automatic generation of a simulation-based digital twin ... agofdtfrom3d.pdf · from a 3d plant...
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Gerardo Santillán
Automatic Generation of a Simulation-based Digital Twin
From a 3D Plant Model
Customer Manager
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Digital twins
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Digital Twin
A digital replica of a plant, which contains information of the:
• Structure
• Dynamics of how the devices or processes operate
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Digital Twin: Structure information
A digital replica of a plant, which contains information of the:
• Structure, which can be obtained from plant design material
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Simulation-based Digital twin
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Digital Twin: Dynamics of the plant
A digital replica of a plant, which contains information of the:
• Dynamics, which can be simulated using first-principles simulation models of the plant
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Tracking simulator
31.10.2018 7
Control System
Process
Model
time
x
Dynamic Estimation
t0
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Simulation-based Digital Twin: Applications
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Model development in process industry
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Automatic Simulation Model Generation from 3D Plant Model
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Automatic Simulation Model Generation from 3D Plant Model
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Enabling Technologies
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3D to Simulation: Enabling Technologies
AutoCAD Plant 3D™
An industry-specific toolset for plant design and engineering to create P&IDs and
integrate them into a 3D plant design model.
Apros 6™
A modelling tool for high-fidelity dynamic process
simulation.
Apros® is a registered trademark of Fortum and VTT
http://www.apros.fi
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Modeling Factory™
Engineering Automation ServicesModeling Factory is a cloud-based service formanaging creation and use of engineeringassets throughout the plant lifecycle.
Different Modeling Factory Workrooms canbe used e.g. to:
• Automatically generate simulationmodels from engineering data sources.
• Configure and use Digital Twins.
• Manage and automate collaborative multi-simulation for testing.
• More!
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Implementation Example:Simulation-based Digital Twin of a Laboratory-scale Water Heating Process
* This work has been carried out at Aalto University as part of the Engineering Rulez Project.
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Laboratory Water Heating Process
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Automatic Model Generation
• Automatic model generation in 3D Plant Model Broker is based on Simantics Constraint Language.
• AutoCAD Plant 3D model is used to retrieve geometrical data of:
• Equipment
• Piping
• Pipes, elbows and tees.
• Points
• Connections
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Simulation Model Results
M200 M100
B200B300 B100
B400
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Simulation Model Results
G. Santillán Martínez, S. Sierla, T. Karhela, J. Lappalainen, and V. Vyatkin, “Automatic Generation of a High-Fidelity Dynamic Thermal-hydraulicProcess Simulation Model from a 3D Plant Model,” IEEE Access (Under Review), 2018.
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Simulation Model Results
G. Santillán Martínez, S. Sierla, T. Karhela, J. Lappalainen, and V. Vyatkin, “Automatic Generation of a High-Fidelity Dynamic Thermal-hydraulicProcess Simulation Model from a 3D Plant Model,” IEEE Access (Under Review), 2018.
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Simulation model synchronization with the process
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Tracking simulation results
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Semantum Live Virtual Twin visualization
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Live Virtual Twin 3D Visualization through Autodesk Forge™
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Simulation-based Virtual Twin of a Lab-scale Heat Production Plant
Enabled by Autodesk Forge & Semantum Modeling Factory
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Interface overview
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Hotpots description
Vessel
Pressure
Feedwater
Tank Level
Main Line
Flow
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Hotpots navigation
3D model
navigation
interface
Simulation
control buttons
Hotspot
description
Digital Twin
Results
Process
Measurements
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Application case:Predictive Transient Simulation
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Transient prediction
Production transients are caused by changes on the plant states due to:
• External disturbances
• System malfunctions
• Production set point changes
Predicting the plant’s transient response is critical for ensuring that:
• the changes are safe (e.g. system stability)
• the production remains efficient
Reliable transient prediction can only be achieved through dynamic simulation!!
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Transient prediction with Digital Twin
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Benefits
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Reduction of Simulation-based Digital Twins development time and cost• Automatic model generation dramatically reduces model development
and maintenance time and costs.
• OPC UA reduces system integration effort
• Utilizing the 3D plant model for DT visualization reduces development time and costs
Current Model Development Workflow Our Solution: Engineering Automation
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Automatic model generation available during early process design
• 3D Plant Model Broker can be utilized already during early process design phases when the 3D plant models are available.
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Available also for P&ID
• Results of simulation models automatically generated improve when other engineering data sources are combined.
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Simulation-based Digital Twin: Applications
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Thank you!