automatic cup mask forming machine (se-cmm10)adopt delixi high quality 750 inverter, stable...

LL-2, Avani Plaza, Near Satellite Towers, Opp H.P. Petrol Pump, Satellite, Ahmedabad - 380015. Gujarat, India.

Tel: +91-79-40033558 | Mobile: +91-9374021441 Email: [email protected] | Website: www.ultrasonicwelding.in

Producing Line Details for Mask as Following

1. Forming

Automatic cup mask forming machine (SE-CMM10)

mailto:[email protected]

http://www.ultrasonicwelding.in/



Operating instruction:

Just put the raw material onto the feeding shelf, and withdrawing the raw material to the

forming mould, press "start" button, and it will automatic running.

Technical Data

Model SE- CMM10

Voltage 220V

Air Pressure 5kg/cm2

Capacity 42-48 pcs/min

Weight 500 KG

Dimensions 3400*1230*1900MM

Max power 10kw

Working power 5kw

Mould of machine

Automatic cup face mask

forming machine product(can

change the shape of cup

mask according to mould).





Finished Product





2. Covering Piece Making

Fully-Auto Cup Mask Covering Piece Making Machine

(SE-CMM03)

Instruction

This fully-auto cup face mask covering piece making machine is used for the processing

of cup mask outer layer production, it utilize principle of ultrasonic cutting and automatic

sealing to finish the cutting and sealing for outer layer of cup mask. This machine can solve

the traditional problems: inaccurate positioning and size, low efficiency, and high cost

price of labor. It can automatic feeding, ultrasonic cutting, and scrap in sunder, improve

the production efficiency, reduce the production cost price, and make the product to be

more standard, high quality and beautiful shape.





Operation instruction

Put the raw material onto the feeding shelf:

Cutting & sealing:

Finished product:





Technical Parameter

Model SE- CMM03

Ultrasonic Frequency 20KHZ

Power 1800W

Voltage 220V,50/60HZ

Air Pressure 6Kg/cm


Weight 450 KG

Dimensions 840x630x1430mm

Feeding material size 1550x620x1510mm

Functions and Features:

Pull tube feeding, positioning is more accurate, it can control to a minimum width

of raw materials and save cost.

The length of product is controlled of uniform size, deviation ± 1mm, it can

effectively control the product length, the slice of product not only to meet the

production process requirements, but also eliminate the waste.

Independent feeding shelf, easy to operate and adjust the raw material.

High degree of automation, low requirement of worker, just need to put on the raw

material to the machine and take out the finished.





Automatic counting, can active control production efficiency and production schedule.

Inverter control, the production speed can be adjusted according to the request.

Rotary control box, the direction of the control box can be adjusted according to the

request.

Automatic scrap collection, reduce the workload (as follow).

Machine frame adopt alloy aluminum, beautiful shape and not rust.

Adopt Taiwan ultrasonic system, Japan vibrator.

Adopt Delixi high quality 750 inverter, stable performance, and easy to operate.

Adopt inverter control, equipped photoelectric detector, and make the cutting angle

more stable (as follow)

Automatic ultrasonic welding roller is made of high quality steel DC53,Increasing the

use life, and more durability(as follow.





The ultrasonic mould is made of Cr12MoV material, compare to common mould, it is

more hardness, and suitable for long time working, not easy out of shape(as follow)





3. Printing:

Cup Mask Pad Printer Two Colors (SE-CMM08)

Operating instruction

Before printing:

After printing:





Technical parameters

Model SE- CMM08

Voltage 110/220V 50/60HZ

Air-pressure 5kg/cm2

Max size of steel plate 100 x 150mm

Capacity 20 pcs/min

Dimensions 72 x 46 x 138cm (L*W*H)

Weight 95 KG

Introduction

Vertical type structure, screen goes up and down vertically and the printing

route is cross flight around. Drive by variable frequency motor. All the bearing use linear guide. Printing pressure controlled by TAIWAN air cylinder Integrated circuit (monolithic) control the circuit. Plate form-and-vacuum with low suction noise . Printing plate is adopted materials with high hardness, and the pore is

homogeneous (Can manufacture with customer’s requirement) Printing plate set up fine tuning with direction of X,Y,Z. The procedure is set up with three mode: manual, semi-automatic or

automatic which with produce requirement. Handling and cleaning the printing head, scraper and ink-return blade is

convenient. Angle of Scraper and ink-return blade can adjust at random. Size of screen can be adjusted expediently base on the halftone. Equip safety slab and power emergency trip system which accord with

international industrial safety standard.





4. Welding and Cutting:

Rotary Cup Mask Edge Welding and Cutting Machine

(SE-CMM02)

Working Principle

Rotary cup face mask edge welding and cutting machine, mainly used for the edge

welding and cutting processing in cup type face masks production, melted the two

independent processing edge welding and edge cutting creatively, multi working position

turntable, with cutting device, welding and cutting noses will work at the same time, with

PLC control system, operating with touch screen, convenient and easy, each machine need

only one worker with feeding and pick up the finished products, can greatly saves





artificially, improve the production efficiency and make the production of cup type face

mask more easy.

Operating Instruction

Feeding:

Rotating And Edge Welding:

Edge Cutting:

Finished Products:





Technical Data

Model SE- CMM02

Voltage 220V, 50/60HZ

Output Power 4200 W

Air Pressure: 6 kg/cm2

Ultrasound Frequency 15KHz


Dimensions 800 x 1120 x 1750mm (L*W*H)

Weight 900 KG

Function and Features

Rotary cup type face mask edge welding and cutting machine, gains a high reputation

in its industry and have many advanced design which are leading the industry levels:

National Patent Products, Auto Leveling Device:

Auto leveling and adjusting device: the creative use of automatic leveling device

makes the operation of the level adjusting a very easy thing: you don’t need the workers

any more, the machine will finish it itself, greatly simplifying the difficulty of use. Right

because of this device, this machine has gained the National Patent of China, the patent no.

is 201020143167.0 , name: multi working position auto leveling ultrasonic welding and

cutting equipment, this is the first national patent gained device in ultrasonic face mask

machine industry.

Gantry Structure, Better Cutting Effect:

In ultrasonic cup type face mask production industry, most of rotary cup face mask

edge welding and cutting machine are being designed to fission type structure except

Nekon machinery adopts the gantry one, this structure can withdraw much more power





between the processing of the cutting which will make the cutting effect better, the

finished products will be more beautiful.

Multi Working Position, Safer Operating:

Rotary multistage structural, avoid the operating directly under welding and cutting

moulds which can offer more protection to the operators, can effectively reduce the

industrial injury accident rates.

Edge Welding and Cutting At The Same Time, More Accurate Positioning:

Different from the separately welding and cutting processing, this cup type face mask

edge cutting and welding machine will finish these two processing at the same machine,

so you do not need to adjust the cutting position after the welding position which

guaranteed more accurate position, thus the trimming of the face masks will be more even,

and the finished products will be more beautiful.





5. Breathing Valve Punching

Cup face mask breathing valve punching machine

(SE-CMM04)

Introduction

Function: For punching of cup mask breathing valve installation hole, and we applies

foot-switch ,easy operation , and the hole can be done according to customer’s

requirement, which is a ideal holes punching Equipment.





Technical Data

Model SE- CMM04

Voltage 220V

Output Power 50 W

Air Pressure: 6 kg/cm2


Dimensions 700 x 600 x 1200mm (L*W*H)


Position device will be made according to different mask shapes, high precise punching

and error free. Fast, can punch 2~8 pcs mask at the same time. Easy operating, can be used instantly after power on. Quiet, without noise, and much safer than traditional punchers. Smart and artificial design, space saving.





Operation

Samples





6. Nose Clip Welding:

Cup Mask Nose Clip Assembling Machine (SE-CMM05)

Introduction

Apply to adhesive the cup mask nose clip which replaces traditional manual laminating.

Cup Mask Nose Clip Assembling Machine works according to the principle of pneumatics

and assistant heating devices. The machine works with accuracy placement and simple

operation, adhesive strength and efficiency is high. Cup Mask Nose Clip Assembling

Machine is the manufacture ideal equipment of N95 mask, cup mask, three-dimensional

mask and dust mask.





Technical Data

Model SE- CMM05

Voltage 220V, 50/60HZ


Dimensions 700x600x950mm (L*W*H)

Weight 30 KG

Delay time 0.3sec

Laminating time 0.5sec

Working temperature 100°± 5°


A collection of heating and laminating which can be operated by worker simply.

Face mask with precise location, product standardization and high unify level.

Constant temperature control, easy to technological parameter.

Operation process:

Put the cup mask





Put the nose clip

Assembling

Finished Product





7. Ear-loop Welding:

Face mask ear-loop welding machine (SE-CMM06)

Technical Parameter:

Model SE- CMM06

Ultrasonic Frequency 35K

Power 500W

Voltage 220V

Air Pressure 3 KG/CM2


Dimensions 800 x 600 x 1400 MM






Smart design and easy for operation. Can welding the ear-loops for disposable masks, inner/outside ear-loop masks, cup

masks, duckbill masks and other special-shaped masks. After finished the mask blank, then start to weld the ear-loop with manual, easy for

operation, and the welding effect is beautiful. A group two experienced workers can finish 10~12 pcs per minute.

This ultrasonic face mask ear-loop welding machine use the original imported

transducer/converter which with stable output performance, and quality spares, smart

design which makes the operation much more convenient, mainly used to the ear-loop

welding for N95 masks such as cup type masks, dust-proof masks, duckbill masks,

medical disposable masks and so on, with a high productivity and quality finished

products. Double guide pin design can solve the problems of tilting during the welding

processing. Convenient operation design, perfect welding effect, won't hurt the material.





8. Breathing Valve Welding:

Breathing valve welding machine (SE-CMM20)

Technical Parameter

Model SE- CMM20

Voltage 220V


Weight 95 KG

Dimensions 1250*1200*1310MM (L*W*H)

Welding Size 130 mm






Use of original imported super-power transducer Integrated structures, adoption of a safety scale adjustment control. Computer intelligent control, accuracy is up to thousandth of a second4.Mold level

adjustment, frame-mode simple and quick Automatic up and down action, which is the firstly in domestic market. Base level regulation, frame-mode fast.

Production process of cup face mask



automatic cup mask forming machine (se-cmm10)adopt delixi high quality 750 inverter, stable...

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