automation india 2012 fieldbus foundation end user …...isa100.11a integration design jun isa100.11...
TRANSCRIPT
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1 September 2012
© 1994 – 2012 Fieldbus Foundation
Automation India 2012 Fieldbus Foundation End User
Conference
Richard J. Timoney President & CEO
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2 September 2012
© 1994 – 2012 Fieldbus Foundation
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3 September 2012
© 1994 – 2012 Fieldbus Foundation
Business Drivers for Growth in Remote Operations Management Market
• Plant operations are becoming more geographically dispersed
• Resources are being found in increasingly hard to reach and hazardous areas
• Effort to get people out of harm’s way and reduce personnel requirements : “Lights Out” operation
• “…a new generation of mega pipelines is being built to bring massive amounts of natural gas from some of the most remote regions of the world to many of the most densely populated centers of commerce and industry. “ – Forbes Magazine
New Generation of Mega Pipelines Source: Forbes
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4 September 2012
© 1994 – 2012 Fieldbus Foundation
The Business Challenges
• Traditional approach does not work • Move from steady state to dynamic
environment • Dynamically changing supply and
demand • Tighter production specifications • Increased regulatory pressure • Human resources challenge:
Increasingly challenging to send operators to check remote service areas
• Integration of wireless technology • Increased focus on cyber security
Workers Check a Pipeline in China Source: AP
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5 September 2012
© 1994 – 2012 Fieldbus Foundation
Introducing FOUNDATION for Remote Operations Management
• Provides a wireless and wired infrastructure for remote assets and applications, all within FOUNDATION fieldbus
• Integrates Wired Infrastructure, Remote I/O, ISA100.11a and WirelessHART®
• Incorporate remote operations data into FOUNDATION Fieldbus infrastructure for data management with direct access to device diagnostics
• FOUNDATION for ROM has the potential to transform remote operations, providing greater reliability and reduced costs.
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6 September 2012
© 1994 – 2012 Fieldbus Foundation
Application Example
I/O
Wireless
FOUNDATION for ROM Device
H1
Control Room
Wireless Backhaul Enables Access To Remote Sensors Using Standard Wireless Technologies
Remote Process HSE Wired and Wireless Backhaul
BACKHAUL: WIFI, WIMAX, SATELLITE
CELLULAR, ETC.
HART
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7 September 2012
© 1994 – 2012 Fieldbus Foundation
What are FOUNDATION for ROM Products?
• More than a simple
protocol translation gateway
• Capability Can be Embedded into Existing RTUs, Controllers, etc.
• Will be Tested &
Registered with Fieldbus Foundation
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8 September 2012
© 1994 – 2012 Fieldbus Foundation
The Business Value of FOUNDATION for ROM for End Users
Enables Predictive Maintenance Strategy
Fewer Personnel
Reduced engineering and operational
costs
Highly configurable
Increased Reliability & Availability Open and Interoperable Standard Less Customization Greener
Source: Aramco
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9 September 2012
© 1994 – 2012 Fieldbus Foundation
FOUNDATION for ROM Device Consolidates Diagnostic Data from Different Networks….
Conventional I/O
WirelessHART
H1 HART I/O
ISA100.11a
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
I/O Data
FOUNDATION Infrastructure for Data Management and Diagnostic Information
FOUNDATION for ROM Device
Transducer Blocks
Transducer Blocks
Transducer Blocks
Transducer Blocks
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10 September 2012
© 1994 – 2012 Fieldbus Foundation
And Transmits That Data Across the Wired or Wireless Backhaul to a Central Location/s
HSE Wireless Backhaul Host System
Central Control Room Remote Monitoring Station
Etc.
Conventional I/O
WirelessHART
H1 HART I/O
ISA100.11a
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
Instrument Data
Diagnostic &
I/O Data
FOUNDATION Infrastructure for Data Management and Diagnostic Information
FOUNDATION for ROM Device
Transducer Blocks
Transducer Blocks
Transducer Blocks
Transducer Blocks
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11 September 2012
© 1994 – 2012 Fieldbus Foundation
A Single Environment for Information in Context & Data Quality
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12 September 2012
© 1994 – 2012 Fieldbus Foundation
Remote Operations Management Applications
• Oil & Gas Pipeline SCADA
• Offshore Platforms • Oil & Gas Fields • Water & Wastewater
SCADA • Tank Farms &
Terminal Automation • Mining
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13 September 2012
© 1994 – 2012 Fieldbus Foundation
Application Examples: Pipelines
Source: Moxa
• API Monitoring, Custody Transfer
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14 September 2012
© 1994 – 2012 Fieldbus Foundation
Application Examples: Tank Farms
• Overfill Protection, Integration of Fire & Gas Detection
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15 September 2012
© 1994 – 2012 Fieldbus Foundation
Application Examples: Mining, Hydro Fracking
• Coordination of widely dispersed automation assets • Oil sands • Concentrating data from multiple wellheads • Smaller environmental footprint
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16 September 2012
© 1994 – 2012 Fieldbus Foundation
Application Examples: Pharma
FOUNDATION Fieldbus Instrumentation on a Skid
Mounted Fermenter Source: PharmaManufacturing.com
• Faster Integration of Multiple Skid Mounted Mobile Units
• Faster Commissioning • Easier Validation • Reduced Cost to Both End
User and OEM
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17 September 2012
© 1994 – 2012 Fieldbus Foundation
Analog Input Analog Output Bias & Gain Control Selector Discrete Input Discrete Output Manual Loader PD Control PID Control Ratio Control
Basic Control
Analog Alarm Arithmetic Deadtime Device Control 8 Channel Discrete Input/Output Flexible Function Block Input Selector Integrator Lead/Lag Setpoint Ramp Generator Signal Characterizer Splitter Timer
Advanced Control
H1 + HSE
Large Point Count Remote Devices 64 Channel Discrete Input/Output 16 Channel Analog Input/Output Wired HART ® Connectivity Wireless Connectivity Wireless HSE Backhaul Wireless Field Devices
WirelessHART®
ISA100.11a
Remote Operations Management
FOUNDATION for ROM Specification Development FB TB DD
Safety Instrumented Functions
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18 September 2012
© 1994 – 2012 Fieldbus Foundation
FOUNDATION for ROM Specification Development Teams
Conventional I/O
Wired HART
H1
WirelessHART
Host
ISA100.11a
HSE Remote I/O HSE-RIO Team Fieldbus Foundation – ISA Cooperation
ISA100.15 Working Group
Wireless Sensor Integration Team
• Large Point Count Device • Multi-channel I/O • Wired HART Block
Wireless HSE Backhaul HSE
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19 September 2012
© 1994 – 2012 Fieldbus Foundation
Media Day Demo December 2011 Lee College, Baytown Texas
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20 September 2012
© 1994 – 2012 Fieldbus Foundation
2007 Specification Team Kickoff Meeting Jan 2008 Draft Preliminary Specifications Oct 2009 Validation Team Kickoff Meeting Feb Laboratory Validation Testing - Conventional I/O Aug, Dec 2010 Laboratory Validation Testing - Conventional I/O Mar Laboratory Validation Testing - Wired HART ` Jun, Sep Preliminary Specifications – Conventional I/O Dec 2011 Final Specifications – Conventional I/O Apr
Large Point Count Devices 64 Channel Discrete Input/Output 16 Channel Analog Input/Output
FOUNDATION for ROM – HSE RIO Development Schedule
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21 September 2012
© 1994 – 2012 Fieldbus Foundation
2008 Wireless Cooperation Team Kickoff Jan Use Cases and Requirements Jun Architecture Dec 2009 Draft Preliminary Specification - HART and WirelessHART Mar Lab Validation Testing – WirelessHART Parameter Mapping Jun 2010 Lab Validation Testing – WirelessHART Parameter Mapping Nov 2011 Lab Validation Testing – WirelessHART Parameter Mapping Mar Lab Validation Testing – WirelessHART Live List Jun Preliminary Specification - HART and WirelessHART Aug 2012 Final Specification – HART and WirelessHART Apr
FOUNDATION for ROM - WirelessHART® Schedule
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22 September 2012
© 1994 – 2012 Fieldbus Foundation
2009 Backhaul Uses Cases and Requirements Completed Jan Backhaul Request for Information (RFI) Development Feb - Oct Review of RFI Responses by ISA100.15 Dec 2010 RFI Gap Analysis Competed Feb Backhaul Security Modeling using ISA99 Methods Apr First Wireless HSE Backhaul to Conventional I/O Operational Aug First Wireless HSE Backhaul to WirelessHART Operational Nov 2011 Backhaul Architecture Model review by ISA100.15 – Interfaces, Security Mar Backhaul Architecture Model review by ISA100.15 – Flow Control May Backhaul Architecture Model approved by ISA100.15 Oct 2012 Backhaul Architecture Model approved by ISA100 Apr Wireless HSE Backhaul Profiles Kickoff Jun
FOUNDATION for ROM - Wireless Backhaul Schedule
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23 September 2012
© 1994 – 2012 Fieldbus Foundation
2010 Specification Team Kickoff Meeting Oct Initial ISA100.11a Integration Architecture Dec 2011 ISA100.11a Integration Architecture Completed Mar ISA100.11a Integration Design Jun ISA100.11 Draft Preliminary Specification Development Started Aug First Wireless HSE Backhaul to ISA100.11a Operational Sep 2012 ISA100.11a Integration Interoperability Test Concept Apr ISA100.11 Draft Preliminary Specification Completed Jul ISA100.11a Validation Team Kickoff Jul Lab Validation Testing - ISA100.11a Begins Oct Lab Validation Testing - ISA100.11a Completed Dec 2012 Preliminary Specification Feb Final Specification Apr
FOUNDATION for ROM - ISA100.11a Schedule
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24 September 2012
© 1994 – 2012 Fieldbus Foundation
Live Field Demos Being Planned Starting in 2013 Brazil
• Petrobras:
India • Reliance Refining
Middle East
• Saudi Aramco
• Europe & Asia TBF
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25 September 2012
© 1994 – 2012 Fieldbus Foundation
Petrobras April 2013 Demo
• Pilot plant at CENPES research facility outside of Rio.
• Largest oil and gas related research center in the southern hemisphere.
• The demo will include the full functionality of ROM, including wireless devices integration, remote I/O integration, and wireless backhaul capability.
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26 September 2012
© 1994 – 2012 Fieldbus Foundation
Sponsors for Field Demos
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27 September 2012
© 1994 – 2012 Fieldbus Foundation
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Field Device Integration
Evolution in Asset Integration
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29 September 2012
© 1994 – 2012 Fieldbus Foundation
Device Integration Technology
Electronic Device Description Language
(EDDL)
Field Device Tool (FDT)
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30 September 2012
© 1994 – 2012 Fieldbus Foundation
EDDL Characteristics
Communication Network Independent (with dialects)
Platform Independent OS Independent Interpreted -- No machine level execution Parameter definitions and attributes
Label, Help, Units, Handing Procedure through method calls (interpreted) Visualizations through menus Common look and feel with host EDDL developer influences presentation
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31 September 2012
© 1994 – 2012 Fieldbus Foundation
FDT Characteristics
Communication Network Independent Platform Independent Based on COM/ActiveX (FDT 1.x), .NET (FDT
2.x) DTM as the device driver (application plug-in) DTM executes within an FDT Frame
application CommDTM for communication drivers
(cards, gateways) Strong visualization and business logic
capabilities
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32 September 2012
© 1994 – 2012 Fieldbus Foundation
Device Integration War?
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33 September 2012
© 1994 – 2012 Fieldbus Foundation
Complementary or Competing?
Both, but the question misses the point End Users are frustrated
Want the best of both worlds Limited choice of products based on vendors
alignment
Device suppliers are frustrated Spending money on duplicated efforts Host specific implementations
System Suppliers are frustrated
33
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34 September 2012
© 1994 – 2012 Fieldbus Foundation
Why Field Device Integration?
Process automation end users are asking for a single solution Current FDT and EDDL technologies with partial
overlap cause competitive positioning Current situation is confusing because of conflicting
messages
Suppliers face expensive development Most suppliers are simultaneously part of ECT
organization and FDT. They must invest in parallel developments for EDDT
and FDT.
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35 September 2012
© 1994 – 2012 Fieldbus Foundation
FDI Project Extended Scope
Public commitment from several key suppliers (2010)
Extended Scope Common Validation Effort FDI/FDT 2.0 Interoperability Common Tools
– Device Package Development Tools (IDE)
– Host Interpreters – Package Conformance Tools – Host Conformance Tools
EDDL Profile Harmonization
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36 September 2012
© 1994 – 2012 Fieldbus Foundation
FDI Cooperation LLC
Founded Sept 2011 Not for Profit Limited
Liability Cooperation (US) Joint ownership by 5 ECT
Foundations Three year limited lifetime
Replaces ECT Finish FDI as IEC standard Facilitate development of
common software tools Promotion Marketing
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37 September 2012
© 1994 – 2012 Fieldbus Foundation
FDI Features
A unified device integration standard Built on knowledge gained from EDDL and
FDT Uses OPC UA object model concepts Platform, Protocol Independent Technology Independent Supports scalable clients, from simple
handhelds to full asset management applications
Scales appropriate to the device supplier needs
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38 September 2012
© 1994 – 2012 Fieldbus Foundation
FDI Device Package Standard
EDD (mandatory)
Electronic Device Description Language
(EDDL)
Microsoft .NET/WPF
for Workstation Platform
Device Definition (Parameters)
Business logic (Rules) User Interface (Structure)
User Interface Plugin Device Applications
Product Manuals Images Electronic Certifications Protocol specific Files
(CFF)
Integrity Authenticity UIP
(optional)
UIP (optional)
Attachments
(optional)
Attachments
(optional)
Defined File Name Convention e.g. acme.5930pressure.1.0.0.foundation_h1.fdix
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39 September 2012
© 1994 – 2012 Fieldbus Foundation
Standardized Access to Device Information Model
Enables access to device information for MES Systems
FDI specifies rules to ensure that 3rd party applications cannot access sensitive parts of the information model
The FDI Server controls the access to device information
Generic OPC UA Client
OPC UA Services
Communication Server
OPC UA Services
FDI Client
FDI Server
FDI Host
Vendor B Vendor A
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40 September 2012
© 1994 – 2012 Fieldbus Foundation
Backward Compatibility
Critical End User Requirement Foundation Fieldbus
Full support to existing DD Library (DD4, DD5) HART
Full support of existing DD Library (FMS, FM6, FM8) PROFIBUS
Legacy EDDs were DDL Source Backward compatibility through new Tokenizer tool
Native FDT 2 based system can support FDI
Packages N ti FDI S t t EDDL
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41 September 2012
© 1994 – 2012 Fieldbus Foundation
Simplify Deployment
Into the System FDI Packages are
imported, not installed No Windows Installer No writing registries No installing DLL or
other windows libraries Intuitive file name
convention No more ‘0101.ffo’
Within the System FDI Servers maintain
device models Servers push UIPs to
clients on demand Install once, use
everywhere All persistent data
resides at the FDI server
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42 September 2012
© 1994 – 2012 Fieldbus Foundation
Integrity and Authenticity
FDI Package is signed using x509 digital certificates
Industry standard for security Integrity
Verify the package has not been manipulated Authenticity
Verify the package developer
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43 September 2012
© 1994 – 2012 Fieldbus Foundation
FDI Conformity Assessment
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44 September 2012
© 1994 – 2012 Fieldbus Foundation
Common Device Tools
UIP
Development
Integrated Development Environment (IDE)
EDD UIP
Editi
ng
Test Engine To
keni
zing
Pack
agin
g
Test Certification/Registration
Device Vendor
Device Package
EDD UIP
EDD UIP
FDI Cooperation provides a cross protocol Integrated Development Environment!
Development and Test of Device Packages
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45 September 2012
© 1994 – 2012 Fieldbus Foundation
Common Host Tools FDI Cooperation provides protocol independent Standard Host Softwate Components Host System manufacturers implement FDI Host Components for:
Device Management Tools Asset Management Tools DCS
OPC UA Services
Communication Server
OPC UA Services
FDI Client
FDI Server
FDI Host
Standard FDI Host Components
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46 September 2012
© 1994 – 2012 Fieldbus Foundation
Registration/Certification
Registration/Certification will be performed by technology foundations
Based on jointly developed common test tools
No independent FDI Certification certificate Supplements existing registrations
processes
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47 September 2012
© 1994 – 2012 Fieldbus Foundation
Active Tools Development
Tools in development since 2011 First Device IDE release set for mid-2013 Specification 1.0 release set for mid-2013
Device developers can get involved today Prototype tools available Interoperability workshops planned Get ahead of the development curve
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48 September 2012
© 1994 – 2012 Fieldbus Foundation
Standardization Progress
2011 2012 2013 2014
New Work Item Proposal
New Work Approval
First Committee Draft
Committee Draft for Vote
Final Draft International Standard
International Standard
Second Committee Draft
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49 September 2012
© 1994 – 2012 Fieldbus Foundation
Summary
A real, unified device integration standard “Foundations” cooperate in FDI Cooperation
to complete and promote FDI Technology Process automation vendors engaged in FDI
development IEC Standardization has been initiated Interoperability is built into the specification Established lifecycle concept FDI fulfills NAMUR NE105 requirements
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50 September 2012
© 1994 – 2012 Fieldbus Foundation
Where To Get More Information FDI Cooperation
Website: www.fdi-cooperation.com Whitepaper: www.fdi-cooperation.com/index.php/technology.html
Fieldbus Foundation Website: fieldbus.org Email: [email protected] User Forums: forums.fieldbus.org Blog: foundationfieldbus.blogspot.com Twitter: twitter.com/FOUNDATIONField LinkedIn: linkedin.com/company/fieldbus-foundation LinkedIn Discussion Group: Fieldbus Foundation YouTube: youtube.com/user/FieldbusFoundation
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51 September 2012
© 1994 – 2012 Fieldbus Foundation
Thank You