autolaunch company presentation. 2 dateauthor disclosure or duplication without consent is...

Autolaunch Company Presentation

2Date Author Disclosure or duplication without consent is prohibited

Magna Group Structure

CTTS GroupJohn Petroni

(Executive VP)Hans Szlavik

(Vice President)John Goodron(V.P. Finance)


MASSIV DIE-FORMCANADA

(Mick O‘Neill)

Stamping DiesLarge Class“A“

& UnderbodyParts

CHRISTYINDUSTRIES

U.S.A.(Ritch Judkins)

DevelopmentSimulation &

PrototypeMedium toLarge Size

MASSIVAUTOMATED

SYSTEMSCANADA

(Tom Dermody)

Closures &Structural Underbody

Assembly Lines

AUTOLAUNCHIRELAND

(Eddie Hickey)

Stamping DiesMedium to

Large Class“A“ & Underbody

Parts

MASSIVADVANCED

TECHNOLOGYCANADA

(Oliver Byrne)

Small SizeMedium SizeProgressive & Transfer

Tooling

TIANJIN TOOLINGCHINA

(Hans Szlavik)

Stamping Dies Medium to Large

Class “A“ & Underbody Parts

CTTS Group Structure

CTTS GroupJohn Petroni

(Executive VP)Hans Slavik

Vice President)John Goodron(V.P. Finance)

http://www.christyind.com/default.htm


Global Launch Support

CHRISTYINDUSTRIES

U.S.A.

AUTOLAUNCHIRELAND

TIANJIN TOOLING

CHINA

MTTSG GERMANY

MASSIVAUTOMATED

SYSTEMSCANADA

MASSIVADVANCED

TECHNOLOGY GROUP CANADA

MASSIVDIE-FORMCANADA

http://www.christyind.com/default.htm


Autolaunch Location

• Logistically located near to the main ports: Rosslare – 80 kmWaterford – 70 kmDublin – 100 km

• Dublin International Airport – 90km (M9 motorway)


About Autolaunch

Autolaunch Ltd. was founded in 2002,

The location provides a keen, well-educated and skilled labour force.

The Carlow area has a long established die manufacturing culture, spanning more then 35 years

2002 Plant size 4,500 sqm

2009 Expansion plant size 7,000 sqm

2011 Expansion plant size 10,500 sqm

Current employees: 190

Company Size


Autolaunch’s Systems

ISO 9001

ISO 14001

OHSAS 18001

Magna Employee Charter


Processes:• Cold Forming • Hot Forming• Superplastic Forming

Materials:• Drawing Steel• High strength DP600 and DP920• Aluminium (6000 and 5000 series)• Laser Welded Steel

Parts:• Outer Closures • Inner Structural Parts• Superplastic Forming Parts

Manufacturing Capabilities


Customer Data Autolaunch/Christy Industries

Draw & Process Development Autoform

Pam StampDyna formLs-DynaAnsa

Autolaunch

Engineering Process

Design & Build Catia V5


Manufacturing Processes

17 - CNC Milling Machines - Bed sizes ranging up to 5m x 2.55m -

32 - Machinists 4 - Apprentices Machinists

11 - Presses (600T to 2300T) - Bolster sizes ranging up to 4.9m x 2.7m -

2 – 40 Ton Cranes Try-Out Specialists Commissioning in Customer’s

Home-Line

Machine Shop Tool Shop Try-Out

2 – 40 Ton Cranes 70 – Skilled Toolmakers 11 - Apprentices Toolmakers

(Irish Tool & Die Program)


Quality

2 - Oryzo CMM (X-5.0 Y-2.5 Z-1.5) 1 – ITP Gantry CMM 1 – Brown & Sharpe Manual CMM 1 - Brown & Sharpe CMM (X-5.9 Y-1.5 Z-2.5)

Software: PC Demis, Catia V5 Direct translator


Customers

http://images.thecarconnection.com/med/gm-logo_100168934_m.jpg

http://vector4u.com/wp-content/uploads/2009/09/scania-logo.jpg


Reinforcement Bracket 8mm Steel

Underbody Rocker Panel High Strength Steel – DP600

B Pillar Inner Panel High Strength Steel – DP920

Experience: Underbody Body & Structure Parts

Front Cross-Member

Rear Cross-MemberBumper Bracket 12mm Steel


B Pillar A463

A Pillar A463

B Pillar Reinforcement A463

Experience: Hot Forming Parts

Moon Roof A463

Rear Door Reinforcement A463

Reinforcement Side Rail A463


Hood Outer

Roof OuterDoor Outer Front L/R

Door Outer Rear L/R

Hood Inner

Experience: Cold Forming - Aluminum


Fender RH / LH

Hood Inner

Hood Outer

History: Cold Forming - Aluminum

Liftgate Outer Upper/Lower

W166 Project



Liftgate Outer Upper

Liftgate Outer Lower

Fender RH / LH

Hood Inner

Hood Outer

X166 Project


Hood Inner

Hood Outer


Fenders

SPF Process – Door Outers

SPF ProcessDoor Inners


Decklid Inner

Hood Inner

Hood Outer

Decklid Outer

Experience: Cold Forming - Steel

Laser Brazed


Industry SPF Leader

Production started in August 2009

Expanding current plant capacity to meet increasing customer demand

Super Plastic Forming in Autolaunch

Overview


Super Plastic Forming is a unique hot forming process for aluminum sheet material.

Air at high pressure is blown at controlled speeds to form desired shapes & geometries

The material is stretched for up to 1000%

Super Plastic Forming (SPF)

It reduces overall vehicle weight

In some cases it eliminates sub-assemblies

It reduces CAPEX on program launches

Benefits of SPF

How it Works


Current SPF Production

http://www.cars0.com/bentley-continental-gt/bentley-continental-gt-3


Current SPF Production


Innovation Technology & SkillThank YouGo raibh maith agatDanke schönMerci beaucoupGrazieGracias Σας ευχαριστούμεObrigadoВыありがとう너를 감사하십시요謝謝


Andreas Witt Phone: [email protected]

Projects Dep.: Clive WatkinsPhone: +353-59-9720374Mobile: [email protected]

CAD/CAM Dep.: John O’NeillPhone: [email protected]

General Manager: Ed HickeyOffice: +353-59-9720370Mobile: [email protected]

John FlemingPhone: [email protected]

Sales Dep.:

Contact Details

autolaunch company presentation. 2 dateauthor disclosure or duplication without consent is...

Documents

large size christyindustriesu

dateauthor disclosure

company size slide

finance slide

formcanada slide

expansion plant size

m9 motorway slide

autolaunch autolaunch