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Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus Anwender- und Anbietersicht Dr. Gerhard Volkwein, Digital Factory Division, Siemens AG siemens.com © Siemens AG 2017

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Page 1: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

Automation Day, Nürnberg, 19. Juli 2017

Industrie 4.0 aus Anwender-und AnbietersichtDr. Gerhard Volkwein, Digital Factory Division, Siemens AG

siemens.com© Siemens AG 2017

Page 2: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 2 Digital Factory

Electrification, automation, digitalization Siemens’ Divisional setup

Digital Factory Power and Gas,Power Generation ServicesWind PowerEnergy Management

Process Industries and Drives Mobility Building Technologies Healthineers

Page 3: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 3 Digital Factory

Digital Factory integrates unique competencies in Product Lifecycle Management and automation under one roof

Digital Factory Division

Factory Automation

Control Products

Customer Services

Product LifecycleManagement

Motion Control

Page 4: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

Digitalization changes everything

The next trillion dollars will be earned with data – for our customers and for our industries.

Michael Dell, founder of Dell Inc.

Digital is the main reason just over half of the companies on the Fortune 500 have disappeared since the year 2000.

Pierre Nanterme, CEO Accenture

Page 5: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 5 Digital Factory

Trends in manufacturing industries

AutomationFully automated complex systems, new concepts e.g. agile and decentralized manufacturing

Industrial SoftwareDigitalization in more and more industries results in continuous, high demand

Individualizationleads to production down to lot size 1

E-carIncreasing eco-/health-awareness leads to new approaches in automotive

Additive Manufacturingallows new use cases, individualization and new designs

New retailing conceptslike E-commerce lead to large amount of parcels (logistics)

Fresh, organic, local Consumer focus on health and nutrition leads to new food processing technologies

RoboticsUsage of collaborative and autonomous robots is increasing

Artificial IntelligenceIn manufacturing at early stage

Internet of ThingsBig data from billions of intelligent devices enables business transformation

Consumer trends Digitalization Technology

Page 6: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 6 Digital Factory

Our customers have essential requirements –throughout the manufacturing industry

Security

Speed Flexibility Quality Efficiency

Page 7: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

Digitalization from a user‘s perspective

Page 8: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 8 Digital Factory

Siemens’ Amberg Electronics Plant (EWA) Holistic approach generates highest performance

SIMATICSPS - Speicherprogrammierbare

SteuerungenDP - Dezentrale PeripherieHMI - Human Machine Interface

~1 SIMATIC product per second>1200 product variants in Teamcenter

24 hours from order to arrival at customer

10x increase of productivity since start of production in 1990 with consistent amountof employees

~11 dpm means near-perfect quality(99,9989%) every time

Speed

Flexibility

Efficiency

Quality

Page 9: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 9 Digital Factory

Siemens’ Electric Motor Plant Bad Neustadt (EWN)Increase of plant productivity through digitalization

Capacity utilization increased by 20% in mechanical pre-production

Setup time for new machine tools reduced by 60%

Cycle time on several parts reduced by up to 20%

Clear productivity increase through robots for flexible automation

New customer center „arena of digitalization“

Page 10: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

Digital Enterprise –the answer of Siemens to Industrie 4.0

Page 11: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 12 Digital Factory

Technological forces transforming industry

Changing the way products are realized

Advancedrobotics

Additivemanufacturing

Intelligent automation

Changing the way products come to life

System of systems

Intelligentmodels

Generativedesign

Changing the way products evolve

Knowledgeautomation

Big dataanalytics

Cloudecosystems

Page 12: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 13 Digital Factory

Advancedrobotics

Additivemanufacturing

Intelligent automation

System ofsystems

Intelligentmodels

Generative design

Knowledgeautomation

Big dataanalytics

Cloudecosystems

Ideation UtilizationRealization

Technological forces transforming industryManufacturers must embrace the technologiesand transform their business into a digital enterprise

Page 13: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 14 Digital Factory

Applied across the entire value chain

Ideation UtilizationRealization

ServicesProductionexecution

Productionengineering

Productionplanning

Productdesign

Page 14: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 15 Digital Factory

A common digital thread enables continuous business transformation

Ideation UtilizationRealization

ServicesProductionexecution

Productionengineering

Productionplanning

Productdesign

Page 15: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 16 Digital Factory

By compressing the innovation lifecycle

Ideation UtilizationRealization

ServicesProductionexecution

Productionengineering

Productionplanning

Productdesign

Page 16: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 17 Digital Factory

Digital Twin

Digital Twin of the product

Digital Twin of the production

Digital Twin of the performance

Digital Twin of the product

Electronics design and simulation

Mechanical and environmental design and simulation

Software design and simulation

Page 17: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 18 Digital Factory

Product design

Designthe productNX CAD

1 2 3 4 5

Page 18: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 19 Digital Factory

Product design

Simulate the physical behaviorSimcenter

1 2 3 4 5

Page 19: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 20 Digital Factory

Product design

Simulate the productSimcenter

1 2 3 4 5

Page 20: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 21 Digital Factory

Product design

Design and simulate electronic systemsMentor Graphics

1 2 3 4 5

Page 21: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 22 Digital Factory

Machine concept

Design and simulate the machine conceptNX Mechatronics Concept Designer

1 2 3 4 5

Page 22: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 23 Digital Factory

Validate the PLC code in the virtual worldNX Mechatronics Concept Designer, PLCSim Advanced, TIA Portal

Machine commissioning

Digital Twin of SIMATIC S7-1500

1 2 3 4 5

Page 23: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 24 Digital Factory

Validate the PLC code in the virtual worldNX Mechatronics Concept Designer, PLCSim Advanced, TIA Portal

Machine commissioning

Digital Twin of SIMATIC S7-1500

1 2 3 4 5

SIMATIC S7-1500

Fast and efficient engineering and commis-sioningTotally Integrated Automation Portal

Page 24: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 25 Digital Factory

Digital Twin

Digital Twin of the product

Digital Twin of the production

Digital Twin of the performance

Digital Twin of the product

Digital Twin of the production

Page 25: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 26 Digital Factory

Production planning

Plan your production processTeamcenterManufacturing

1 2 3 4 5

Page 26: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 27 Digital Factory

Production planning

Create the layout and select the equipment Line Designer

1 2 3 4 5

Page 27: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 28 Digital Factory

Production planning

Simulate and optimize your production processTecnomatixProcess Simulate

1 2 3 4 5

Page 28: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 29 Digital Factory

Production engineering

Automatically generate the PLC code for TIA PortalProduction Systems Engineering

1 2 3 4 5

Page 29: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 30 Digital Factory

Production engineering

Validate the PLC codein the virtual worldTecnomatix Process Simulate, PLCSIM Advanced, TIA Portal

Digital Twin of SIMATIC S7-1500

1 2 3 4 5

Page 30: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 31 Digital Factory

Manufacturing process planning in a brownfield environment leveraging both digital models and point cloud data

Page 31: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 32 Digital Factory

Manufacturing process planning for new manufacturing technologies

3D printing and cutting on a single machine

NX CAM supporting both additive and subtractive manufacturing operations

Page 32: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 33 Digital Factory

Production execution

Schedule and process work operations, run quality inspection operationsSIMATIC IT, Camstar, R&D Suite, QMS

1 2 3 4 5

Page 33: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 34 Digital Factory

Production execution

Efficient and secure production with TIASIMATIC, SINUMERIK, SIMOTION, SIMOTICS SINAMICS and SIRIUS

1 2 3 4 5

Page 34: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 35 Digital Factory

Digital Twin

Digital Twin of the product

Digital Twin of the production

feed back insights to continuously optimize product and productionMindSphere

Digital Twin of the performanceDigital Twin of the performance

Page 35: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 36 Digital Factory

MindSphere – the cloud-based, open operating system for the Internet of Things from Siemens

MindAppsAsset transparency and analytical insights into machines, plants, fleets and systems

MindSphereVarious cloud infrastructures: Public, private or on-premise

MindConnectSecure plug and play connection of Siemens and third-party products

MindSphere

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Page 36: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 37 Digital Factory

Machine services

Let your machine speak to youMindSphere –the cloud-based, open IoT operating system

1 2 3 4 5

Page 37: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 39 Digital Factory

Digital Enterprise Suite –Our unique portfolio for the digital transformation

Page 38: Automation Day, Nürnberg, 19. Juli 2017 Industrie 4.0 aus ... · Robotics Usage of collaborative and autonomous robots is increasing ... Machine commissioning Digital Twin of SIMATIC

© Siemens AG 201719. Juli 2017Seite 40 Digital Factory

Dr. Gerhard Volkwein

Siemens AGDigital Factory DivisionDirector Digital Enterprise Architecture

Gleiwitzer Straße 55590475 Nürnberg

E-Mail: [email protected]

Antworten auf häufig gestellte Fragen zu Industrie 4.0:www.siemens.com/digital-enterprise-suite

Vielen Dank für Ihre Aufmerksamkeit