automation technology for the steel industry catalogue 2015/2016

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       w   w   w

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    Automation Technologyfor the Steel Industry

    Catalogue 2015/2016 

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    Modern production linesin steelmaking ensure economic success

    Thesteelindustryisamongthelargestandbest-establishedeconomicsectorsworldwide.Ithasalwaysbeenanimportantdrivingforceoftheeconomy.Itsproductsareindispensableforotherindustriessuchasautomotiveandconstruction.Quality,reliabilityandeconomicefficiencyintheproductionofsteelproductscanonlybeensuredbymeansofautomatedmanufacturingfacilities.Acentralobjectiveofifmistoincreasereliabilityandoperationalavailabilityofproductionlines.Inadditiontotheprovensensortechnology,newareasofapplicationsuchascondition-basedmaintenanceormonitoringofconsumablesinplantsareconstantlyopenedup.Inthefuture,too,ifmwillremainareliableand

    innovativepartnerforthesteelindustry.ifm–closetoyou

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    ifm – the company  4 - 5 

    General information 6 - 7 

    Standards and approvals 8 - 9

    Steelworks 10 - 27  

    Hot rolling mill   28 - 45 

    Cold rolling mill  46 - 63

    List of articles 64 - 72

    ifm products 74 - 263

    ifm – worldwide addresses  264 - 266 

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    The company in your vicinity.

    State-of-the-art communication.

    Withtherightaddress–www.ifm.com–onlyamouseclickseparatesyoufromtheworld of automation technology. See the power of our products in interactiverepresentations.Gainanimpressionwith3-dimensionalviewsofourunits.Down-loadCADdrawingsfor direct integration inyourapplications.Ororder online inifm'se-shop–fast,convenientandreliable.

    We are there for you.

    Close contact with our customers is part of our success. Therefore we haveconsistentlydevelopedoursalesnetworkrightfromthestart.Todaytheifmgroupofcompaniesisrepresentedinmorethan70countries–closetoyou!Withapplicationadviceandserviceattheheartofouroperation.Fortheintroductionofnewpro-ductsandtechnologieswesupportyouwithworkshopsandseminarsinourtrainingcentresorinyourplant.

    Security by success.

    Since its foundation in 1969 ifm has constantly grown, now having more than5200employeesworldwide,andachievedaturnoverofmorethanEUR663millionin2014. This success givesyou the securityofhaving a reliablepartner for theimplementationofyourautomationprojects.Comprehensiveserviceandawarrantyof5yearsonstandardunitsarejusttwoexamplesofthisreliability.

      s  a   l  e  s   d  e  v  e   l  o  p  m  e  n   t   i  n  m   i   l   l   i  o  n   E   U   R

    02000 2010 2020199019801970

    100

    200

    300

    400

    500

    600

    700Turnover development  since 1970.

    ifm – the company 

    4

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    branch office

    trade partner 

    ifm – the company 

    Not only components.

    ifmstandsforalargerangeofdifferentsensorsandsystemsforautomation.Ourrangeofofmorethan7,800articlesguaranteesflexibilityandcompatibility.Sothereisalwaysareliablesolutionforyourautomationprojects–fromtheindividualsensorwithpracticalaccessoriestothecompletesystem.

    Availability guaranteed.

    Yourdeadlinesmattertous.Thatiswhyweareconstantlyoptimisingourproductionprocessesinordertobeabletoquicklyandflexiblyproducelargequantitiesataconstantlyhighquality–andtocontinuetoshortendeliverytimes.Yourorderisdispatchedviaourcentralisedlogisticscentrereliablyandontime.

    Quality as part of our philosophy.Thequalitystandardofourproductsisanintegralpartofourcompanyphilosophy.And weguarantee it! Sowe provideyou, the users, withamaximumdegree ofsecurity:Bymeansofourownproductiontechnology,ifmfilmtechnology,aswellasby means of extensive quality assurance measures such as 100 % final testing.Byqualityweunderstand,forexample,ecologicallyconsciousproduction–MadeinGermany!

     y ea r s

       W A  R

     RAN T  Y  

    o  n   

    i  f  m 

     p r o d   u

       c     t    s

    The development of innovative products is oneof our core competences.From high-quality standard  solutions to products specially tailored to therequirements of theindividual industries – from mobile machinesto the food industry.

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    www.ifm.comInformation around the clock andaround the globe in 23 languages on the internet.

    • Information

    -productinnovations-companynews-exhibitioninfo-locations-jobs

    • Documentation

    -datasheets-operatinginstructions-manuals-approvals-CADdata

    • Communication*

    -requestfordocuments-recallservice-liveadvice-newsletter

    • Selection

    -interactiveproductselectionaids-configurationtools-datasheetdirect

    • Animation

    -virtualproductanimations-flashmovies(videosequences)

    • Application

    -applications-productrecommendations-calculationaids

    • Transaction*

    -e-shopprocessing-e-procurementcatalogues

    *Someofferedinformationisavailablecountry-specific

    General information

    Product selectors and further information can be found at: www.ifm.com6

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    General information

    Convenient order processingvia the e-shop** on the internet.

    Secured authentication

    Customer-related priceindication

    Real time availability check

    Personal product favourites

    Online parcel tracking

    Individual order history

    Convenient quick input form

    Simple order processing

    Management of shippingaddresses

    Confirmations by e-mail

    ifm application database

    ifm’sautomationtechnologyisusedtoforapplicationsinmanydifferenttypesofplantinalmostallindustries.Learnhowifmcanimproveyourproduction.

    Applicationexamplescanbefoundonourwebsiteat:www.ifm.com/gb/applications

    **Alreadyavailableinmanycountries.

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    3A 3ASanitaryStandards,Inc.(3-ASSI)isanindependent,not-for-profitcorporationdedicatedtoadvancinghygienicequipmentdesignforthefood,beverage,andpharmaceuticalindustries.

    AS-i Actuator-SensorInterface.Bussystemforthefirstbinaryfieldlevel.

    ATEX AtmosphèreExplosible.ATEXcomprisesthedirectivesoftheEuropeanUnioninthefieldofexplosionprotection.Ontheonehandthereisthe94/9/ECATEXproductdirectiveandontheotherhandthe1999/92/ECATEXoperationdirective.

    CCC CCC(ChinaCompulsoryCertification)isacompulsoryChinesecertificationfor

    certainproductsputonthemarketinChina.WhichproductsareconcernedisspecifiedinacataloguecreatedbytheChineseauthorities.

    cCSAus TestingofaproductbyCSAaccordingtothesafetystandardsapplicableinCanadaandtheUSA.

    CE ConformitéEuropéenne.ByaffixingtheCEmarkingtoaproduct,themanufacturerdeclaresthatitmeetsEUsafety,healthandenvironmentalrequirements.

    cRUus TestingofcomponentsbyULaccordingtothesafetystandardsapplicableinCanadaandtheUSA.Componentscanbeusedwhenthe“conditionofacceptability”iscompliedwithforthefinalproduct.

    CSA CanadianStandardsAssociation.Anon-governmentalCanadianorganisationthatsetsstandardsandtestsandcertifiesproductsfortheirreliability.Bynowitisactiveworldwide.

    cULus TestingofcomponentsbyULaccordingtothesafetystandardsapplicableinCanadaandtheUSA.

    DIBt (WHG) DeutschesInstitutfürBautechnik(FederalWaterAct).TheFederalWaterAct(WHG)istheessentialpartoftheGermanlawrelatingtowater.Itcontainsprovisionsfortheprotectionanduseofsurfacewaterandgroundwaterandalsoregulationsabouttheexpansionofwaters,waterplanningandfloodprotection.

    Standards and approvals

    Product selectors and further information can be found at: www.ifm.com8

    Product selectors and further information can be found at: www.ifm.com

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    DKD TheDeutscherKalibrierdienst(DKD)isanassociationofcalibrationlaboratoriesofindustrialfirms,researchinstitutes,technicalauthorities,inspectionandtestinginstitutes.TheDKDcalibrationcertificatesprovetraceabilitytonationalstandardsasrequiredinISO9000andISO/IEC17025.Theyalsoserveasametrologicalbasisforthecontrolofmeasurementandtestequipmentwithintheframeworkofquality

    management.

    e1 ApprovalbytheKraftfahrt-Bundesamt(GermanFederalMotorTransportAuthority).Thee1typeapprovalbytheGermanFederalMotorTransportAuthoritycertifiesthattheunitscomplywiththeautomotivestandards.Unitswiththismarkingareallowedtobemountedonvehicleswithoutexpiryoftheiroperatingpermit.

    EG 1935/2004 TheRegulationEC1935/2004hasbeentakenintoaccountforprocesssensorsfromifmwhichareintendedforuseincontactwithfood.Youcanobtainalistofthecorrespondingproductsanddetailedinformationonrequest.

    EHEDG EuropeanHygienicEngineering&DesignGroup.Europeansupervisoryauthorityforfoodanddrugs.Thisauthoritygrantsapprovalsforproductsandmaterialsusedinthefoodandpharmaceuticalindustries.

    FDA FoodandDrugAdministration.US-Americansupervisoryauthorityforfoodanddrugs.Thisauthoritygrantsapprovalsforproductsandmaterialsusedinthefoodandpharmaceuticalindustries.

    FM FactoryMutualResearch.AUS-basedinsurancecompanythatspecializesinlosspreventionservicesinthepropertyinsurancemarketsector.Theyprovidematerialresearch,materialtestingandcertificationsinthefieldoffireandexplosionpro-tection.

    PROFIBUS ProcessFieldBus.Fieldbussystemforimportantdataquantities.ItisavailableinseveralversionssuchasProfibusFMS,DPorPA.ProfibusDPcanbeusedoverlongerdistances,e.g.asfieldbusforAS-i.

    TÜV TechnischerÜberwachungsVerein(technicalinspectionassociation).TheGerman

    TÜVisaprivate-sectorbodycarryingouttechnicalsafetyteststhatarestipulatedbygovernmentlawsorinstructions.

    UL UnderwritersLaboratories.AnorganisationfoundedintheUSAfortestingandcertifyingproductsandtheirsafety.

    Standards and approvals

    9

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    Steelworks

    10Product selectors and further information can be found at: www.ifm.com

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    Steelworks

    11

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    Steelworks

    12Product selectors and further information can be found at: www.ifm.com

    Machine Application Product group Frompage

    1 Coke plant

    Positiondetectionofafurnacedoor Cylindersensors 113

    Positiondetectionofafillingmachine Inductivesensors 77

    Monitoringofconveyors Pulseevaluationsystems 147

    2 Hydraulic power pack of a pusher

    Pressuremonitoringinhydraulicpowerpacks Pressuresensors 157

    Levelmonitoringinhydraulicpowerpacks Levelsensors 187

    Temperaturemeasurementinhydraulicpowerpacks Temperaturesensors 195

    Vibrationmonitoring Vibrationmonitoringsystems 237

    3 Sintering plant

    Gassupply Pressuresensors 157

    Trackingofmaterial Temperaturesensors 195

    Hatchmonitoringatsilos Inductivesensors 77

    Pressuremonitoringattheairinlet Pressuresensors 157

    4 Conveying systems

    Decentralisedspeedmonitoring Pulseevaluationsystems 147

    Safetyswitches inAS-i SafetyatWork AS-InterfaceSafetyatWork 229

    IntegrationofmechanicalswitchesintoAS-isystems

    AS-InterfaceSafetyatWork 229

    5 Cooling water supply at a blast furnace

    Pumpmonitoring Pressuresensors 157

    Monitoringofthecoolingcircuits Flowsensors/flowmeters 175

    Waterpressuremonitoring Pressuresensors 157

    Monitoringofcoolingwater Temperaturesensors 195

    6 Converter supply

    Pressuremonitoringinhydraulicpowerpacks Pressuresensors 157

    Temperaturemeasurementinhydraulicpowerpacks

    Temperaturesensors 195

    Levelmonitoringinhydraulicpowerpacks Levelsensors 187

    Vibrationmonitoring Vibrationmonitoringsystems 237

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    Steelworks

    13

    Machine Application Product group Frompage

    7 Material supply at a converter

    Slidemonitoringatsilos Cylindersensors 113

    Hatchmonitoringatsilos Inductivesensors 77

    Levelmonitoringatsilos Capacitivesensors 105

    8 Central compressed air supply

    Pressuremonitoringatacompressedairreservoir Pressuresensors 157

    Energyefficiencymeasurementofthecompressedair

    Flowsensors/flowmeters 175

    Monitoringatanairdryer Levelsensors 187

    Pressuremonitoringatthedistributor Pressuresensors 157

    9 Continuous casting plant

    Slagdetectionatashroudtubemanipulator Vibrationmonitoringsystems 237

    Monitoringofthecoolingcircuits Flowsensors/flowmeters 175

    Trackingofmaterial Temperaturesensors 195

    Vibrationmonitoring Vibrationmonitoringsystems 237

    10 Cooling at an electric arc furnace

    Volumetricflowmonitoringincoolingcircuits Flowsensors/flowmeters 175

    Temperaturemonitoringincoolingcircuits Temperaturesensors 195

    Pressuremeasurementonpumps Pressuresensors 157

    11 Flame cutters

    Positiondetection Inductivesensors 77

    Gaspressuremonitoring Pressuresensors 157

    Gassupply Inductivesensors 77

    Consumptionmeasurementoftechnicalgases Flowsensors/flowmeters 175

    12 Crane installations

    Collisionprotection Inductivesensors 77

    Reliableareasurveillance Inductivesensors 77

    Endpositionmonitoring Inductivesensors 77

    Bearingmonitoring Vibrationmonitoringsystems 237

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    Modern production plants in steelmakingensure economic success.

    Today’ssteelindustrywithitsmodernblastfurnacesforpigironproductionandthedifferentconvertermethodscanmakeproductswithaconsistentlyhighqualityatlowcost.Becausethereisahighdegreeofplantautomationthereliabilityofthecomponentsisacriticalfactorfortheeconomicefficiencyofthecompanies.Here,sensorsplayaspecialrole.Whereasinthepasttheywereonlyusedforprocesscon-troltheytodayprovideadditionalinformationabouttheplantcondition.Requiredmaintenanceandrepaircanbeplannedandpreparedprecisely.ifmsensorswithdiagnosticfunctionsareusedforcondition-basedmaintenanceandcontributetocostreduction.Sensorsfromifmhelpincreasethereliabilityanduptimeofthe

    installations.

    Steelworks

    14Product selectors and further information can be found at: www.ifm.com

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    Hydraulic power pack in coke machines

    Monitoring of the system pressurewith a multi-colour display

    Thankstothemulti-colourdisplayoftheelectronicpressuresensortheusercanquicklyandeasilyseewhetherthehydraulicpowerpackgeneratestherequiredpressure.

    Monitoring of power packs

    LKandTRseriessensorsdetectthelevelandthetemperatureinhydraulicpowerpacks.

    Steelworks

    15 

    Pressure sensors · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    G¼female Displayunit 0...25 150 350 18...30 PN7093

    LK level sensors · further products from page 187

    Type Probe length

    [mm]

    Activezone

    [mm]

    Inactivezone

    [mm]

    Ub

    [V]

    Mediumtemperature

    water[°C]

    Mediumtemperature

    oil[°C]

    Iload

    [mA]

    Orderno.

    472 390 53/30 18...300...35

    (LK1023+E43101:0...60)

    0...70 200 LK1023

    Evaluation units for temperature sensors · further products from page 195

    Type Measuringrange

    [°C]

    Processconnection

    Display

    LED

    Ub

    [V]

    Currentconsumption

    [mA]

    Iload

    [mA]

    Orderno.

    -40...300 G½male Displayunit 18...32 50 250 TR7432

    http://www.ifm.com/products/s/ds/PN7093.htmhttp://www.ifm.com/products/s/ds/LK1023.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/LK1023.htmhttp://www.ifm.com/products/s/ds/PN7093.htm

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    Oil cooler in a coke machine

    Fan monitoring on oil coolers

    Theoiliscooledtoadefinedvalue.TheVKVvibrationmonitortoDINISO10816detectsanydamagetotherotatingpartsinthefansystem.

    Degassing dampers of the coke oven batteries

    Position detectionof a degassing damper

    Duringthecokingprocesswhencokeisproducedfrombituminouscoalthedegassingdamperisalwaysinadefinedcondition.Magneticsensorsareusedfordampermonitoring.

    Steelworks

    16Product selectors and further information can be found at: www.ifm.com

    Vibration sensor for bearing monitoring · further products from page 237

    Type Description Orderno.

    Vibrationmonitor·ConnectionviaM12connector·VibrationmonitortoDINISO10816·MeasuringrangeRMS:0...25mm/s·Switchingoutputs:normallyclosedandanalogue4...20mA·Housingmaterials:PBT/PC/FPM/stainlesssteel316L/1.4404

    VKV021

    Magnetic sensors to determine the position on cylinders · further products from page 111

    Type Dimensions

    [mm]

    Sensing

    range

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Order

    no.

    M18/L=60 70 High-gradest.steel 10...30 IP65/IP67 5000 200 MGS204

    http://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/MGS204.htmhttp://www.ifm.com/products/s/ds/MGS204.htmhttp://www.ifm.com/products/s/ds/VKV021.htm

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    Gas supply in a sintering plant

    Gas supply in the sintering process

    Thesintermaterialisheatedduringthesinteringprocessandsuckedontoagrateusingnegativepressure.Toensureasteadyfeedofthetanksthegaspressureismonitoredusingelectronicpressuresensors.

    Decentralised monitoring of conveyors

    Protection of conveyor belts

    Thesafetyrelaydetectsviasensorswhethertheconveyorbeltiscentredandnoe-stopfunctionwastriggered.

    Steelworks

    17 

    Pressure sensors for gas monitoring · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    G¼female Displayunit -1...10 75 150 18...32 PN2024

    Evaluation relay for safety technology · further products from page 155

    Type Ub

    [V]

    In-puts

    Inputfunction

    Settingrange

    [puls. / min.]

    Settingrange

    [Hz]

    Out-puts

    analogue

    Out-puts

    relays

    Out-puts

    transist.

    Orderno.

    24DC 1 PNP –0.2/0.5/ 1.0/2.0

    – 2 1 DA101S

    24DC 1 PNP –0.2/0.5/ 1.0/2.0

    – 2 1 DA102S

    http://www.ifm.com/products/s/ds/PN2024.htmhttp://www.ifm.com/products/s/ds/DA101S.htmhttp://www.ifm.com/products/s/ds/DA102S.htmhttp://www.ifm.com/products/s/ds/DA102S.htmhttp://www.ifm.com/products/s/ds/DA101S.htmhttp://www.ifm.com/products/s/ds/PN2024.htm

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    Safety switches in AS-i Safety at Work

    Integration of safety switchesinto AS-i Safety at Work by meansof PCBs

    ThankstosafeAS-iPCBsconventionalropeswitchescanbeintegratedintoAS-iSafetynetworks.Thus,thefunctionalityoftheswitchescombineswiththeeasyinstallationofAS-i.

    Integration of mechanical switches into AS-i systems

    Integration of belt drift switchesinto AS-i networks using PCBs

    ThankstoAS-iPCBsbeltdriftswitchesonconveyorbeltscanbeintegratedintoAS-inetworks.Thus,thefunctionalityoftheswitchescombineswiththeeasyinstallationofAS-i.

    Steelworks

    18Product selectors and further information can be found at: www.ifm.com

    AS-i safety PCB · further products from page 229

    Type Inputs /outputs

    Description Orderno.

    2safeinputs/1unsafeLEDoutput AS-isafetyPCB·Complieswiththerequirements:·IEC61508:SIL3 E7015S

    AS-i PCB · further products from page 229

    Type Inputs /outputs

    Description Orderno.

    4inputs/4outputsActiveAS-imodule·AS-islavewithextendedaddressingmode·

    OnlyforoperationwithAS-imasterswiththeprofileM4·12x0.2m·housing:PCpotted

    AC2750

    http://www.ifm.com/products/s/ds/E7015S.htmhttp://www.ifm.com/products/s/ds/AC2750.htmhttp://www.ifm.com/products/s/ds/AC2750.htmhttp://www.ifm.com/products/s/ds/E7015S.htm

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    Pump monitoring at a blast furnace

    Pump protectionon heavy duty pumps

    Withregulatedheavydutypumpscavitationmayoccurifthepumpdutyistoohigh.Specialpressuresensorsdetectthecavitationanddown-regulatethepumpduty.

    Monitoring the cooling circuits at a blast furnace

    Safe operation in blast furnaces

    Blastfurnaceshaveseveralcoolingcircuits.Inordertoensureareliableoperationoftheblastfurnacesthesecoolingcircuitsaremonitoredusingelectronicflowsensors.

    Steelworks

    19

    Pressure sensors for monitoring the pump motor · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    Aseptoflex Displayunit -1...25 100 350 18...32 PIM093

    Flow sensors for monitoring cooling circuits · further products from page 175

    Type Setting rangeliquids / gases

    [cm/s]

    Materialsensor tip

    Mediumtemperature

    [°C]

    Pressurerating

    [bar]

    Responsetime

    [s]

    Ub

    [V]

    Orderno.

    3...300/200...3000 stainlesssteel316L/1.4404 -25...80 30 1...10 19...36 SI5000

    http://www.ifm.com/products/s/ds/PIM093.htmhttp://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/PIM093.htm

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    Hydraulic power packs in secondary metallurgy

    Hydraulic power packsin steelworks

    LKandTRseriessensorsdetectthelevelandthetemperatureinhydraulicpowerpacks.

    Hatch monitoring at silos

    Hatch control in steel production

    Insecondarymetallurgymetalssuchasnickel,cobaltormolybdenumareaddedtotheprimarysteel.Thismaterialcomesontotheconveyorbeltsthroughhatches.Inductivesensorsmonitorthesehatches.

    f=flush/nf=nonflush

    Steelworks

    20Product selectors and further information can be found at: www.ifm.com

    LK level sensors · further products from page 187

    Type Probe length

    [mm]

    Activezone

    [mm]

    Inactivezone

    [mm]

    Ub

    [V]

    Mediumtemperature

    water[°C]

    Mediumtemperature

    oil[°C]

    Iload

    [mA]

    Orderno.

    472 390 53/30 18...300...35

    (LK1023+E43101:0...60)

    0...70 200 LK1023

    Evaluation units for temperature sensors · further products from page 195

    Type Measuringrange

    [°C]

    Processconnection

    Display

    LED

    Ub

    [V]

    Currentconsumption

    [mA]

    Iload

    [mA]

    Orderno.

    -40...300 G½male Displayunit 18...32 50 250 TR7432

    Inductive sensors for position control · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    M18/L=46 8f Brass 10...30 IP67 300 100 IGS200

    http://www.ifm.com/products/s/ds/LK1023.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/IGS200.htmhttp://www.ifm.com/products/s/ds/IGS200.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/LK1023.htm

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    Level monitoring at silos

    Level detection at a silo

    Capacitivesensorsonthesilosdetectwhethersufficientmaterialisavailableforthemetallurgicalprocesses.

    f=flush/nf=nonflush

    Slide monitoring at silos

    Pneumatic slides

    Thesiloscanbecompletelyclosedusingpneumaticallyactuatedslides.Theslidesaremonitoredusingmagneticsensorsfromifm.

    f=flush/nf=nonflush

    Steelworks

    21

    Capacitive sensors for level detection · further products from page 105

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    M18/L=110 8nf PBT 10...36 IP65 50 250 KG5041

    Cylinder sensors for monitoring hydraulic and pneumatic cylinders · further products from page 111

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    25x5x6.5 f PA(polyamide) 10...30 IP65/IP67 10000 100 MK5101

    http://www.ifm.com/products/s/ds/KG5041.htmhttp://www.ifm.com/products/s/ds/MK5101.htmhttp://www.ifm.com/products/s/ds/MK5101.htmhttp://www.ifm.com/products/s/ds/KG5041.htm

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    Slag detection at a shroud tube manipulator

    Vibration analysisat a shroud tube manipulator

    Onlymoltensteelisallowedtoflowthroughtheshroudtubeintotheladle.Thankstovibrationanalysisattheshroudtubemanipulatoritcanbedetectedwhetherslaghasalreadyflownintothetubeofthemanipulator.

    Central compressed air supply

    Pressure monitoringat a pressure accumulator

    Inthecentralcompressedairmonitoringsystemcompressedairistemporarilystoredinatank.Electronicpressuresensorsmonitorthepressurewhichcanbereadouteasilythankstotheanaloguedisplay.

    Steelworks

    22Product selectors and further information can be found at: www.ifm.com

    Vibration monitoring systems · further products from page 237

    Type Description Orderno.

    Accelerometer·forconnectiontoexternaldiagnosticelectronicstypeVSE·Connector·housing:stainlesssteel316L/1.4404 VSA101

    Pressure sensors for monitoring the system pressure · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    G½ Displayunit -1...25 100 300 18...32 PG2453

    http://www.ifm.com/products/s/ds/VSA101.htmhttp://www.ifm.com/products/s/ds/PG2453.htmhttp://www.ifm.com/products/s/ds/PG2453.htmhttp://www.ifm.com/products/s/ds/VSA101.htm

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    Energy efficiency with compressed air

    Detection of compressed airin main supply lines

    Here,compressedairmetersfromifmdetectconsumptioninthepressuresystems.Leakagecanalsobedetected.

    Monitoring at an air dryerDry compressed airfor pneumatic consumers

    Humidityincompressedaircandamagepneumaticconsumersinthelongrun.Thereforecompressedairisdriedafterithasbeengenerated.ifm’shumiditysensorisusedtomonitortherelativehumidityofcompressedair.

    Steelworks

    23

    Compressed air meters for consumption measurement and leakage detection · further products from page 175

    Type Processconnection

    Setting range

    [Nm3/h]

    Pressure rating

    [bar]

    Response time

    [s]

    Ub

    [V]

    Orderno.

    R2(DN50) 5...700 16

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    Flow rate in cooling circuits at an electric arc furnace

    Monitoring of cooling circuits forflow rate at an electric arc furnace

    Electricfurnaceshavecoolingcircuitsintheouterwallsandinthelid.Inordertoensureareliableoperationoftheblastfurnacesthesecoolingcircuitsaremonitoredusingelectronicflowsensors.

    Temperature in cooling circuits at an electric arc furnace

    Monitoring of cooling circuitsfor temperature at an electricarc furnace

    Toensurecoolingoftheelectricfurnacethetemperatureofthewaterismoni-toredinthevariouscoolingcircuits.

    Steelworks

    24Product selectors and further information can be found at: www.ifm.com

    Flow sensors for monitoring cooling circuits · further products from page 175

    Type Setting rangeliquids / gases

    [cm/s]

    Materialsensor tip

    Mediumtemperature

    [°C]

    Pressurerating

    [bar]

    Responsetime

    [s]

    Ub

    [V]

    Orderno.

    3...300/200...3000 stainlesssteel316L/1.4404 -25...80 30 1...10 19...36 SI5000

    Evaluation units for temperature sensors · further products from page 195

    Type Measuringrange

    [°C]

    Processconnection

    Display

    LED

    Ub

    [V]

    Currentconsumption

    [mA]

    Iload

    [mA]

    Orderno.

    -40...300 G½male Displayunit 18...32 50 250 TR2432

    Evaluation units for temperature sensors · further products from page 195

    Type Measuringrange

    [°C]

    Diameter

    [mm]

    Installationlength

    [mm]

    Sensorelement

    Dynamic responseT05 / T09

    [s]

    Orderno.

    -40...150 10 160 1xPt1000 1/3 TT1050

    http://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/TR2432.htmhttp://www.ifm.com/products/s/ds/TT1050.htmhttp://www.ifm.com/products/s/ds/TT1050.htmhttp://www.ifm.com/products/s/ds/TR2432.htmhttp://www.ifm.com/products/s/ds/SI5000.htm

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    Cooling in continuous casting plants

    Spray cooling in continuouscasting plants

    Afterthesteelhasbeenpouredintothemouldinthecontinuouscastingplantitmustbecooled.Thisisdonebymeansofanair/watermixture.Flowsensorsmonitorthesuppliedquantityofwater.

    Positioning at a flame cutter

    High-temperature applicationsup to 180 °C

    Attheendoftheprocesstheslabsorbilletscastinthecontinuouscastingplantarecuttotherequestedlengthusingaflamecutter.Positioningismonitoredusinginductivesensors.

    f=flush/nf=nonflush

    Steelworks

    25 

    Flow sensors · further products from page 175

    Type Setting rangeliquids / gases

    [cm/s]

    Materialsensor tip

    Mediumtemperature

    [°C]

    Pressurerating

    [bar]

    Responsetime

    [s]

    Ub

    [V]

    Orderno.

    3...300/200...3000 3...100/200...800 -25...80 300 1...2/1...10 18...36 SI5010

    Inductive sensors for position feedback · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    M18/L=70 5f stainlesssteel 10...35 IP65 400 150 IG6614

    http://www.ifm.com/products/s/ds/SI5010.htmhttp://www.ifm.com/products/s/ds/IG6614.htmhttp://www.ifm.com/products/s/ds/IG6614.htmhttp://www.ifm.com/products/s/ds/SI5010.htm

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    Collision avoidance in crane installations

    Several cranes on a crane bridge

    Twoormorecranesonacranebridgeposetheriskofcollision.Alaserdistancesensorisusedtomeasurethedistancebetweenthecranes.Ifthedistanceistooshort,thecranetravelisstopped.

    Reliable area monitoring at crane installations

    Limitation of the trolley travelon crane installations

    Bymeansofafail-safeinductivesensorandametalrailthetrolleytravelofcranescanbelimited.

    f=flush/nf=nonflush

    Steelworks

    27 

    PMDLine photoelectric sensors with time of flight measurement · further products from page 131

    Type Operating principle Range Samplingrate

    [Hz]

    Spot Ø atmax.range[mm]

    Ub

    [V]

    Orderno.

    Photoelectricdistancesensor 1...100m 1...25

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    Hot rolling mill 

    28Product selectors and further information can be found at: www.ifm.com

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    Hot rolling mill 

    29

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    Hot rolling mill 

     30Product selectors and further information can be found at: www.ifm.com

    Machine Application Product group Frompage

    1 Positioning on the heating furnace

    Monitoringthematerialattheinletsideofthefurnace

    Lasersensors/distancemeasurementsensors 131

    Monitoringthematerialattheoutletsideofthefurnace

    Temperaturesensors 195

    Positiondetectionofafurnacedoor Inductivesensors 77

    2 Cooling circuits on furnaces

    Flowmonitoring Flowsensors/flowmeters 175

    Temperaturemonitoring Temperaturesensors 195

    Pressuremonitoring Pressuresensors 157

    Connectionofsensors Sockets 247 

    3 High-pressure pump in descaling lines

    Pressuremonitoring Pressuresensors 157

    Positiondetectionofshut-offvalves Inductivesensors 77

    Temperaturemonitoring Temperaturesensors 195

    Bearingmonitoring Vibrationmonitoringsystems 237

    4 Tracking of material in descaling lines

    Positiondetectionofnozzles Lasersensors/distancemeasurementsensors 131

    Monitoringofmaterial Temperaturesensors 195

    Positiondetectionondoors Inductivesensors 77

    Levelmonitoring Levelsensors 187

    5 Decentralised monitoring in large installations

    Voltagesupplyinthefield Powersupplies 263

    Speedmeasurement Pulseevaluationsystems 147

    Vibrationmonitoring Vibrationmonitoringsystems 237

    Pulsegenerator Inductivesensors 77

    6 Speed monitoring at conveyors

    Rotationalspeedmonitoring Pulseevaluationsystems 147

    Rotationalspeedmonitoring Encoders 143

    Connectionofsensors Sockets 247 

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    Hot rolling mill 

     31

    Machine Application Product group Frompage

    7 Compressed air supply

    Pressuremonitoring Pressuresensors 157

    Measurementofcompressedairconsumption Flowsensors/flowmeters 175

    Monitoringofremaininghumidity Systemsforoilqualitymonitoring 245

    Pressureindicationintheinstallation Pressuresensors 157

    8 Drive monitoring on the rollers

    Temperaturemonitoring Temperaturesensors 195

    Conditionmonitoringofdrives Vibrationmonitoringsystems 237

    Rotationalspeedmonitoring Pulseevaluationsystems 147

    9 Cooling bed

    Trackingofmaterial Inductivesensors 77

    Monitoringofmaterial Lasersensors/distancemeasurementsensors 131

    Protectionofsensors Sockets 247 

    Conditionmonitoringofdrives Vibrationmonitoringsystems 237

    10 Hydraulic aggregates

    Pressuremonitoring Pressuresensors 157

    Temperaturemonitoring Temperaturesensors 195

    Levelmonitoring Levelsensors 187

    Oilconditionmonitoring Systemsforoilqualitymonitoring 245

    11 Fans in cooling towers

    Vibrationmonitoring Vibrationmonitoringsystems 237

    Temperaturemonitoring Temperaturesensors 195

    Rotationalspeedmonitoring Pulseevaluationsystems 147

    12 Cooling towers

    Pressuremonitoring Pressuresensors 157

    Flowmonitoring Flowsensors/flowmeters 175

    Levelmonitoring Levelsensors 187

    Vibrationmonitoring Vibrationmonitoringsystems 237

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    ifm sensors carry out their taskseven in tough environments

    Inahotrollingmillslabs,bloomsorbilletsproducedinsteelworksareprocessedfurther.Todoso,theyareheateduptoatemperatureabovetherecrystallisationtemperature.Dependingonthestartingmaterial,longsteelproducts(suchaswires,railsorbeams)orwideflatsteelproducts(e.g.sheetmetal)aremadeinhotrollingmills.Thesesemi-finishedproductsarethenprocessedfurtherinsubsequentpro-cesses.Asaresultofthehightemperaturesandharshenvironmentalconditionsthesensorsusedmustmeethigherdemandsthaninotherindustries.Robustsensorswithextendedtemperaturerangefromifmreliablydetecttherelevantparametersevenintheseharsherconditions.Here,ifmsensorshelptoensurehighplantuptime

    intheeventofextremeenvironmentalinfluences.

    Hot rolling mill 

     32Product selectors and further information can be found at: www.ifm.com

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    Monitoring the material at the inlet side of the furnace

    Detecting the position of the billetsat the inlet side of the furnace

    Thedoorattheinletsideofthefurnaceisclosedwhenthebilletiscompletelyinsidethefurnace.Thepositionofthebilletisdetectedusingalaserdistancemeasurementsensor.

    Monitoring of the furnace door

    Monitoring the door at the outletside of the furnace

    Viaacylinderthedoorismovedattheoutletsideofthefurnace.Thishappensindirectlyviaachain.Thepositionofthedoorismonitoredusinghigh-temperatureinductivesensors.

    f=flush/nf=nonflush

    Hot rolling mill 

     33

    PMDLine photoelectric sensors with time of flight measurement · further products from page 131

    Type Operating principle Range Samplingrate

    [Hz]

    Spot Ø atmax.range[mm]

    Ub

    [V]

    Orderno.

    Photoelectricdistancesensor 0.2...10m 1...50

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    Monitoring the material at the outlet side of the furnace

    Detecting hot billetsat the outlet side of the furnace

    Afterahotbillethasmovedoutofthefurnacethedoormustbeclosedagain.Aninfraredsensordetectsthatthebilletisnolongerinthedoorarea.

    Measurement of the cooling water volume

    Monitoring of the cooling circuits

    Coolingcircuitsmustbeoperatedwithadefinedquantityofwater.Thisismonitoredusingflowsensors.Theyensurethatthequantityisnottoosmall.

    Hot rolling mill 

     34Product selectors and further information can be found at: www.ifm.com

    Infrared temperature sensors for the detection of material · further products from page 195

    Type Temperaturerange

    [°C]

    Wave lengthrange

    [µm]

    Materiallens

    Responsetime

    [ms]

    Orderno.

    250...1250 1.0...1.7 temperedopticalglass ≤2 TW7001

    Flow sensors for monitoring cooling circuits · further products from page 175

    Type Setting rangeliquids / gases

    [cm/s]

    Materialsensor tip

    Mediumtemperature

    [°C]

    Pressurerating

    [bar]

    Responsetime

    [s]

    Ub

    [V]

    Orderno.

    8...600 stainlesssteel316L/1.4404 -10...70 16

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    Pressure monitoring of the lubrication

    Pressure monitoring at the lubrica-tion of the high-pressure pumps

    Thehigh-pressurepumpsofthedescalinglinesarecontinuouslylubri-catedbymeansofaseparateoilcircuit.Thepressureinthiscircuitiscontinu-ouslymonitored.

    Temperature monitoring of the lubrication

    Temperature monitoring at thelubrication of the high-pressurepumps

    Thelubricityofoilsdependsontheoiltemperature.Thetemperatureoftheoilcircuitismonitoredusingtempera-turesensors(TS)anddisplayedbythetemperaturemonitor(TR).

    Hot rolling mill 

     35 

    Pressure monitoring in descaling lines · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    G¼female Displayunit 0...25 150 350 18...30 PN7093

    Temperature monitoring in descaling lines · further products from page 195

    Type Measuringrange

    [°C]

    Diameter

    [mm]

    Cablematerial

    Sensorelement

    Dynamic responseT05 / T09

    [s]

    Orderno.

    -40...90 Ø10 PURcable 1xPt100 6/25 TS5089

    Evaluation units for temperature sensors · further products from page 195

    Type Measuringrange

    [°C]

    Processconnection

    Display

    LED

    Ub

    [V]

    Currentconsumption

    [mA]

    Iload

    [mA]

    Orderno.

    -40...300 G½male Displayunit 18...32 50 250 TR2432

    http://www.ifm.com/products/s/ds/PN7093.htmhttp://www.ifm.com/products/s/ds/TS5089.htmhttp://www.ifm.com/products/s/ds/TR2432.htmhttp://www.ifm.com/products/s/ds/TR2432.htmhttp://www.ifm.com/products/s/ds/TS5089.htmhttp://www.ifm.com/products/s/ds/PN7093.htm

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    Monitoring of shut-off valves

    Effective pump protection

    Theshut-offvalvesintheintakeofthehigh-pressurepumpsofthedescalinglinearemanuallyoperated.Aninductivesensordetectsthevalvepositionandpreventsunintentionalswitch-onofthehigh-pressurepumpintheeventofaclosedintake.

    f=flush/nf=nonflush

    Detection of material at the descaling line

    Control of the water jet

    in the descaling lineAninfraredtemperaturesensorisusedtodetectthehotbilletbeforethedescalingline.Thewatersupplytothenozzlesisopenedviaaswitchingsignal.

    Hot rolling mill 

     36Product selectors and further information can be found at: www.ifm.com

    Inductive sensors for determining position · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    M30/L=60 22nf Brass 10...30IP65/IP66/IP67/IP68/

    IP69K100 100 IIS227

    Infrared temperature sensors for the detection of material · further products from page 195

    Type Temperaturerange

    [°C]

    Wave lengthrange

    [µm]

    Materiallens

    Responsetime

    [ms]

    Orderno.

    250...1250 1.0...1.7 temperedopticalglass ≤2 TW7001

    http://www.ifm.com/products/s/ds/IIS227.htmhttp://www.ifm.com/products/s/ds/TW7001.htmhttp://www.ifm.com/products/s/ds/TW7001.htmhttp://www.ifm.com/products/s/ds/IIS227.htm

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    Speed monitoring at conveyors

    Transport of rolled bars or rods

    Thecompactspeedmonitordetectspulsesonthedriveshaftoftherollerconveyor.Themonitorisaninductivesensorwithintegratedspeedevalua-tion.

    f=flush/nf=nonflush

    Decentralised speed monitoring

    Detecting speed, standstill and

    acceptable rangeThespeedmonitorevaluatesthesignalsfromoneorseveralinductivesensors.Ithasoneswitchpointformonitoringunderspeed/overspeedandoneformonitoringtheacceptablerange.

    Hot rolling mill 

     37 

    Compact speed monitor for pulse detection · further products from page 145

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Electricaldesign

    Ub

    [V]

    Settingrange

    [puls. / min.]

    Start-updelay

    [s]

    Orderno.

    M30/L=82 10f DCPNP 10...36DC 5...300 15 DI5009

    Speed monitor for pulse evaluation · further products from page 145

    Type Ub

    [V]

    In-puts

    Inputfunction

    Settingrange

    [puls. / min.]

    Settingrange

    [Hz]

    Out-puts

    analogue

    Out-puts

    relays

    Out-puts

    transist.

    Orderno.

    110...240AC(50...60Hz)/ 27DC(typ.24DC)

    2 PNP/NPN/Namur 1...60000 0.1...1000 – 2 2 DD2505

    http://www.ifm.com/products/s/ds/DI5009.htmhttp://www.ifm.com/products/s/ds/DD2505.htmhttp://www.ifm.com/products/s/ds/DD2505.htmhttp://www.ifm.com/products/s/ds/DI5009.htm

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    Pulse pick-ups for speed monitoring

    Control of the roller conveyor

    Thespeedofalldrivesoftherollerconveyorissynchronisedandcontrolled.Aninductivesensordetectstheswitchingcammountedontheshaft,generatingthepulsesforadownstreamspeedmonitoring.

    f=flush/nf=nonflush

    Vibration sensors on bearings

    Monitoring bearings

    in the hot rolling areaVibrationsensorsmonitorthebearingsoftherollerstands.Thesensormeasuresthermsvibrationvelocityandtransmitsthevalueascurrentsignaltothepro-cesscontrolsystem.

    Hot rolling mill 

     38Product selectors and further information can be found at: www.ifm.com

    Inductive sensor as pulse pick-up · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    M18/L=60 8f Brass 10...30IP65/IP66/IP67/IP68/

    IP69K400 100 IGS232

    Vibration monitoring systems · further products from page 237

    Type Description Orderno.

    Accelerometer·forconnectiontoexternaldiagnosticelectronicstypeVSE·Connector·housing:stainlesssteel316L/1.4404 VSA001

    Connectors · further products from page 247

    Type Description Orderno.

    Jumper·straight/straight·Freefromsilicone·Freefromhalogen·Gold-platedcontacts·Forweldingapplications·1m·Housingmaterials:housing:TPUorange/sealing:FKM

    EVW024

    http://www.ifm.com/products/s/ds/IGS232.htmhttp://www.ifm.com/products/s/ds/VSA001.htmhttp://www.ifm.com/products/s/ds/EVW024.htmhttp://www.ifm.com/products/s/ds/EVW024.htmhttp://www.ifm.com/products/s/ds/VSA001.htmhttp://www.ifm.com/products/s/ds/IGS232.htm

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    Temperature monitoring of bearings

    Temperature measurementof bearings

    Besidesvibration,thehousingtempera-tureofabearinginthehotrollingareaisindicativeofthemachinecondition.Abolt-onsensor(TS)detectsthetemperaturewhichisprocessedanddisplayedintheevaluationunit(TR).

    Monitoring the remaining humidity in compressed air

    Monitoring the compressed airdrying

    Aftercompressioninthecompressorthecompressedaircoolsdown.Thesteamcondensedinthisprocessisremovedusingadownstreamdryer.Thehumiditysensormeasurestherelativehumidityandtemperatureofthecompressedairandprovidestheseasanaloguevalues.

    Hot rolling mill 

     39

    Temperature sensors · further products from page 195

    Type Measuringrange

    [°C]

    Diameter

    [mm]

    Cablematerial

    Sensorelement

    Dynamic responseT05 / T09

    [s]

    Orderno.

    -25...90 12x8.7x51 PURcable 1xPt100 9/15 TS2229

    Evaluation units for temperature sensors · further products from page 195

    Type Measuringrange

    [°C]

    Processconnection

    Display

    LED

    Ub

    [V]

    Currentconsumption

    [mA]

    Iload

    [mA]

    Orderno.

    -40...300 G½male Displayunit 18...32 50 250 TR7432

    Oil humidity sensor · further products from page 187

    Type Processconnection

    Pressurerating

    [bar]

    Protection Mediumtemperature

    oil[°C]

    Ambienttemperature

    [°C]

    Orderno.

    G¾ 10 IP67 -20...100 -20...85 LDH100

    http://www.ifm.com/products/s/ds/TS2229.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/LDH100.htmhttp://www.ifm.com/products/s/ds/LDH100.htmhttp://www.ifm.com/products/s/ds/TR7432.htmhttp://www.ifm.com/products/s/ds/TS2229.htm

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    Compressed air measurement at the compressed air distribution

    Detection of compressed airin main supply lines

    Here,compressedairmetersdetectthevolumeflowbothinthenormalpressure(6bar)andhigh-pressuresystem(12bar).Sobothconsumptionandleakagearedetected.

    Pneumatics

    Monitoring the maintenance unit

    Here,pressuresensorswiththeeasy-turnoperatingconceptmonitorthecorrectoperatingpressureinthecompressedairsupply.TheinnovativeSDcompressedairmeterdeterminesconsumption.

    Hot rolling mill 

    40Product selectors and further information can be found at: www.ifm.com

    Compressed air meters for consumption measurement and leakage detection · further products from page 175

    Type Processconnection

    Setting range

    [Nm3/h]

    Pressure rating

    [bar]

    Response time

    [s]

    Ub

    [V]

    Orderno.

    R2(DN50) 5...700 16

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    Protection of sensors

    Protection at a highambient temperature

    Atambienttemperaturesupto180°Ctheelectronicsofthelaserdistancemeasurementsensorsisprotectedfromoverheatingusingacoolingbox.Inaddition,itensuresareliablemechanicalprotectionforphotoelectricsensors.

    Tracking of material in the cooling bed

    Long distance to hot steel

    Incoolingbedsinductivesensors,amongothers,areusedtodetecttheproducedmaterial.Thesensorshavesensingrangesupto120mmtoensurealongdistancetothematerial.

    f=flush/nf=nonflush

    Hot rolling mill 

    41

    Protective housing for distance measurement sensors · further products from page 131

    Type Description Orderno.

    Coolingbox·ProtectivehousingwithanactivecoolingsystemfortheO1Ddesign·fortypeO1D·Housingmaterials:housing:aluminiumtransparentanodised/cover:aluminiumblackanodised/bezel:aluminiumblackanodised/window:floatglass/cablegland:Brassnickel-plated/nozzle:Brassnickel-plated/sealing:FPM

    E21248

    PMDLine photoelectric sensors with time of flight measurement · further products from page 131

    Type Operating principle Range Samplingrate

    [Hz]

    Spot Ø atmax.range[mm]

    Ub

    [V]

    Orderno.

    Photoelectricdistancesensor 0.2...10m 1...50

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    Vibration monitoring at the cooling bed

    Avoiding machine damage

    Vibrationmonitorsmonitorthedrivesoftherollerconveyor.Thesensormeasuresthermsvibrationvelocityandtransmitsthevalueascurrentsignaltotheprocesscontrolsystem.

    Pressure monitoring in hydraulic power packs

    Electronic contact manometerin hydraulics

    Thesystempressureatthehydraulicpowerpackmustbemonitoredcontinuously.Theelectroniccontactmanometercombinesaneasy-to-readanaloguedisplaywiththeadvantagesofanelectronicpressuresensor.

    Hot rolling mill 

    42Product selectors and further information can be found at: www.ifm.com

    Vibration sensors for bearing monitoring in drives · further products from page 237

    Type Description Orderno.

    Vibrationmonitor·ConnectionviaM12connector·VibrationmonitortoDINISO10816·MeasuringrangeRMS:0...25mm/s·Switchingoutputs:normallyclosedandanalogue4...20mA·Housingmaterials:PBT/PC/FPM/stainlesssteel316L/1.4404

    VKV021

    Pressure sensors for monitoring the system pressure · further products from page 157

    Type Process

    connection

    Display

    LED

    Measuring

    range

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    Ub

    DC

    [V]

    Order

    no.

    G½ Displayunit -1...25 100 300 18...32 PG2453

    http://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/PG2453.htmhttp://www.ifm.com/products/s/ds/PG2453.htmhttp://www.ifm.com/products/s/ds/VKV021.htm

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    Oil temperature at the gear of the fan

    Differential temperaturemeasurement

    Thedifferencebetweenthestartandendtemperatureoftheoilisindicativeofthegearcondition.Adefinedpresetvaluemustnotbeexceeded.Tempera-turesensorsdetecttheoiltemperaturesreliablyandprecisely.

    Vibration sensors at the fan

    Monitoring fans for imbalance

    Vibrationsensorsmonitorthegearatafanofthecoolingtower.Whenalimitvaluetobesetisexceededaswitchingcontactistriggered.

    Hot rolling mill 

    43

    Temperature sensors · further products from page 195

    Type Factorysetting

    [°C / °F]

    Processconnection

    Installationlength

    [mm]

    Ub

    [V]

    Dynamic responseT05 / T09

    [s]

    Orderno.

    -50...150/- G½ 30 18...32 1/3 TA2405

    Vibration sensor for bearing monitoring · further products from page 237

    Type Description Orderno.

    Vibrationmonitor·ConnectionviaM12connector·VibrationmonitortoDINISO10816·MeasuringrangeRMS:0...25mm/s·Switchingoutputs:normallyclosedandanalogue4...20mA·Housingmaterials:PBT/PC/FPM/stainlesssteel316L/1.4404

    VKV021

    http://www.ifm.com/products/s/ds/TA2405.htmhttp://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/TA2405.htm

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    Vibration monitoring at pumps

    Condition monitoring at pumps

    Vibrationsensorsdetectthevibrationgeneratedbypumps.Thisallowscondition-basedmaintenance.TheensorisspecificallyusedformeasureddataacquisitionfortheVSEtypediag-nosticelectronics.

    Drive monitoring at pumps

    Diagnostic electronicsfor pump sensors

    Thediagnosticelectronicsenablestosimultaneouslyanalysethemeasuredsignalsofuptofourvibrationsensors.Todoso,uptoeightdigitalandtwoanaloguesensorscanbeconnected,monitoringthecompletepumpstation.

    Hot rolling mill 

    44Product selectors and further information can be found at: www.ifm.com

    Vibration monitoring systems · further products from page 237

    Type Description Orderno.

    Accelerometer·forconnectiontoexternaldiagnosticelectronicstypeVSE·Connector·housing:stainlesssteel316L/1.4404 VSA001

    Vibration monitoring systems · further products from page 237

    Type Description Orderno.

    DiagnosticselectronicsforvibrationsensorstypeVSA/VSP·4sensorinputs0...10mAorIEPE·TCP/IPEthernetinterface·Frequency-selectivemachinemonitoringofupto4measuringpoints·Integratedhistorymemorywithreal-timeclock·

    Counterfunction·Combiconconnection·PAVSE100

    http://www.ifm.com/products/s/ds/VSA001.htmhttp://www.ifm.com/products/s/ds/VSE100.htmhttp://www.ifm.com/products/s/ds/VSE100.htmhttp://www.ifm.com/products/s/ds/VSA001.htm

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    Monitoring the cooling water at cooling towers

    Cooling water supplyin the steelworks

    Toensurethatenoughcoolingwaterisavailableintheproductionprocessbothflowrateandpressureofthewateraredetected.

    Level monitoring in the cooling tower

    Optimum level in the basinof the cooling tower

    Coolingwatercircuitsaresuppliedwithwaterfromthebasinofthecoolingtower.Theheatedwaterispumpedbackwithfreshwaterreplacingthelosses.Theoptimumlevelisensuredbyalevelsensor.

    Hot rolling mill 

    45 

    Flow sensors for monitoring cooling circuits · further products from page 175

    Type Setting rangeliquids / gases

    [cm/s]

    Materialsensor tip

    Mediumtemperature

    [°C]

    Pressurerating

    [bar]

    Responsetime

    [s]

    Ub

    [V]

    Orderno.

    3...300/200...3000 stainlesssteel316L/1.4404 -25...80 30 1...10 19...36 SI5000

    Pressure sensors for monitoring the system pressure · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    G½ Displayunit -1...10 50 150 18...32 PG2454

    Level sensors · further products from page 175

    Type Probe length

    [mm]

    Activezone

    [mm]

    Inactivezone

    [mm]

    Ub

    [V]

    Mediumtemperature

    water[°C]

    Mediumtemperature

    oil[°C]

    Iload

    [mA]

    Orderno.

    728 585 102/40 18...300...35

    (LK3124+E43102:0...55)

    0...70 200 LK3124

    http://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/PG2454.htmhttp://www.ifm.com/products/s/ds/LK3124.htmhttp://www.ifm.com/products/s/ds/LK3124.htmhttp://www.ifm.com/products/s/ds/PG2454.htmhttp://www.ifm.com/products/s/ds/SI5000.htm

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    Cold rolling mill 

    46Product selectors and further information can be found at: www.ifm.com

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    Cold rolling mill 

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    Cold rolling mill 

    48Product selectors and further information can be found at: www.ifm.com

    Machine Application Product group Frompage

    1 Suction in the pickling line

    Speedmeasurement Pulseevaluationsystems 147

    Vibrationmonitoring Vibrationmonitoringsystems 237

    Airflowmonitoring Flowsensors/flowmeters 175

    2 Roller stand drive

    Vibrationmonitoring Vibrationmonitoringsystems 237

    Temperaturemeasurement Temperaturesensors 195

    Voltagesupply Powersupplies 263

    Speedmeasurement Pulseevaluationsystems 147

    3 Roller replacement cars

    Hydraulicsystempressuredetection Pressuresensors 157

    Levelmonitoringinhydraulicpowerpacks Levelsensors 187

    Temperaturemeasurementinhydraulicpowerpacks

    Temperaturesensors 195

    Positiondetectionofreplacementcars Inductivesensors 77

    4 Annealing furnace

    Pressuremonitoringprotectivegas Pressuresensors 157

    Detectionofequipmentparts Inductivesensors 77

    Monitoringofcoolingwater Flowsensors/flowmeters 175

    Vibrationmonitoring Vibrationmonitoringsystems 237

    5 Annealing furnace supply unit

    Pressuremonitoringprotectivegas Pressuresensors 157

    Monitoringofquarter-turnactuators Inductivesensors 77

    Monitoringofcoolingwater Flowsensors/flowmeters 175

    Pressuremonitoringofnaturalgas Pressuresensors 157

    6 Upender

    Endpositionmonitoring Inductivesensors 77

    Positiondetectionoffixingbolts Inductivesensors 77

    Positiondetectionofcoil Photoelectricsensorsforgeneralapplications 117

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    Cold rolling mill 

    49

    Machine Application Product group Frompage

    7 Position monitoring in roller stand

    Positiondetectionoftransfertable Cylindersensors 113

    Detectingthestop Inductivesensors 77

    Photoelectricdetectionofunwindingcoil Lasersensors/distancemeasurementsensors 131

    Positiondetectionofliftingcarriage Inductivesensors 77

    8 Access control / securing the area

    Monitoringofhigh-speeddoors Inductivesensors 77

    Doorprotection AS-InterfaceSafetyatWork 229

    Safetymonitoring Safetylightcurtains 153

    9 Slitting line

    Positiondetectionofshearstand Inductivesensors 77

    Photoelectricdetectionofsag Lasersensors/distancemeasurementsensors 131

    Beltcentringcontrol Flowsensors/flowmeters 175

    Cuttingofsheets Encoders 143

    10 Roller conveyor systems

    Trackingofmaterial Photoelectricsensorsforgeneralapplications 117

    Speedmeasurement Pulseevaluationsystems 147

    Safetymonitoring Safetylightcurtains 153

    Positiondetectionofrotarytable Inductivesensors 77

    11 Temporary coil store

    Occupationofstoragelocation Photoelectricsensorsforgeneralapplications 117

    Positioncheckofpositioningcarriage Inductivesensors 77

    Hydraulicsystempressuredetection Pressuresensors 157

    Temperaturemeasurement Temperaturesensors 195

    12 Packaging machine

    Centringofcoils Inductivesensors 77

    Detectionofmaterialontheelectromagnet Inductivesensors 77

    Trackingofmaterial Photoelectricsensorsforgeneralapplications 117

    Safetymonitoring Safetylightcurtains 153

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    Reliable sensors increase plant uptime

    Inthecoldrollingmillsheetsareusuallysuppliedascoilsandthenreducedtotherequestedthicknessbyrollingthematerial.Thestartingmaterial,usuallyhot-rolledwidestrip,isfirstdescaledandthenthecross-sectionisreducedbytherollingpro-cess.Whenthesheethasachieveditsfinalthickness,itiscuttotherequestedwidthandthenpackedanddispatched.Marketsare,amongothers,theautomotiveindustry/suppliers,pipemanufacturersandtheelectricalwhitegoods.

    Thedemandonreliabilityandmachineuptimeisextremelyhighinusuallyveryroughenvironmentalconditions(aggressivechemicalsinpicklinglines,shocksandvibrationsinrollingandshearinglines).Reliableandrobustsensorsfromifmmeet

    thesehighdemandseffectively,securingsustainedsuccess.

    Cold rolling mill 

    50Product selectors and further information can be found at: www.ifm.com

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    Suction in the pickling line – fan monitoring

    Speed detection on fans

    ThecompactDIspeedmonitordetectspulsesonthefandriveshaft.

    f=flush/nf=nonflush

    Suction in the pickling line – bearing monitoring

    Monitoring of shaft bearings

    ThecompactVKVvibrationsensormonitorsthevibrationonthebearingofadriveshaft.Toohighavibrationcanbedetectedearly,avoidingmachinedamage.

    Cold rolling mill 

    51

    Compact speed monitor for pulse detection · further products from page 145

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Electricaldesign

    Ub

    [V]

    Settingrange

    [puls. / min.]

    Start-updelay

    [s]

    Orderno.

    M30/L=82 10f DCPNP 10...36DC 5...300 15 DI5009

    Vibration sensors for bearing monitoring in drives · further products from page 237

    Type Description Orderno.

    Vibrationmonitor·ConnectionviaM12connector·VibrationmonitortoDINISO10816·MeasuringrangeRMS:0...25mm/s·Switchingoutputs:normallyclosedandanalogue4...20mA·Housingmaterials:PBT/PC/FPM/stainlesssteel316L/1.4404

    VKV021

    http://www.ifm.com/products/s/ds/DI5009.htmhttp://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/VKV021.htmhttp://www.ifm.com/products/s/ds/DI5009.htm

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    Vibration monitoring on the roller drive

    Condition monitoring of drives

    VSAseriessensorsrecordthevibrationlevelsofthedrives,enablingcondition-orientedmaintenance.

    Drive monitoring in a rolling installation

    Evaluation of the drive monitoringon the roller drive

    ThevibrationdataprovidedbytheVSAsensorsisautomaticallyevaluatedintheVSEdiagnosticelectronics.Thecurrentequipmentconditioncanbetransferreddirectlytohigher-levelsystems.

    Cold rolling mill 

    52Product selectors and further information can be found at: www.ifm.com

    Vibration monitoring systems · further products from page 237

    Type Description Orderno.

    Accelerometer·forconnectiontoexternaldiagnosticelectronicstypeVSE·Connector·housing:stainlesssteel316L/1.4404 VSA001

    Vibration monitoring systems · further products from page 237

    Type Description Orderno.

    DiagnosticselectronicsforvibrationsensorstypeVSA/VSP·4sensorinputs0...10mAorIEPE·TCP/IPEthernetinterface·Frequency-selectivemachinemonitoringofupto4measuringpoints·Integratedhistorymemorywithreal-timeclock·

    Counterfunction·Combiconconnection·PAVSE100

    Speed monitor for drive monitoring · further products from page 147

    Type Ub

    [V]

    In-puts

    Inputfunction

    Settingrange

    [puls. / min.]

    Settingrange

    [Hz]

    Out-puts

    analogue

    Out-puts

    relays

    Out-puts

    transist.

    Orderno.

    110...240AC(50...60Hz)/ 27DC(typ.24DC)

    2 PNP/NPN/Namur 1...60000 0.1...1000 – 2 2 DD2505

    http://www.ifm.com/products/s/ds/VSA001.htmhttp://www.ifm.com/products/s/ds/VSE100.htmhttp://www.ifm.com/products/s/ds/DD2505.htmhttp://www.ifm.com/products/s/ds/DD2505.htmhttp://www.ifm.com/products/s/ds/VSE100.htmhttp://www.ifm.com/products/s/ds/VSA001.htm

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    Monitoring of a hydraulic power pack in roller replacement cars

    Pressure and temperature monitor-ing in hydraulic power packs

    PNandTNtypesensorsdetectthepressureandtemperatureofthehydraulicoil.

    Filter monitoring in a hydraulic system

    Detection of filter blockage

    Pressuresensorsmonitorthestatusofanoilfilterinahydraulicpowerpack.Ifthefilterisblocked,asignalissenttothecontroller.

    Cold rolling mill 

    53

    Pressure sensors · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    G¼male/M5female Displayunit 0...25 150 350 18...30 PN7593

    Temperature sensors · further products from page 195

    Type Measuringrange

    [°C / °F]

    Processconnection

    Installationlength

    [mm]

    Ub

    [V]

    Dynamic responseT05 / T09

    [s]

    Orderno.

    -40...150/-40...302 M18x1.5 45 18...32 1/3 TN7531

    Pressure sensors · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    G¼A – 0...25 60 600 8.5...36 PT3553

    http://www.ifm.com/products/s/ds/PN7593.htmhttp://www.ifm.com/products/s/ds/TN7531.htmhttp://www.ifm.com/products/s/ds/PT3553.htmhttp://www.ifm.com/products/s/ds/PT3553.htmhttp://www.ifm.com/products/s/ds/TN7531.htmhttp://www.ifm.com/products/s/ds/PN7593.htm

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    Positioning of the roller replacement car

    End position monitoringon the roller replacement car

    Foranexactpositioningoftherailsonwhichtheworkingrollersarepushedintotherollerstandtheendpositionsofthetooltablearemonitoredusinganinductivesensor.

    f=flush/nf=nonflush

    End position monitoring on the upender

    Positioning the upender using

    inductive sensorsForfeedingtheannealingfurnacesthecoilsaretiltedby90°.Thisisdoneusinganupender.Itiscontrolledbyacoolant-resistantsensor.

    f=flush/nf=nonflush

    Cold rolling mill 

    54

    Inductive sensors for tool table positioning · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    Ø34/L=98 20nf PBT 10...36 IP65 350 250 IB5063

    Inductive sensors for positioning the upender · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    M12/L=45 4f Brass 10...30 IP68 700 100 IFC200

    Connectors · further products from page 247

    Type Description Orderno.

    Socket·angled·Freefromsilicone·Freefromhalogen·Gold-platedcontacts·Forweldingapplications·M12connector·5m·Housingmaterials:housing:TPUblacktransparent/sealing:FKM

    EVW008

    http://www.ifm.com/products/s/ds/IB5063.htmhttp://www.ifm.com/products/s/ds/IFC200.htmhttp://www.ifm.com/products/s/ds/EVW008.htmhttp://www.ifm.com/products/s/ds/EVW008.htmhttp://www.ifm.com/products/s/ds/IFC200.htmhttp://www.ifm.com/products/s/ds/IB5063.htm

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    Monitoring of the cooling water for annealing furnaces

    Flow rate measurement during thecooling process of the annealingfurnaces

    Toensuretheoperationalreliabilityofannealingfurnacesitisnecessarytocoolcertainequipmentparts(e.g.thebase).Theminimumquantityofcoolingwaterismonitoredusingaflowsensor.

    Protective gas supply for an annealing furnace

    Monitoring industrial gasesin an annealing furnace

    Annealingfurnacesoperateinaprotec-tivegasatmosphere.Usingpressuresensorsthepressureofindustrialgasesismonitored.

    Product selectors and further information can be found at: www.ifm.com

    Cold rolling mill 

    55 

    Flow sensors for monitoring cooling circuits · further products from page 175

    Type Setting rangeliquids / gases

    [cm/s]

    Materialsensor tip

    Mediumtemperature

    [°C]

    Pressurerating

    [bar]

    Responsetime

    [s]

    Ub

    [V]

    Orderno.

    3...300/200...3000 stainlesssteel316L/1.4404 -25...80 30 1...10 19...36 SI5000

    Pressure sensors for gas monitoring · further products from page 157

    Type Processconnection

    Display

    LED

    Measuringrange

    [bar]

    Poverload

    max. [bar]

    Pbursting

    min. [bar]

    UbDC

    [V]

    Orderno.

    G½ Displayunit -1...10 50 150 18...32 PG2454

    http://www.ifm.com/products/s/ds/SI5000.htmhttp://www.ifm.com/products/s/ds/PG2454.htmhttp://www.ifm.com/products/s/ds/PG2454.htmhttp://www.ifm.com/products/s/ds/SI5000.htm

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    Control of the gas supply for an annealing furnace

    Controlling the industrial gasesfor an annealing furnace

    Thesupplyoftheannealingfurnacewithprotectivegasfortheprotectivecoversorwithnaturalgasfortheburnersiscontrolledusingvalveactuators.Thesearemonitoredbymeansofinductivesensors.

    f=flush/nf=nonflush

    Detection of equipment parts of an annealing furnace

    Distinction of various equipmentparts

    Onthebaseofanannealingfurnaceeitherthefurnaceoracoolingcoverisinoperation.Dependingonthecover

    usedthebaseissuppliedwithcoolingwaterorgas.Fordifferentiationinduc-tivesensorsareused.

    f=flush/nf=nonflush

    Cold rolling mill 

    56

    Inductive dual sensors for position feedback on pneumatic valve actuators · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection fAC / DC

    [Hz]

    IloadAC / DC

    [mA]

    Orderno.

    40x26x26 4nf PBT 10...36 IP67 1300 250 IN5225

    Accessories · further products from page 255

    Type Description Orderno.

    Targetpuck·Ø102mm·Housingmaterials:Targetpuck:PA6/screws:V2A E17328

    Inductive sensors for equipment control · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    M30/L=50 15f Brass 10...36 IP67 100 100 IIS204

    http://www.ifm.com/products/s/ds/IN5225.htmhttp://www.ifm.com/products/s/ds/E17328.htmhttp://www.ifm.com/products/s/ds/IIS204.htmhttp://www.ifm.com/products/s/ds/IIS204.htmhttp://www.ifm.com/products/s/ds/E17328.htmhttp://www.ifm.com/products/s/ds/IN5225.htm

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    Positioning of the transfer table

    Position detectionof the transfer table

    Introducingastripofthecoilintoarollinginstallationisdoneautomatically.Bymeansoftransfertablesthestripispositionedcorrectly.Cylindersensorsmonitorthepositionofthetables.

    Locking of the rollers

    Securing the rollersduring the rolling process

    Beforesheetsarerolleditmustbeensuredthattherollersarecorrectlypositionedandmechanicallylocked.Thisismonitoredusinginductivesensors.

    f=flush/nf=nonflush

    Product selectors and further information can be found at: www.ifm.com

    Cold rolling mill 

    57 

    Cylinder sensors for monitoring hydraulic and pneumatic cylinders · further products from page 113

    Type Dimensions

    [mm]

    Material Ub

    [V]

    f

    [Hz]

    Protection Iload

    [mA]

    Ta

    [°C]

    Orderno.

    25x5x6.5 PA(polyamide) 10...30 10000 IP65/IP67 100 -25...85 MK5100

    Accessories · further products from page 255

    Type Description Orderno.

    Adapterfortierod/integratedprofilecylinders·fortypesMKT(T-slotcylindersensors)·Clampingrange9...15mm·Housingmaterials:aluminium/screw:stainlesssteel

    E11799

    Inductive sensors for monitoring the locking of rollers · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    M18/L=46 8f Brass 10...30 IP67 300 100 IGS200

    http://www.ifm.com/products/s/ds/MK5100.htmhttp://www.ifm.com/products/s/ds/E11799.htmhttp://www.ifm.com/products/s/ds/IGS200.htmhttp://www.ifm.com/products/s/ds/IGS200.htmhttp://www.ifm.com/products/s/ds/E11799.htmhttp://www.ifm.com/products/s/ds/MK5100.htm

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    Monitoring of high-speed doors

    Door monitoring

    Category4andSIL3fail-safeinductivesensorsdirectlydetecttheendstopofthehigh-speeddoorwithoutcontactandwithoutrequiringaspecialcounterpiece.

    f=flush/nf=nonflush

    Safety during equipment operation

    Protection of hazardous areas

    against unwanted accessWhilearollinginstallationisinoperationsomehazardousareas,e.g.areaswithrotatingequipmentparts,mustnotbeaccessed.Thisisavoidedbyprotectivescreensanddoorswitcheswithguardlocking.

    Cold rolling mill 

    58Product selectors and further information can be found at: www.ifm.com

    Fail-safe inductive sensors · further products from page 151

    Type Length

    [mm]

    Enablezone

    [mm]

    Housingmaterial

    UbDC

    [V]

    Protection Response time in caseof a safety request /

    enable time[ms]

    Orderno.

    66 10...15nf PPE 24 IP65/IP67 ≤50/≤200 GM701S

    Door switch with guard locking · further products from page 229

    Type Description Orderno.

    Safetyswitchwithguardlocking·Normallyclosedprinciple·Rotatableactuatingheadmadeofmetal·Mechanicalreleaseonthefront·SupplyviaAS-i/solenoidsupplyext.from24VDC·M12connector·Housingmaterials:thermoplasticreinforcedglass-fibre

    AC901S

    Accessories · further products from page 255

    Type Description Orderno.

    ActuatorSstandardstraight·Withrubberbush,overtravel5mm·Suitableforamaximumpullforceof2500NforthedoorswitchesAC901S-AC904S

    E7903S

    http://www.ifm.com/products/s/ds/GM701S.htmhttp://www.ifm.com/products/s/ds/AC901S.htmhttp://www.ifm.com/products/s/ds/E7903S.htmhttp://www.ifm.com/products/s/ds/E7903S.htmhttp://www.ifm.com/products/s/ds/AC901S.htmhttp://www.ifm.com/products/s/ds/GM701S.htm

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    Positioning of the shear stand

    Position monitoring on the rotaryplate of the shear stands

    Bymeansofarotaryplatetwoshearstandsareexchanged.Toavoidrotationoftheplateifashearstandisnotcorrectlypositionedaninductivesensordetectsthestandposition.

    f=flush/nf=nonflush

    Loop pit

    Sag control with PMD time of flight

    sensorsTheO1DPMDsensorsmonitorthecorrectrunningofthesteelstripandcoilunwinding.Onceadefinedcircumferencehasbeenreached,thecoilchangeoverstartsautomatically.

    Cold rolling mill 

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    Inductive sensors for positioning equipment parts · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    Ø34/L=98 20nf PBT 10...36 IP65 350 250 IB5063

    PMD distance sensors with time of flight measurement · further products from page 131

    Type Operating principle Range Samplingrate

    [Hz]

    Spot Ø atmax.range[mm]

    Ub

    [V]

    Orderno.

    Photoelectricdistancesensor 0.2...10m 1...50

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    Monitoring of belt centring control

    Travel speed limitationof the positioning cylinder

    Coilsmustmovestraightintotheinstallations.Toensurethisthewholecoilerishydraulicallymovedtransverselytothedirectionofmovement.Aflowsensormonitorsthelimitationofthetravelspeed.

    Cutting straightened sheets to length

    Straightened strip is cut to lengthas needed

    Afterprocessingthesheetsblanksarecuttothedimensionsasrequestedbycustomers.Encodersensurethatthelengthsarepreciselymeasured.

    Cold rolling mill 

    60Product selectors and further information can be found at: www.ifm.com

    Flow sensors · further products from page 175

    Type Setting rangeliquids / gases

    [cm/s]

    Materialsensor tip

    Mediumtemperature

    [°C]

    Pressurerating

    [bar]

    Responsetime

    [s]

    Ub

    [V]

    Orderno.

    3...300/200...3000 3...100/200...800 -25...80 300 1...2/1...10 18...36 SI5010

    Multiturn encoder for linear measurement · further products from page 143

    Type Resolution Ub

    [V]

    f

    [kHz]

    Iload

    [mA]

    Shaft

    [mm]

    Ambienttemperature

    [°C]

    Cableentry

    Orderno.

    4096 4.5...30 – – 6 -40...85 axial RM8001

    http://www.ifm.com/products/s/ds/SI5010.htmhttp://www.ifm.com/products/s/ds/RM8001.htmhttp://www.ifm.com/products/s/ds/RM8001.htmhttp://www.ifm.com/products/s/ds/SI5010.htm

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    Monitoring a roller conveyor for occupied sections

    Automation of the conveyors

    Therollerconveyorsaresplitupintoindividualsections.Toensurethatnocoilismovedintoasectionwhichisalreadyoccupiedphotoelectricsensorswithpolarisationfilterdetectthematerialontheconveyor.

    Coil transport

    Coil transport on roller conveyors

    TheO5S(transmitter)/O5E(receiver)through-beamsensorsdetectthecoilsontherollerconveyors.Thisensuresacorrecttransporttothepackaginglines.

    Cold rolling mill 

    61

    Photoelectric sensors for conveyor control · further products from page 117

    Type Operating principle Range Typeof light

    Spot Ø atmax.range[mm]

    OutputH = light-onD = dark-on

    Orderno.

    Polarisationfilter 0.075...10m Red 250 H/DPNP O5P500

    Photoelectric sensors for determining position · further products from page 117

    Type Operating principle Range Typeof light

    Spot Ø atmax.range[mm]

    OutputH = light-onD = dark-on

    Orderno.

    Transmitter 25m Red 625 – O5S500

    Receiver 25m Red – H/DPNP O5E500

    Safety light curtains for access prevention · further products from page 153

    Type Sensorlength

    [mm]

    Resolution /detection capacity

    [mm]

    Protected areaheight

    [mm]

    Protected areawidth

    [m]

    Responsetime

    [ms]

    Ub

    [V]

    Orderno.

    813 90 760 0...4/3...12 4.5 24 OY105S

    http://www.ifm.com/products/s/ds/O5P500.htmhttp://www.ifm.com/products/s/ds/O5S500.htmhttp://www.ifm.com/products/s/ds/O5E500.htmhttp://www.ifm.com/products/s/ds/OY105S.htmhttp://www.ifm.com/products/s/ds/OY105S.htmhttp://www.ifm.com/products/s/ds/O5E500.htmhttp://www.ifm.com/products/s/ds/O5S500.htmhttp://www.ifm.com/products/s/ds/O5P500.htm

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    Temporary coil store – packaging line

    Temporary store for coils from theshears to the packaging line

    Ifitisnotpossibletodirectlytransportthecutstripfromtheshearstothepackagingline,itisstoredtemporarily.TheOGdiffusereflectionsensorpreciselydetectswhetherthestoreisoccupied.

    Temporary coil store – transport cars

    Transport car positioning

    Coilsaretransportedfromthetempo-rarystoretotheupendersofthepackaginglines.Forexactpositioninginductivesensorswithalongsensingrangeareused.

    f=flush/nf=nonflush

    Cold rolling mill 

    62Product selectors and further information can be found at: www.ifm.com

    Photoelectric sensors for monitoring storage locations · further products from page 117

    Type Operating principle Range Typeof light

    Spot Ø atmax.range[mm]

    OutputH = light-onD = dark-on

    Orderno.

    Backgroundsuppression 15...300mm Red 25 H/DPNP OGH500

    Inductive sensors for determining position · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    Ø34/L=98 20nf PBT 10...55 IP65 300 300 IB5124

    http://www.ifm.com/products/s/ds/OGH500.htmhttp://www.ifm.com/products/s/ds/IB5124.htmhttp://www.ifm.com/products/s/ds/IB5124.htmhttp://www.ifm.com/products/s/ds/OGH500.htm

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    Coil centring in the packaging line

    Centring of coils before packingthem on pallets

    Ifcoilsaredispatchedonpallets,theymustbepositionedinthecentre.Centringisdonebeforeliftingthemfromtherollerconveyorontothepallet.Aninductivesensorisusedtodetectthematerial.

    f=flush/nf=nonflush

    Detection of material under an electromagnet

    Control of the electromagnet

    Thecentredcoilsareliftedontothepalletsusinganelectromagnet.Theplungermovedbythecoilisdetectedusinganinductivesensor.Thisensures

    thatmaterialisundertheelectromagnet.

    f=flush/nf=nonflush

    Cold rolling mill 

    63

    Inductive sensors for detecting the material · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    40x40x54 20f PA(polyamide) 10...36 IP67 100 200 IM5115

    Connectors · further products from page 247

    Type Description Orderno.

    Socket·angled·Freefromsilicone·Gold-platedcontacts·M12connector·5m·Housingmaterials:housing:PVCorange/sealing:EPDM

    EVT004

    Inductive sensor for electromagnet monitoring · further products from page 77

    Type Dimensions

    [mm]

    Sensingrange

    [mm]

    Material Ub

    [V]

    Protection f

    [Hz]

    Iload

    [mA]

    Orderno.

    Ø34/L=82 20nf PBT 10...36 IP67 60 250 IB5096

    http://www.ifm.com/products/s/ds/IM5115.htmhttp://www.ifm.com/products/s/ds/EVT004.htmhttp://www.ifm.com/products/s/ds/IB5096.htmhttp://www.ifm.com/products/s/ds/IB5096.htmhttp://www.ifm.com/products/s/ds/EVT004.htmhttp://www.ifm.com/products/s/ds/IM5115.htm

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    List of articles

    64Product selectors and further information can be found at: www.ifm.com

    Orderno.

    Approvals Cataloguepage

    AC003S CE,CUL 229

    AC004S CE,CUL 229

    AC007S CE,CUL 231

    AC009S CE,CRUUS 231

    AC010S CE,CUL 231

    AC030S CE,CUL 231

    AC032S CE,CUL 229

    AC041S CE,CUL 229

    AC1154 CE 221,223

    AC1250 CE,CRUUS 217

    AC1253 CE,CRUUS,CUL 219

    AC1254 CE,CRUUS,CUL 219

    AC1256 CE,CRUUS,CUL 219

    AC1257 CE,CUL 219

    AC1258 CE,CRUUS,CUL 219

    AC1375 CE,CUL 217

    AC1376 CE,CUL 217

    AC1401 CE,CUL,PI 217

    AC1402 CE,CUL,PI 217

    AC1411 CE,CUL,PI 217

    AC1412 CE,CUL,PI 217

    AC1421 CE,CUL 217

    AC1422 CE,CUL 217

    AC2216 CE,CUL 221

    AC2217 CE,CUL 221

    AC2225 CE 221AC2250 CE,CRUUS 221

    AC2251 CE,CRUUS 221

    AC2256 CE,CRUUS 221

    AC2257 CE,CRUUS 221

    AC2258 CE,CRUUS 221

    AC2259 CE,CRUUS 221

    AC2264 CE,CRUUS 221

    AC2267 CE,CRUUS 221

    AC2410 CE,CUL 223

    AC2411 CE,CUL 223

    AC2412 CE,CUL 223

    AC2417 CE,CUL 223

    AC2457 CE,CUL 223

    AC2459 CE,CUL 223

    AC2516 CE,CUL 225

    AC2517 CE,CUL 225

    AC2518 CE,CUL 225

    AC2519 CE,CUL 225

    AC2520 CE 225

    AC2750 CE,CRUUS 235

    AC2751 CE,CRUUS 235

    AC2752 CE,CRUUS 235

    AC2753 CE,CRUUS 235

    AC5000 CUL 225

    Orderno.

    Approvals Cataloguepage

    AC5003 CUL 225,231

    AC5010 CUL 225

    AC5011 CUL 225

    AC5031 225

    AC505S CE,CUL 231

    AC506S CE,CUL 231

    AC5200 CE,CUL 227

    AC5204 CE,CUL 227

    AC5208 CE,CUL 227

    AC5214 CE,CUL 227

    AC5215 CE,CUL 227

    AC5222 CE,CUL 227

    AC5225 CE,CUL 227

    AC5228 CE,CUL 227

    AC5235 CE,CUL 227

    AC5246 CE,CUL 227

    AC5270 CE,CUL 227

    AC901S CE,CUL 233

    AC902S CE,CUL 233

    AC903S CE,CUL 233

    AC904S CE,CUL 233

    DD0001 CE 147

    DD0116 CE,CUL 147

    DD2503 CE,CUL 147

    DD2505 CE,CUL 147

    DD2603 CE,CUL 147DD2605 CE,CUL 147

    DI0001 CE 145

    DI0002 CE 145

    DI5001 CE 145

    DI5003 CE 145

    DI5004 CE 145

    DI5007 CE 145

    DI5009 CE 145

    DI6001 CE,CUL 145

    DN1030 CE,CRUUS,CUL 263

    DN1031 CE,CRUUS,CUL 263

    DN4011 CE,CRUUS,CUL 263

    DN4012 CE,CRUUS,CUL 263

    DN4013 CE,CRUUS,CUL 263

    DN4014 CE,CRUUS,CUL 263

    DN4032 CE,CRUUS,CUL 263

    DN4033 CE,CRUUS,CUL 263

    DN4034 CE,CRUUS,CUL 263

    E10015 255

    E10016 255

    E10017 195,205

    E10076 255

    E10077 141,195

    E10136 252

    http://www.ifm.com/products/s/ds/AC003S.htmhttp://www.ifm.com/products/s/ds/AC004S.htmhttp://www.ifm.com/products/s/ds/AC007S.htmhttp://www.ifm.com/products/s/ds/AC009S.htmhttp://www.ifm.com/products/s/ds/AC010S.htmhttp://www.ifm.com/products/s/ds/AC030S.htmhttp://www.ifm.com/products/s/ds/AC032S.htmhttp://www.ifm.com/products/s/ds/AC041S.htmhttp://www.ifm.com/products/s/ds/AC1154.htmhttp://www.ifm.com/products/s/ds/AC1250.htmhttp://www.ifm.com/products/s/ds/AC1253.htmhttp://www.ifm.com/products/s/ds/AC1254.htmhttp://www.ifm.com/products/s/ds/AC1256.htmhttp://www.ifm.com/products/s/ds/AC1257.htmhttp://www.ifm.com/products/s/ds/AC1258.htmhttp://www.ifm.com/products/s/ds/AC1375.htmhttp://www.ifm.com/products/s/ds/AC1376.htmhttp://www.ifm.com/products/s/ds/AC1401.htmhttp://www.ifm.com/products/s/ds/AC1402.htmhttp://www.ifm.com/products/s/ds/AC1411.htmhttp://www.ifm.com/products/s/ds/AC1412.htmhttp://www.ifm.com/products/s/ds/AC1421.htmhttp://www.ifm.com/products/s/ds/AC1422.htmhttp://www.ifm.com/products/s/ds/AC2216.htmhttp://www.ifm.com/products/s/ds/AC2217.htmhttp://www.ifm.com/products/s/ds/AC2225.htmhttp://www.ifm.com/products/s/ds/AC2250.htmhttp://www.ifm.com/products/s/ds/AC2251.htmhttp://www.ifm.com/products/s/ds/AC2256.htmhttp://www.ifm.com/products/s/ds/AC2257.htmhttp://www.ifm.com/products/s/ds/AC2258.htmhttp://www.ifm.com/products/s/ds/AC2259.htmhttp://www.ifm.com/products/s/ds/AC2264.htmhttp://www.ifm.com/products/s/ds/AC2267.htmhttp://www.ifm.com/products/s/ds/AC2410.htmhttp://www.ifm.com/products/s/ds/AC2411.htmhttp://www.ifm.com/products/s/ds/AC2412.htmhttp://www.ifm.com/products/s/ds/AC2417.htmhttp://www.ifm.com/products/s/ds/AC2457.htmhttp://www.ifm.com/products/s/ds/AC2459.htmhttp://www.ifm.com/products/s/ds/AC2516.htmhttp://www.ifm.com/products/s/ds/AC2517.htmhttp://www.ifm.com/products/s/ds/AC2518.htmhttp://www.ifm.com/products/s/ds/AC2519.htmhttp://www.ifm.com/products/s/ds/AC2520.htmhttp://www.ifm.com/products/s/ds/AC2750.htmhttp://www.ifm.com/products/s/ds/AC2751.htmhttp