuatedslides.Theslidesaremonitoredusingmagneticsensorsfromifm.
f=flush/nf=nonflush
Steelworks
21
Capacitive sensors for level detection · further products from page 105
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
M18/L=110 8nf PBT 10...36 IP65 50 250 KG5041
Cylinder sensors for monitoring hydraulic and pneumatic cylinders · further products from page 111
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
25x5x6.5 f PA(polyamide) 10...30 IP65/IP67 10000 100 MK5101
http://www.ifm.com/products/s/ds/KG5041.htmhttp://www.ifm.com/products/s/ds/MK5101.htmhttp://www.ifm.com/products/s/ds/MK5101.htmhttp://www.ifm.com/products/s/ds/KG5041.htm
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Slag detection at a shroud tube manipulator
Vibration analysisat a shroud tube manipulator
Onlymoltensteelisallowedtoflowthroughtheshroudtubeintotheladle.Thankstovibrationanalysisattheshroudtubemanipulatoritcanbedetectedwhetherslaghasalreadyflownintothetubeofthemanipulator.
Central compressed air supply
Pressure monitoringat a pressure accumulator
Inthecentralcompressedairmonitoringsystemcompressedairistemporarilystoredinatank.Electronicpressuresensorsmonitorthepressurewhichcanbereadouteasilythankstotheanaloguedisplay.
Steelworks
22Product selectors and further information can be found at: www.ifm.com
Vibration monitoring systems · further products from page 237
Type Description Orderno.
Accelerometer·forconnectiontoexternaldiagnosticelectronicstypeVSE·Connector·housing:stainlesssteel316L/1.4404 VSA101
Pressure sensors for monitoring the system pressure · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
G½ Displayunit -1...25 100 300 18...32 PG2453
http://www.ifm.com/products/s/ds/VSA101.htmhttp://www.ifm.com/products/s/ds/PG2453.htmhttp://www.ifm.com/products/s/ds/PG2453.htmhttp://www.ifm.com/products/s/ds/VSA101.htm
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Energy efficiency with compressed air
Detection of compressed airin main supply lines
Here,compressedairmetersfromifmdetectconsumptioninthepressuresystems.Leakagecanalsobedetected.
Monitoring at an air dryerDry compressed airfor pneumatic consumers
Humidityincompressedaircandamagepneumaticconsumersinthelongrun.Thereforecompressedairisdriedafterithasbeengenerated.ifm’shumiditysensorisusedtomonitortherelativehumidityofcompressedair.
Steelworks
23
Compressed air meters for consumption measurement and leakage detection · further products from page 175
Type Processconnection
Setting range
[Nm3/h]
Pressure rating
[bar]
Response time
[s]
Ub
[V]
Orderno.
R2(DN50) 5...700 16
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Flow rate in cooling circuits at an electric arc furnace
Monitoring of cooling circuits forflow rate at an electric arc furnace
Electricfurnaceshavecoolingcircuitsintheouterwallsandinthelid.Inordertoensureareliableoperationoftheblastfurnacesthesecoolingcircuitsaremonitoredusingelectronicflowsensors.
Temperature in cooling circuits at an electric arc furnace
Monitoring of cooling circuitsfor temperature at an electricarc furnace
Toensurecoolingoftheelectricfurnacethetemperatureofthewaterismoni-toredinthevariouscoolingcircuits.
Steelworks
24Product selectors and further information can be found at: www.ifm.com
Flow sensors for monitoring cooling circuits · further products from page 175
Type Setting rangeliquids / gases
[cm/s]
Materialsensor tip
Mediumtemperature
[°C]
Pressurerating
[bar]
Responsetime
[s]
Ub
[V]
Orderno.
3...300/200...3000 stainlesssteel316L/1.4404 -25...80 30 1...10 19...36 SI5000
Evaluation units for temperature sensors · further products from page 195
Type Measuringrange
[°C]
Processconnection
Display
LED
Ub
[V]
Currentconsumption
[mA]
Iload
[mA]
Orderno.
-40...300 G½male Displayunit 18...32 50 250 TR2432
Evaluation units for temperature sensors · further products from page 195
Type Measuringrange
[°C]
Diameter
[mm]
Installationlength
[mm]
Sensorelement
Dynamic responseT05 / T09
[s]
Orderno.
-40...150 10 160 1xPt1000 1/3 TT1050
http://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/TR2432.htmhttp://www.ifm.com/products/s/ds/TT1050.htmhttp://www.ifm.com/products/s/ds/TT1050.htmhttp://www.ifm.com/products/s/ds/TR2432.htmhttp://www.ifm.com/products/s/ds/SI5000.htm
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Cooling in continuous casting plants
Spray cooling in continuouscasting plants
Afterthesteelhasbeenpouredintothemouldinthecontinuouscastingplantitmustbecooled.Thisisdonebymeansofanair/watermixture.Flowsensorsmonitorthesuppliedquantityofwater.
Positioning at a flame cutter
High-temperature applicationsup to 180 °C
Attheendoftheprocesstheslabsorbilletscastinthecontinuouscastingplantarecuttotherequestedlengthusingaflamecutter.Positioningismonitoredusinginductivesensors.
f=flush/nf=nonflush
Steelworks
25
Flow sensors · further products from page 175
Type Setting rangeliquids / gases
[cm/s]
Materialsensor tip
Mediumtemperature
[°C]
Pressurerating
[bar]
Responsetime
[s]
Ub
[V]
Orderno.
3...300/200...3000 3...100/200...800 -25...80 300 1...2/1...10 18...36 SI5010
Inductive sensors for position feedback · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
M18/L=70 5f stainlesssteel 10...35 IP65 400 150 IG6614
http://www.ifm.com/products/s/ds/SI5010.htmhttp://www.ifm.com/products/s/ds/IG6614.htmhttp://www.ifm.com/products/s/ds/IG6614.htmhttp://www.ifm.com/products/s/ds/SI5010.htm
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Collision avoidance in crane installations
Several cranes on a crane bridge
Twoormorecranesonacranebridgeposetheriskofcollision.Alaserdistancesensorisusedtomeasurethedistancebetweenthecranes.Ifthedistanceistooshort,thecranetravelisstopped.
Reliable area monitoring at crane installations
Limitation of the trolley travelon crane installations
Bymeansofafail-safeinductivesensorandametalrailthetrolleytravelofcranescanbelimited.
f=flush/nf=nonflush
Steelworks
27
PMDLine photoelectric sensors with time of flight measurement · further products from page 131
Type Operating principle Range Samplingrate
[Hz]
Spot Ø atmax.range[mm]
Ub
[V]
Orderno.
Photoelectricdistancesensor 1...100m 1...25
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Hot rolling mill
28Product selectors and further information can be found at: www.ifm.com
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Hot rolling mill
29
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Hot rolling mill
30Product selectors and further information can be found at: www.ifm.com
Machine Application Product group Frompage
1 Positioning on the heating furnace
Monitoringthematerialattheinletsideofthefurnace
Lasersensors/distancemeasurementsensors 131
Monitoringthematerialattheoutletsideofthefurnace
Temperaturesensors 195
Positiondetectionofafurnacedoor Inductivesensors 77
2 Cooling circuits on furnaces
Flowmonitoring Flowsensors/flowmeters 175
Temperaturemonitoring Temperaturesensors 195
Pressuremonitoring Pressuresensors 157
Connectionofsensors Sockets 247
3 High-pressure pump in descaling lines
Pressuremonitoring Pressuresensors 157
Positiondetectionofshut-offvalves Inductivesensors 77
Temperaturemonitoring Temperaturesensors 195
Bearingmonitoring Vibrationmonitoringsystems 237
4 Tracking of material in descaling lines
Positiondetectionofnozzles Lasersensors/distancemeasurementsensors 131
Monitoringofmaterial Temperaturesensors 195
Positiondetectionondoors Inductivesensors 77
Levelmonitoring Levelsensors 187
5 Decentralised monitoring in large installations
Voltagesupplyinthefield Powersupplies 263
Speedmeasurement Pulseevaluationsystems 147
Vibrationmonitoring Vibrationmonitoringsystems 237
Pulsegenerator Inductivesensors 77
6 Speed monitoring at conveyors
Rotationalspeedmonitoring Pulseevaluationsystems 147
Rotationalspeedmonitoring Encoders 143
Connectionofsensors Sockets 247
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Hot rolling mill
31
Machine Application Product group Frompage
7 Compressed air supply
Pressuremonitoring Pressuresensors 157
Measurementofcompressedairconsumption Flowsensors/flowmeters 175
Monitoringofremaininghumidity Systemsforoilqualitymonitoring 245
Pressureindicationintheinstallation Pressuresensors 157
8 Drive monitoring on the rollers
Temperaturemonitoring Temperaturesensors 195
Conditionmonitoringofdrives Vibrationmonitoringsystems 237
Rotationalspeedmonitoring Pulseevaluationsystems 147
9 Cooling bed
Trackingofmaterial Inductivesensors 77
Monitoringofmaterial Lasersensors/distancemeasurementsensors 131
Protectionofsensors Sockets 247
Conditionmonitoringofdrives Vibrationmonitoringsystems 237
10 Hydraulic aggregates
Pressuremonitoring Pressuresensors 157
Temperaturemonitoring Temperaturesensors 195
Levelmonitoring Levelsensors 187
Oilconditionmonitoring Systemsforoilqualitymonitoring 245
11 Fans in cooling towers
Vibrationmonitoring Vibrationmonitoringsystems 237
Temperaturemonitoring Temperaturesensors 195
Rotationalspeedmonitoring Pulseevaluationsystems 147
12 Cooling towers
Pressuremonitoring Pressuresensors 157
Flowmonitoring Flowsensors/flowmeters 175
Levelmonitoring Levelsensors 187
Vibrationmonitoring Vibrationmonitoringsystems 237
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ifm sensors carry out their taskseven in tough environments
Inahotrollingmillslabs,bloomsorbilletsproducedinsteelworksareprocessedfurther.Todoso,theyareheateduptoatemperatureabovetherecrystallisationtemperature.Dependingonthestartingmaterial,longsteelproducts(suchaswires,railsorbeams)orwideflatsteelproducts(e.g.sheetmetal)aremadeinhotrollingmills.Thesesemi-finishedproductsarethenprocessedfurtherinsubsequentpro-cesses.Asaresultofthehightemperaturesandharshenvironmentalconditionsthesensorsusedmustmeethigherdemandsthaninotherindustries.Robustsensorswithextendedtemperaturerangefromifmreliablydetecttherelevantparametersevenintheseharsherconditions.Here,ifmsensorshelptoensurehighplantuptime
intheeventofextremeenvironmentalinfluences.
Hot rolling mill
32Product selectors and further information can be found at: www.ifm.com
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Monitoring the material at the inlet side of the furnace
Detecting the position of the billetsat the inlet side of the furnace
Thedoorattheinletsideofthefurnaceisclosedwhenthebilletiscompletelyinsidethefurnace.Thepositionofthebilletisdetectedusingalaserdistancemeasurementsensor.
Monitoring of the furnace door
Monitoring the door at the outletside of the furnace
Viaacylinderthedoorismovedattheoutletsideofthefurnace.Thishappensindirectlyviaachain.Thepositionofthedoorismonitoredusinghigh-temperatureinductivesensors.
f=flush/nf=nonflush
Hot rolling mill
33
PMDLine photoelectric sensors with time of flight measurement · further products from page 131
Type Operating principle Range Samplingrate
[Hz]
Spot Ø atmax.range[mm]
Ub
[V]
Orderno.
Photoelectricdistancesensor 0.2...10m 1...50
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Monitoring the material at the outlet side of the furnace
Detecting hot billetsat the outlet side of the furnace
Afterahotbillethasmovedoutofthefurnacethedoormustbeclosedagain.Aninfraredsensordetectsthatthebilletisnolongerinthedoorarea.
Measurement of the cooling water volume
Monitoring of the cooling circuits
Coolingcircuitsmustbeoperatedwithadefinedquantityofwater.Thisismonitoredusingflowsensors.Theyensurethatthequantityisnottoosmall.
Hot rolling mill
34Product selectors and further information can be found at: www.ifm.com
Infrared temperature sensors for the detection of material · further products from page 195
Type Temperaturerange
[°C]
Wave lengthrange
[µm]
Materiallens
Responsetime
[ms]
Orderno.
250...1250 1.0...1.7 temperedopticalglass ≤2 TW7001
Flow sensors for monitoring cooling circuits · further products from page 175
Type Setting rangeliquids / gases
[cm/s]
Materialsensor tip
Mediumtemperature
[°C]
Pressurerating
[bar]
Responsetime
[s]
Ub
[V]
Orderno.
8...600 stainlesssteel316L/1.4404 -10...70 16
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Pressure monitoring of the lubrication
Pressure monitoring at the lubrica-tion of the high-pressure pumps
Thehigh-pressurepumpsofthedescalinglinesarecontinuouslylubri-catedbymeansofaseparateoilcircuit.Thepressureinthiscircuitiscontinu-ouslymonitored.
Temperature monitoring of the lubrication
Temperature monitoring at thelubrication of the high-pressurepumps
Thelubricityofoilsdependsontheoiltemperature.Thetemperatureoftheoilcircuitismonitoredusingtempera-turesensors(TS)anddisplayedbythetemperaturemonitor(TR).
Hot rolling mill
35
Pressure monitoring in descaling lines · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
G¼female Displayunit 0...25 150 350 18...30 PN7093
Temperature monitoring in descaling lines · further products from page 195
Type Measuringrange
[°C]
Diameter
[mm]
Cablematerial
Sensorelement
Dynamic responseT05 / T09
[s]
Orderno.
-40...90 Ø10 PURcable 1xPt100 6/25 TS5089
Evaluation units for temperature sensors · further products from page 195
Type Measuringrange
[°C]
Processconnection
Display
LED
Ub
[V]
Currentconsumption
[mA]
Iload
[mA]
Orderno.
-40...300 G½male Displayunit 18...32 50 250 TR2432
http://www.ifm.com/products/s/ds/PN7093.htmhttp://www.ifm.com/products/s/ds/TS5089.htmhttp://www.ifm.com/products/s/ds/TR2432.htmhttp://www.ifm.com/products/s/ds/TR2432.htmhttp://www.ifm.com/products/s/ds/TS5089.htmhttp://www.ifm.com/products/s/ds/PN7093.htm
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Monitoring of shut-off valves
Effective pump protection
Theshut-offvalvesintheintakeofthehigh-pressurepumpsofthedescalinglinearemanuallyoperated.Aninductivesensordetectsthevalvepositionandpreventsunintentionalswitch-onofthehigh-pressurepumpintheeventofaclosedintake.
f=flush/nf=nonflush
Detection of material at the descaling line
Control of the water jet
in the descaling lineAninfraredtemperaturesensorisusedtodetectthehotbilletbeforethedescalingline.Thewatersupplytothenozzlesisopenedviaaswitchingsignal.
Hot rolling mill
36Product selectors and further information can be found at: www.ifm.com
Inductive sensors for determining position · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
M30/L=60 22nf Brass 10...30IP65/IP66/IP67/IP68/
IP69K100 100 IIS227
Infrared temperature sensors for the detection of material · further products from page 195
Type Temperaturerange
[°C]
Wave lengthrange
[µm]
Materiallens
Responsetime
[ms]
Orderno.
250...1250 1.0...1.7 temperedopticalglass ≤2 TW7001
http://www.ifm.com/products/s/ds/IIS227.htmhttp://www.ifm.com/products/s/ds/TW7001.htmhttp://www.ifm.com/products/s/ds/TW7001.htmhttp://www.ifm.com/products/s/ds/IIS227.htm
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Speed monitoring at conveyors
Transport of rolled bars or rods
Thecompactspeedmonitordetectspulsesonthedriveshaftoftherollerconveyor.Themonitorisaninductivesensorwithintegratedspeedevalua-tion.
f=flush/nf=nonflush
Decentralised speed monitoring
Detecting speed, standstill and
acceptable rangeThespeedmonitorevaluatesthesignalsfromoneorseveralinductivesensors.Ithasoneswitchpointformonitoringunderspeed/overspeedandoneformonitoringtheacceptablerange.
Hot rolling mill
37
Compact speed monitor for pulse detection · further products from page 145
Type Dimensions
[mm]
Sensingrange
[mm]
Electricaldesign
Ub
[V]
Settingrange
[puls. / min.]
Start-updelay
[s]
Orderno.
M30/L=82 10f DCPNP 10...36DC 5...300 15 DI5009
Speed monitor for pulse evaluation · further products from page 145
Type Ub
[V]
In-puts
Inputfunction
Settingrange
[puls. / min.]
Settingrange
[Hz]
Out-puts
analogue
Out-puts
relays
Out-puts
transist.
Orderno.
110...240AC(50...60Hz)/ 27DC(typ.24DC)
2 PNP/NPN/Namur 1...60000 0.1...1000 – 2 2 DD2505
http://www.ifm.com/products/s/ds/DI5009.htmhttp://www.ifm.com/products/s/ds/DD2505.htmhttp://www.ifm.com/products/s/ds/DD2505.htmhttp://www.ifm.com/products/s/ds/DI5009.htm
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Pulse pick-ups for speed monitoring
Control of the roller conveyor
Thespeedofalldrivesoftherollerconveyorissynchronisedandcontrolled.Aninductivesensordetectstheswitchingcammountedontheshaft,generatingthepulsesforadownstreamspeedmonitoring.
f=flush/nf=nonflush
Vibration sensors on bearings
Monitoring bearings
in the hot rolling areaVibrationsensorsmonitorthebearingsoftherollerstands.Thesensormeasuresthermsvibrationvelocityandtransmitsthevalueascurrentsignaltothepro-cesscontrolsystem.
Hot rolling mill
38Product selectors and further information can be found at: www.ifm.com
Inductive sensor as pulse pick-up · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
M18/L=60 8f Brass 10...30IP65/IP66/IP67/IP68/
IP69K400 100 IGS232
Vibration monitoring systems · further products from page 237
Type Description Orderno.
Accelerometer·forconnectiontoexternaldiagnosticelectronicstypeVSE·Connector·housing:stainlesssteel316L/1.4404 VSA001
Connectors · further products from page 247
Type Description Orderno.
Jumper·straight/straight·Freefromsilicone·Freefromhalogen·Gold-platedcontacts·Forweldingapplications·1m·Housingmaterials:housing:TPUorange/sealing:FKM
EVW024
http://www.ifm.com/products/s/ds/IGS232.htmhttp://www.ifm.com/products/s/ds/VSA001.htmhttp://www.ifm.com/products/s/ds/EVW024.htmhttp://www.ifm.com/products/s/ds/EVW024.htmhttp://www.ifm.com/products/s/ds/VSA001.htmhttp://www.ifm.com/products/s/ds/IGS232.htm
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Temperature monitoring of bearings
Temperature measurementof bearings
Besidesvibration,thehousingtempera-tureofabearinginthehotrollingareaisindicativeofthemachinecondition.Abolt-onsensor(TS)detectsthetemperaturewhichisprocessedanddisplayedintheevaluationunit(TR).
Monitoring the remaining humidity in compressed air
Monitoring the compressed airdrying
Aftercompressioninthecompressorthecompressedaircoolsdown.Thesteamcondensedinthisprocessisremovedusingadownstreamdryer.Thehumiditysensormeasurestherelativehumidityandtemperatureofthecompressedairandprovidestheseasanaloguevalues.
Hot rolling mill
39
Temperature sensors · further products from page 195
Type Measuringrange
[°C]
Diameter
[mm]
Cablematerial
Sensorelement
Dynamic responseT05 / T09
[s]
Orderno.
-25...90 12x8.7x51 PURcable 1xPt100 9/15 TS2229
Evaluation units for temperature sensors · further products from page 195
Type Measuringrange
[°C]
Processconnection
Display
LED
Ub
[V]
Currentconsumption
[mA]
Iload
[mA]
Orderno.
-40...300 G½male Displayunit 18...32 50 250 TR7432
Oil humidity sensor · further products from page 187
Type Processconnection
Pressurerating
[bar]
Protection Mediumtemperature
oil[°C]
Ambienttemperature
[°C]
Orderno.
G¾ 10 IP67 -20...100 -20...85 LDH100
http://www.ifm.com/products/s/ds/TS2229.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/LDH100.htmhttp://www.ifm.com/products/s/ds/LDH100.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/TS2229.htm
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Compressed air measurement at the compressed air distribution
Detection of compressed airin main supply lines
Here,compressedairmetersdetectthevolumeflowbothinthenormalpressure(6bar)andhigh-pressuresystem(12bar).Sobothconsumptionandleakagearedetected.
Pneumatics
Monitoring the maintenance unit
Here,pressuresensorswiththeeasy-turnoperatingconceptmonitorthecorrectoperatingpressureinthecompressedairsupply.TheinnovativeSDcompressedairmeterdeterminesconsumption.
Hot rolling mill
40Product selectors and further information can be found at: www.ifm.com
Compressed air meters for consumption measurement and leakage detection · further products from page 175
Type Processconnection
Setting range
[Nm3/h]
Pressure rating
[bar]
Response time
[s]
Ub
[V]
Orderno.
R2(DN50) 5...700 16
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Protection of sensors
Protection at a highambient temperature
Atambienttemperaturesupto180°Ctheelectronicsofthelaserdistancemeasurementsensorsisprotectedfromoverheatingusingacoolingbox.Inaddition,itensuresareliablemechanicalprotectionforphotoelectricsensors.
Tracking of material in the cooling bed
Long distance to hot steel
Incoolingbedsinductivesensors,amongothers,areusedtodetecttheproducedmaterial.Thesensorshavesensingrangesupto120mmtoensurealongdistancetothematerial.
f=flush/nf=nonflush
Hot rolling mill
41
Protective housing for distance measurement sensors · further products from page 131
Type Description Orderno.
Coolingbox·ProtectivehousingwithanactivecoolingsystemfortheO1Ddesign·fortypeO1D·Housingmaterials:housing:aluminiumtransparentanodised/cover:aluminiumblackanodised/bezel:aluminiumblackanodised/window:floatglass/cablegland:Brassnickel-plated/nozzle:Brassnickel-plated/sealing:FPM
E21248
PMDLine photoelectric sensors with time of flight measurement · further products from page 131
Type Operating principle Range Samplingrate
[Hz]
Spot Ø atmax.range[mm]
Ub
[V]
Orderno.
Photoelectricdistancesensor 0.2...10m 1...50
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Vibration monitoring at the cooling bed
Avoiding machine damage
Vibrationmonitorsmonitorthedrivesoftherollerconveyor.Thesensormeasuresthermsvibrationvelocityandtransmitsthevalueascurrentsignaltotheprocesscontrolsystem.
Pressure monitoring in hydraulic power packs
Electronic contact manometerin hydraulics
Thesystempressureatthehydraulicpowerpackmustbemonitoredcontinuously.Theelectroniccontactmanometercombinesaneasy-to-readanaloguedisplaywiththeadvantagesofanelectronicpressuresensor.
Hot rolling mill
42Product selectors and further information can be found at: www.ifm.com
Vibration sensors for bearing monitoring in drives · further products from page 237
Type Description Orderno.
Vibrationmonitor·ConnectionviaM12connector·VibrationmonitortoDINISO10816·MeasuringrangeRMS:0...25mm/s·Switchingoutputs:normallyclosedandanalogue4...20mA·Housingmaterials:PBT/PC/FPM/stainlesssteel316L/1.4404
VKV021
Pressure sensors for monitoring the system pressure · further products from page 157
Type Process
connection
Display
LED
Measuring
range
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
Ub
DC
[V]
Order
no.
G½ Displayunit -1...25 100 300 18...32 PG2453
http://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/PG2453.htmhttp://www.ifm.com/products/s/ds/PG2453.htmhttp://www.ifm.com/products/s/ds/VKV021.htm
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Oil temperature at the gear of the fan
Differential temperaturemeasurement
Thedifferencebetweenthestartandendtemperatureoftheoilisindicativeofthegearcondition.Adefinedpresetvaluemustnotbeexceeded.Tempera-turesensorsdetecttheoiltemperaturesreliablyandprecisely.
Vibration sensors at the fan
Monitoring fans for imbalance
Vibrationsensorsmonitorthegearatafanofthecoolingtower.Whenalimitvaluetobesetisexceededaswitchingcontactistriggered.
Hot rolling mill
43
Temperature sensors · further products from page 195
Type Factorysetting
[°C / °F]
Processconnection
Installationlength
[mm]
Ub
[V]
Dynamic responseT05 / T09
[s]
Orderno.
-50...150/- G½ 30 18...32 1/3 TA2405
Vibration sensor for bearing monitoring · further products from page 237
Type Description Orderno.
Vibrationmonitor·ConnectionviaM12connector·VibrationmonitortoDINISO10816·MeasuringrangeRMS:0...25mm/s·Switchingoutputs:normallyclosedandanalogue4...20mA·Housingmaterials:PBT/PC/FPM/stainlesssteel316L/1.4404
VKV021
http://www.ifm.com/products/s/ds/TA2405.htmhttp://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/TA2405.htm
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Vibration monitoring at pumps
Condition monitoring at pumps
Vibrationsensorsdetectthevibrationgeneratedbypumps.Thisallowscondition-basedmaintenance.TheensorisspecificallyusedformeasureddataacquisitionfortheVSEtypediag-nosticelectronics.
Drive monitoring at pumps
Diagnostic electronicsfor pump sensors
Thediagnosticelectronicsenablestosimultaneouslyanalysethemeasuredsignalsofuptofourvibrationsensors.Todoso,uptoeightdigitalandtwoanaloguesensorscanbeconnected,monitoringthecompletepumpstation.
Hot rolling mill
44Product selectors and further information can be found at: www.ifm.com
Vibration monitoring systems · further products from page 237
Type Description Orderno.
Accelerometer·forconnectiontoexternaldiagnosticelectronicstypeVSE·Connector·housing:stainlesssteel316L/1.4404 VSA001
Vibration monitoring systems · further products from page 237
Type Description Orderno.
DiagnosticselectronicsforvibrationsensorstypeVSA/VSP·4sensorinputs0...10mAorIEPE·TCP/IPEthernetinterface·Frequency-selectivemachinemonitoringofupto4measuringpoints·Integratedhistorymemorywithreal-timeclock·
Counterfunction·Combiconconnection·PAVSE100
http://www.ifm.com/products/s/ds/VSA001.htmhttp://www.ifm.com/products/s/ds/VSE100.htmhttp://www.ifm.com/products/s/ds/VSE100.htmhttp://www.ifm.com/products/s/ds/VSA001.htm
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Monitoring the cooling water at cooling towers
Cooling water supplyin the steelworks
Toensurethatenoughcoolingwaterisavailableintheproductionprocessbothflowrateandpressureofthewateraredetected.
Level monitoring in the cooling tower
Optimum level in the basinof the cooling tower
Coolingwatercircuitsaresuppliedwithwaterfromthebasinofthecoolingtower.Theheatedwaterispumpedbackwithfreshwaterreplacingthelosses.Theoptimumlevelisensuredbyalevelsensor.
Hot rolling mill
45
Flow sensors for monitoring cooling circuits · further products from page 175
Type Setting rangeliquids / gases
[cm/s]
Materialsensor tip
Mediumtemperature
[°C]
Pressurerating
[bar]
Responsetime
[s]
Ub
[V]
Orderno.
3...300/200...3000 stainlesssteel316L/1.4404 -25...80 30 1...10 19...36 SI5000
Pressure sensors for monitoring the system pressure · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
G½ Displayunit -1...10 50 150 18...32 PG2454
Level sensors · further products from page 175
Type Probe length
[mm]
Activezone
[mm]
Inactivezone
[mm]
Ub
[V]
Mediumtemperature
water[°C]
Mediumtemperature
oil[°C]
Iload
[mA]
Orderno.
728 585 102/40 18...300...35
(LK3124+E43102:0...55)
0...70 200 LK3124
http://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/PG2454.htmhttp://www.ifm.com/products/s/ds/LK3124.htmhttp://www.ifm.com/products/s/ds/LK3124.htmhttp://www.ifm.com/products/s/ds/PG2454.htmhttp://www.ifm.com/products/s/ds/SI5000.htm
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Cold rolling mill
48Product selectors and further information can be found at: www.ifm.com
Machine Application Product group Frompage
1 Suction in the pickling line
Speedmeasurement Pulseevaluationsystems 147
Vibrationmonitoring Vibrationmonitoringsystems 237
Airflowmonitoring Flowsensors/flowmeters 175
2 Roller stand drive
Vibrationmonitoring Vibrationmonitoringsystems 237
Temperaturemeasurement Temperaturesensors 195
Voltagesupply Powersupplies 263
Speedmeasurement Pulseevaluationsystems 147
3 Roller replacement cars
Hydraulicsystempressuredetection Pressuresensors 157
Levelmonitoringinhydraulicpowerpacks Levelsensors 187
Temperaturemeasurementinhydraulicpowerpacks
Temperaturesensors 195
Positiondetectionofreplacementcars Inductivesensors 77
4 Annealing furnace
Pressuremonitoringprotectivegas Pressuresensors 157
Detectionofequipmentparts Inductivesensors 77
Monitoringofcoolingwater Flowsensors/flowmeters 175
Vibrationmonitoring Vibrationmonitoringsystems 237
5 Annealing furnace supply unit
Pressuremonitoringprotectivegas Pressuresensors 157
Monitoringofquarter-turnactuators Inductivesensors 77
Monitoringofcoolingwater Flowsensors/flowmeters 175
Pressuremonitoringofnaturalgas Pressuresensors 157
6 Upender
Endpositionmonitoring Inductivesensors 77
Positiondetectionoffixingbolts Inductivesensors 77
Positiondetectionofcoil Photoelectricsensorsforgeneralapplications 117
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49
Machine Application Product group Frompage
7 Position monitoring in roller stand
Positiondetectionoftransfertable Cylindersensors 113
Detectingthestop Inductivesensors 77
Photoelectricdetectionofunwindingcoil Lasersensors/distancemeasurementsensors 131
Positiondetectionofliftingcarriage Inductivesensors 77
8 Access control / securing the area
Monitoringofhigh-speeddoors Inductivesensors 77
Doorprotection AS-InterfaceSafetyatWork 229
Safetymonitoring Safetylightcurtains 153
9 Slitting line
Positiondetectionofshearstand Inductivesensors 77
Photoelectricdetectionofsag Lasersensors/distancemeasurementsensors 131
Beltcentringcontrol Flowsensors/flowmeters 175
Cuttingofsheets Encoders 143
10 Roller conveyor systems
Trackingofmaterial Photoelectricsensorsforgeneralapplications 117
Speedmeasurement Pulseevaluationsystems 147
Safetymonitoring Safetylightcurtains 153
Positiondetectionofrotarytable Inductivesensors 77
11 Temporary coil store
Occupationofstoragelocation Photoelectricsensorsforgeneralapplications 117
Positioncheckofpositioningcarriage Inductivesensors 77
Hydraulicsystempressuredetection Pressuresensors 157
Temperaturemeasurement Temperaturesensors 195
12 Packaging machine
Centringofcoils Inductivesensors 77
Detectionofmaterialontheelectromagnet Inductivesensors 77
Trackingofmaterial Photoelectricsensorsforgeneralapplications 117
Safetymonitoring Safetylightcurtains 153
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Reliable sensors increase plant uptime
Inthecoldrollingmillsheetsareusuallysuppliedascoilsandthenreducedtotherequestedthicknessbyrollingthematerial.Thestartingmaterial,usuallyhot-rolledwidestrip,isfirstdescaledandthenthecross-sectionisreducedbytherollingpro-cess.Whenthesheethasachieveditsfinalthickness,itiscuttotherequestedwidthandthenpackedanddispatched.Marketsare,amongothers,theautomotiveindustry/suppliers,pipemanufacturersandtheelectricalwhitegoods.
Thedemandonreliabilityandmachineuptimeisextremelyhighinusuallyveryroughenvironmentalconditions(aggressivechemicalsinpicklinglines,shocksandvibrationsinrollingandshearinglines).Reliableandrobustsensorsfromifmmeet
thesehighdemandseffectively,securingsustainedsuccess.
Cold rolling mill
50Product selectors and further information can be found at: www.ifm.com
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Suction in the pickling line – fan monitoring
Speed detection on fans
ThecompactDIspeedmonitordetectspulsesonthefandriveshaft.
f=flush/nf=nonflush
Suction in the pickling line – bearing monitoring
Monitoring of shaft bearings
ThecompactVKVvibrationsensormonitorsthevibrationonthebearingofadriveshaft.Toohighavibrationcanbedetectedearly,avoidingmachinedamage.
Cold rolling mill
51
Compact speed monitor for pulse detection · further products from page 145
Type Dimensions
[mm]
Sensingrange
[mm]
Electricaldesign
Ub
[V]
Settingrange
[puls. / min.]
Start-updelay
[s]
Orderno.
M30/L=82 10f DCPNP 10...36DC 5...300 15 DI5009
Vibration sensors for bearing monitoring in drives · further products from page 237
Type Description Orderno.
Vibrationmonitor·ConnectionviaM12connector·VibrationmonitortoDINISO10816·MeasuringrangeRMS:0...25mm/s·Switchingoutputs:normallyclosedandanalogue4...20mA·Housingmaterials:PBT/PC/FPM/stainlesssteel316L/1.4404
VKV021
http://www.ifm.com/products/s/ds/DI5009.htmhttp://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/DI5009.htm
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Vibration monitoring on the roller drive
Condition monitoring of drives
VSAseriessensorsrecordthevibrationlevelsofthedrives,enablingcondition-orientedmaintenance.
Drive monitoring in a rolling installation
Evaluation of the drive monitoringon the roller drive
ThevibrationdataprovidedbytheVSAsensorsisautomaticallyevaluatedintheVSEdiagnosticelectronics.Thecurrentequipmentconditioncanbetransferreddirectlytohigher-levelsystems.
Cold rolling mill
52Product selectors and further information can be found at: www.ifm.com
Vibration monitoring systems · further products from page 237
Type Description Orderno.
Accelerometer·forconnectiontoexternaldiagnosticelectronicstypeVSE·Connector·housing:stainlesssteel316L/1.4404 VSA001
Vibration monitoring systems · further products from page 237
Type Description Orderno.
DiagnosticselectronicsforvibrationsensorstypeVSA/VSP·4sensorinputs0...10mAorIEPE·TCP/IPEthernetinterface·Frequency-selectivemachinemonitoringofupto4measuringpoints·Integratedhistorymemorywithreal-timeclock·
Counterfunction·Combiconconnection·PAVSE100
Speed monitor for drive monitoring · further products from page 147
Type Ub
[V]
In-puts
Inputfunction
Settingrange
[puls. / min.]
Settingrange
[Hz]
Out-puts
analogue
Out-puts
relays
Out-puts
transist.
Orderno.
110...240AC(50...60Hz)/ 27DC(typ.24DC)
2 PNP/NPN/Namur 1...60000 0.1...1000 – 2 2 DD2505
http://www.ifm.com/products/s/ds/VSA001.htmhttp://www.ifm.com/products/s/ds/VSE100.htmhttp://www.ifm.com/products/s/ds/DD2505.htmhttp://www.ifm.com/products/s/ds/DD2505.htmhttp://www.ifm.com/products/s/ds/VSE100.htmhttp://www.ifm.com/products/s/ds/VSA001.htm
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Monitoring of a hydraulic power pack in roller replacement cars
Pressure and temperature monitor-ing in hydraulic power packs
PNandTNtypesensorsdetectthepressureandtemperatureofthehydraulicoil.
Filter monitoring in a hydraulic system
Detection of filter blockage
Pressuresensorsmonitorthestatusofanoilfilterinahydraulicpowerpack.Ifthefilterisblocked,asignalissenttothecontroller.
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53
Pressure sensors · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
G¼male/M5female Displayunit 0...25 150 350 18...30 PN7593
Temperature sensors · further products from page 195
Type Measuringrange
[°C / °F]
Processconnection
Installationlength
[mm]
Ub
[V]
Dynamic responseT05 / T09
[s]
Orderno.
-40...150/-40...302 M18x1.5 45 18...32 1/3 TN7531
Pressure sensors · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
G¼A – 0...25 60 600 8.5...36 PT3553
http://www.ifm.com/products/s/ds/PN7593.htmhttp://www.ifm.com/products/s/ds/TN7531.htmhttp://www.ifm.com/products/s/ds/PT3553.htmhttp://www.ifm.com/products/s/ds/PT3553.htmhttp://www.ifm.com/products/s/ds/TN7531.htmhttp://www.ifm.com/products/s/ds/PN7593.htm
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Positioning of the roller replacement car
End position monitoringon the roller replacement car
Foranexactpositioningoftherailsonwhichtheworkingrollersarepushedintotherollerstandtheendpositionsofthetooltablearemonitoredusinganinductivesensor.
f=flush/nf=nonflush
End position monitoring on the upender
Positioning the upender using
inductive sensorsForfeedingtheannealingfurnacesthecoilsaretiltedby90°.Thisisdoneusinganupender.Itiscontrolledbyacoolant-resistantsensor.
f=flush/nf=nonflush
Cold rolling mill
54
Inductive sensors for tool table positioning · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
Ø34/L=98 20nf PBT 10...36 IP65 350 250 IB5063
Inductive sensors for positioning the upender · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
M12/L=45 4f Brass 10...30 IP68 700 100 IFC200
Connectors · further products from page 247
Type Description Orderno.
Socket·angled·Freefromsilicone·Freefromhalogen·Gold-platedcontacts·Forweldingapplications·M12connector·5m·Housingmaterials:housing:TPUblacktransparent/sealing:FKM
EVW008
http://www.ifm.com/products/s/ds/IB5063.htmhttp://www.ifm.com/products/s/ds/IFC200.htmhttp://www.ifm.com/products/s/ds/EVW008.htmhttp://www.ifm.com/products/s/ds/EVW008.htmhttp://www.ifm.com/products/s/ds/IFC200.htmhttp://www.ifm.com/products/s/ds/IB5063.htm
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Monitoring of the cooling water for annealing furnaces
Flow rate measurement during thecooling process of the annealingfurnaces
Toensuretheoperationalreliabilityofannealingfurnacesitisnecessarytocoolcertainequipmentparts(e.g.thebase).Theminimumquantityofcoolingwaterismonitoredusingaflowsensor.
Protective gas supply for an annealing furnace
Monitoring industrial gasesin an annealing furnace
Annealingfurnacesoperateinaprotec-tivegasatmosphere.Usingpressuresensorsthepressureofindustrialgasesismonitored.
Product selectors and further information can be found at: www.ifm.com
Cold rolling mill
55
Flow sensors for monitoring cooling circuits · further products from page 175
Type Setting rangeliquids / gases
[cm/s]
Materialsensor tip
Mediumtemperature
[°C]
Pressurerating
[bar]
Responsetime
[s]
Ub
[V]
Orderno.
3...300/200...3000 stainlesssteel316L/1.4404 -25...80 30 1...10 19...36 SI5000
Pressure sensors for gas monitoring · further products from page 157
Type Processconnection
Display
LED
Measuringrange
[bar]
Poverload
max. [bar]
Pbursting
min. [bar]
UbDC
[V]
Orderno.
G½ Displayunit -1...10 50 150 18...32 PG2454
http://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/PG2454.htmhttp://www.ifm.com/products/s/ds/PG2454.htmhttp://www.ifm.com/products/s/ds/SI5000.htm
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Control of the gas supply for an annealing furnace
Controlling the industrial gasesfor an annealing furnace
Thesupplyoftheannealingfurnacewithprotectivegasfortheprotectivecoversorwithnaturalgasfortheburnersiscontrolledusingvalveactuators.Thesearemonitoredbymeansofinductivesensors.
f=flush/nf=nonflush
Detection of equipment parts of an annealing furnace
Distinction of various equipmentparts
Onthebaseofanannealingfurnaceeitherthefurnaceoracoolingcoverisinoperation.Dependingonthecover
usedthebaseissuppliedwithcoolingwaterorgas.Fordifferentiationinduc-tivesensorsareused.
f=flush/nf=nonflush
Cold rolling mill
56
Inductive dual sensors for position feedback on pneumatic valve actuators · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection fAC / DC
[Hz]
IloadAC / DC
[mA]
Orderno.
40x26x26 4nf PBT 10...36 IP67 1300 250 IN5225
Accessories · further products from page 255
Type Description Orderno.
Targetpuck·Ø102mm·Housingmaterials:Targetpuck:PA6/screws:V2A E17328
Inductive sensors for equipment control · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
M30/L=50 15f Brass 10...36 IP67 100 100 IIS204
http://www.ifm.com/products/s/ds/IN5225.htmhttp://www.ifm.com/products/s/ds/E17328.htmhttp://www.ifm.com/products/s/ds/IIS204.htmhttp://www.ifm.com/products/s/ds/IIS204.htmhttp://www.ifm.com/products/s/ds/E17328.htmhttp://www.ifm.com/products/s/ds/IN5225.htm
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Positioning of the transfer table
Position detectionof the transfer table
Introducingastripofthecoilintoarollinginstallationisdoneautomatically.Bymeansoftransfertablesthestripispositionedcorrectly.Cylindersensorsmonitorthepositionofthetables.
Locking of the rollers
Securing the rollersduring the rolling process
Beforesheetsarerolleditmustbeensuredthattherollersarecorrectlypositionedandmechanicallylocked.Thisismonitoredusinginductivesensors.
f=flush/nf=nonflush
Product selectors and further information can be found at: www.ifm.com
Cold rolling mill
57
Cylinder sensors for monitoring hydraulic and pneumatic cylinders · further products from page 113
Type Dimensions
[mm]
Material Ub
[V]
f
[Hz]
Protection Iload
[mA]
Ta
[°C]
Orderno.
25x5x6.5 PA(polyamide) 10...30 10000 IP65/IP67 100 -25...85 MK5100
Accessories · further products from page 255
Type Description Orderno.
Adapterfortierod/integratedprofilecylinders·fortypesMKT(T-slotcylindersensors)·Clampingrange9...15mm·Housingmaterials:aluminium/screw:stainlesssteel
E11799
Inductive sensors for monitoring the locking of rollers · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
M18/L=46 8f Brass 10...30 IP67 300 100 IGS200
http://www.ifm.com/products/s/ds/MK5100.htmhttp://www.ifm.com/products/s/ds/E11799.htmhttp://www.ifm.com/products/s/ds/IGS200.htmhttp://www.ifm.com/products/s/ds/IGS200.htmhttp://www.ifm.com/products/s/ds/E11799.htmhttp://www.ifm.com/products/s/ds/MK5100.htm
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Monitoring of high-speed doors
Door monitoring
Category4andSIL3fail-safeinductivesensorsdirectlydetecttheendstopofthehigh-speeddoorwithoutcontactandwithoutrequiringaspecialcounterpiece.
f=flush/nf=nonflush
Safety during equipment operation
Protection of hazardous areas
against unwanted accessWhilearollinginstallationisinoperationsomehazardousareas,e.g.areaswithrotatingequipmentparts,mustnotbeaccessed.Thisisavoidedbyprotectivescreensanddoorswitcheswithguardlocking.
Cold rolling mill
58Product selectors and further information can be found at: www.ifm.com
Fail-safe inductive sensors · further products from page 151
Type Length
[mm]
Enablezone
[mm]
Housingmaterial
UbDC
[V]
Protection Response time in caseof a safety request /
enable time[ms]
Orderno.
66 10...15nf PPE 24 IP65/IP67 ≤50/≤200 GM701S
Door switch with guard locking · further products from page 229
Type Description Orderno.
Safetyswitchwithguardlocking·Normallyclosedprinciple·Rotatableactuatingheadmadeofmetal·Mechanicalreleaseonthefront·SupplyviaAS-i/solenoidsupplyext.from24VDC·M12connector·Housingmaterials:thermoplasticreinforcedglass-fibre
AC901S
Accessories · further products from page 255
Type Description Orderno.
ActuatorSstandardstraight·Withrubberbush,overtravel5mm·Suitableforamaximumpullforceof2500NforthedoorswitchesAC901S-AC904S
E7903S
http://www.ifm.com/products/s/ds/GM701S.htmhttp://www.ifm.com/products/s/ds/AC901S.htmhttp://www.ifm.com/products/s/ds/E7903S.htmhttp://www.ifm.com/products/s/ds/E7903S.htmhttp://www.ifm.com/products/s/ds/AC901S.htmhttp://www.ifm.com/products/s/ds/GM701S.htm
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Positioning of the shear stand
Position monitoring on the rotaryplate of the shear stands
Bymeansofarotaryplatetwoshearstandsareexchanged.Toavoidrotationoftheplateifashearstandisnotcorrectlypositionedaninductivesensordetectsthestandposition.
f=flush/nf=nonflush
Loop pit
Sag control with PMD time of flight
sensorsTheO1DPMDsensorsmonitorthecorrectrunningofthesteelstripandcoilunwinding.Onceadefinedcircumferencehasbeenreached,thecoilchangeoverstartsautomatically.
Cold rolling mill
59
Inductive sensors for positioning equipment parts · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
Ø34/L=98 20nf PBT 10...36 IP65 350 250 IB5063
PMD distance sensors with time of flight measurement · further products from page 131
Type Operating principle Range Samplingrate
[Hz]
Spot Ø atmax.range[mm]
Ub
[V]
Orderno.
Photoelectricdistancesensor 0.2...10m 1...50
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Monitoring of belt centring control
Travel speed limitationof the positioning cylinder
Coilsmustmovestraightintotheinstallations.Toensurethisthewholecoilerishydraulicallymovedtransverselytothedirectionofmovement.Aflowsensormonitorsthelimitationofthetravelspeed.
Cutting straightened sheets to length
Straightened strip is cut to lengthas needed
Afterprocessingthesheetsblanksarecuttothedimensionsasrequestedbycustomers.Encodersensurethatthelengthsarepreciselymeasured.
Cold rolling mill
60Product selectors and further information can be found at: www.ifm.com
Flow sensors · further products from page 175
Type Setting rangeliquids / gases
[cm/s]
Materialsensor tip
Mediumtemperature
[°C]
Pressurerating
[bar]
Responsetime
[s]
Ub
[V]
Orderno.
3...300/200...3000 3...100/200...800 -25...80 300 1...2/1...10 18...36 SI5010
Multiturn encoder for linear measurement · further products from page 143
Type Resolution Ub
[V]
f
[kHz]
Iload
[mA]
Shaft
[mm]
Ambienttemperature
[°C]
Cableentry
Orderno.
4096 4.5...30 – – 6 -40...85 axial RM8001
http://www.ifm.com/products/s/ds/SI5010.htmhttp://www.ifm.com/products/s/ds/RM8001.htmhttp://www.ifm.com/products/s/ds/RM8001.htmhttp://www.ifm.com/products/s/ds/SI5010.htm
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Monitoring a roller conveyor for occupied sections
Automation of the conveyors
Therollerconveyorsaresplitupintoindividualsections.Toensurethatnocoilismovedintoasectionwhichisalreadyoccupiedphotoelectricsensorswithpolarisationfilterdetectthematerialontheconveyor.
Coil transport
Coil transport on roller conveyors
TheO5S(transmitter)/O5E(receiver)through-beamsensorsdetectthecoilsontherollerconveyors.Thisensuresacorrecttransporttothepackaginglines.
Cold rolling mill
61
Photoelectric sensors for conveyor control · further products from page 117
Type Operating principle Range Typeof light
Spot Ø atmax.range[mm]
OutputH = light-onD = dark-on
Orderno.
Polarisationfilter 0.075...10m Red 250 H/DPNP O5P500
Photoelectric sensors for determining position · further products from page 117
Type Operating principle Range Typeof light
Spot Ø atmax.range[mm]
OutputH = light-onD = dark-on
Orderno.
Transmitter 25m Red 625 – O5S500
Receiver 25m Red – H/DPNP O5E500
Safety light curtains for access prevention · further products from page 153
Type Sensorlength
[mm]
Resolution /detection capacity
[mm]
Protected areaheight
[mm]
Protected areawidth
[m]
Responsetime
[ms]
Ub
[V]
Orderno.
813 90 760 0...4/3...12 4.5 24 OY105S
http://www.ifm.com/products/s/ds/O5P500.htmhttp://www.ifm.com/products/s/ds/O5S500.htmhttp://www.ifm.com/products/s/ds/O5E500.htmhttp://www.ifm.com/products/s/ds/OY105S.htmhttp://www.ifm.com/products/s/ds/OY105S.htmhttp://www.ifm.com/products/s/ds/O5E500.htmhttp://www.ifm.com/products/s/ds/O5S500.htmhttp://www.ifm.com/products/s/ds/O5P500.htm
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Temporary coil store – packaging line
Temporary store for coils from theshears to the packaging line
Ifitisnotpossibletodirectlytransportthecutstripfromtheshearstothepackagingline,itisstoredtemporarily.TheOGdiffusereflectionsensorpreciselydetectswhetherthestoreisoccupied.
Temporary coil store – transport cars
Transport car positioning
Coilsaretransportedfromthetempo-rarystoretotheupendersofthepackaginglines.Forexactpositioninginductivesensorswithalongsensingrangeareused.
f=flush/nf=nonflush
Cold rolling mill
62Product selectors and further information can be found at: www.ifm.com
Photoelectric sensors for monitoring storage locations · further products from page 117
Type Operating principle Range Typeof light
Spot Ø atmax.range[mm]
OutputH = light-onD = dark-on
Orderno.
Backgroundsuppression 15...300mm Red 25 H/DPNP OGH500
Inductive sensors for determining position · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
Ø34/L=98 20nf PBT 10...55 IP65 300 300 IB5124
http://www.ifm.com/products/s/ds/OGH500.htmhttp://www.ifm.com/products/s/ds/IB5124.htmhttp://www.ifm.com/products/s/ds/IB5124.htmhttp://www.ifm.com/products/s/ds/OGH500.htm
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Coil centring in the packaging line
Centring of coils before packingthem on pallets
Ifcoilsaredispatchedonpallets,theymustbepositionedinthecentre.Centringisdonebeforeliftingthemfromtherollerconveyorontothepallet.Aninductivesensorisusedtodetectthematerial.
f=flush/nf=nonflush
Detection of material under an electromagnet
Control of the electromagnet
Thecentredcoilsareliftedontothepalletsusinganelectromagnet.Theplungermovedbythecoilisdetectedusinganinductivesensor.Thisensures
thatmaterialisundertheelectromagnet.
f=flush/nf=nonflush
Cold rolling mill
63
Inductive sensors for detecting the material · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
40x40x54 20f PA(polyamide) 10...36 IP67 100 200 IM5115
Connectors · further products from page 247
Type Description Orderno.
Socket·angled·Freefromsilicone·Gold-platedcontacts·M12connector·5m·Housingmaterials:housing:PVCorange/sealing:EPDM
EVT004
Inductive sensor for electromagnet monitoring · further products from page 77
Type Dimensions
[mm]
Sensingrange
[mm]
Material Ub
[V]
Protection f
[Hz]
Iload
[mA]
Orderno.
Ø34/L=82 20nf PBT 10...36 IP67 60 250 IB5096
http://www.ifm.com/products/s/ds/IM5115.htmhttp://www.ifm.com/products/s/ds/EVT004.htmhttp://www.ifm.com/products/s/ds/IB5096.htmhttp://www.ifm.com/products/s/ds/IB5096.htmhttp://www.ifm.com/products/s/ds/EVT004.htmhttp://www.ifm.com/products/s/ds/IM5115.htm
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List of articles
64Product selectors and further information can be found at: www.ifm.com
Orderno.
Approvals Cataloguepage
AC003S CE,CUL 229
AC004S CE,CUL 229
AC007S CE,CUL 231
AC009S CE,CRUUS 231
AC010S CE,CUL 231
AC030S CE,CUL 231
AC032S CE,CUL 229
AC041S CE,CUL 229
AC1154 CE 221,223
AC1250 CE,CRUUS 217
AC1253 CE,CRUUS,CUL 219
AC1254 CE,CRUUS,CUL 219
AC1256 CE,CRUUS,CUL 219
AC1257 CE,CUL 219
AC1258 CE,CRUUS,CUL 219
AC1375 CE,CUL 217
AC1376 CE,CUL 217
AC1401 CE,CUL,PI 217
AC1402 CE,CUL,PI 217
AC1411 CE,CUL,PI 217
AC1412 CE,CUL,PI 217
AC1421 CE,CUL 217
AC1422 CE,CUL 217
AC2216 CE,CUL 221
AC2217 CE,CUL 221
AC2225 CE 221AC2250 CE,CRUUS 221
AC2251 CE,CRUUS 221
AC2256 CE,CRUUS 221
AC2257 CE,CRUUS 221
AC2258 CE,CRUUS 221
AC2259 CE,CRUUS 221
AC2264 CE,CRUUS 221
AC2267 CE,CRUUS 221
AC2410 CE,CUL 223
AC2411 CE,CUL 223
AC2412 CE,CUL 223
AC2417 CE,CUL 223
AC2457 CE,CUL 223
AC2459 CE,CUL 223
AC2516 CE,CUL 225
AC2517 CE,CUL 225
AC2518 CE,CUL 225
AC2519 CE,CUL 225
AC2520 CE 225
AC2750 CE,CRUUS 235
AC2751 CE,CRUUS 235
AC2752 CE,CRUUS 235
AC2753 CE,CRUUS 235
AC5000 CUL 225
Orderno.
Approvals Cataloguepage
AC5003 CUL 225,231
AC5010 CUL 225
AC5011 CUL 225
AC5031 225
AC505S CE,CUL 231
AC506S CE,CUL 231
AC5200 CE,CUL 227
AC5204 CE,CUL 227
AC5208 CE,CUL 227
AC5214 CE,CUL 227
AC5215 CE,CUL 227
AC5222 CE,CUL 227
AC5225 CE,CUL 227
AC5228 CE,CUL 227
AC5235 CE,CUL 227
AC5246 CE,CUL 227
AC5270 CE,CUL 227
AC901S CE,CUL 233
AC902S CE,CUL 233
AC903S CE,CUL 233
AC904S CE,CUL 233
DD0001 CE 147
DD0116 CE,CUL 147
DD2503 CE,CUL 147
DD2505 CE,CUL 147
DD2603 CE,CUL 147DD2605 CE,CUL 147
DI0001 CE 145
DI0002 CE 145
DI5001 CE 145
DI5003 CE 145
DI5004 CE 145
DI5007 CE 145
DI5009 CE 145
DI6001 CE,CUL 145
DN1030 CE,CRUUS,CUL 263
DN1031 CE,CRUUS,CUL 263
DN4011 CE,CRUUS,CUL 263
DN4012 CE,CRUUS,CUL 263
DN4013 CE,CRUUS,CUL 263
DN4014 CE,CRUUS,CUL 263
DN4032 CE,CRUUS,CUL 263
DN4033 CE,CRUUS,CUL 263
DN4034 CE,CRUUS,CUL 263
E10015 255
E10016 255
E10017 195,205
E10076 255
E10077 141,195
E10136 252
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