atomenergomash jsc nuclear and power engineering · mini-hydro-electric power plants...

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ATOMENERGOMASH JSC Nuclear and Power EngineeringAddress: 28/3 Ozerkovsakaya nab., Moscow, 115184 Telephone: +7(495) 668-20-93 Fax: +7(495) 668-20-95 Website: http://www.aem-group.ru/en/ E-mail: [email protected]

JSC Atomenergomash

ABOUT USАtomenergomash JSC (AEM, Сompany, Group) is a machine building division of ROSATOM State Atomic Energy Corporation. One of the leading Russian power engineering companies, a supplier of efficient integrated solutions for nuclear and thermal power plants, natural gas and petrochemical industry, shipbuilding, hydroelectricity, demineralization, water treatment, water purification and special steel market.

2 JSC Atomenergomash

FIGURES AND FACTS • AEM was established in 2006 as part of

ROSATOM State Atomic Energy Corporation.

• The Holding includes about 20 power engineering companies, R&D, manufacturing, construction and construction companies located in Russia, Ukraine, the Czech Republic, and Hungary.

• The Holding’s equipment is installed in more than 20 countries.

• 14% of global Nuclear Power Plants (NPP) and 40% of Thermal Power Plants (TPP) in Russia and the former Soviet Union countries run our equipment.

ATOMENERGOMASH

• The key developer and equipment manu-facturer for the reactor facility of the water-water energetic reactor (VVER).

• The key developer and equipement man-ufacturer of fast nuclear reactors (FNR).

• Equipment manufacturer for the turbine island of NPP with VVER.

• The only Russian manufacturer of steam generators and main circulation pumps for Russian-built NPPs.

• The key developer and manufacturer of marine reactor plants for the Navy and nuclear icebreakers.

• One of the largest manufacturers of power plant boilers and Heat Recovery Steam Generator (HRSG) for medium and large Combined Cycle Gas Turbine (CCGT) units.

• A large manufacturer of distilling towers, reactors, vessels and other equipment for oil and gas and petrochemical industry.

• One of the largest Russian high-pressure pipeline manufacturers.


OUR STRATEGYBy 2030, Atomenergomash will be transformed into a high-tech, diversified, globally competitive, and long-term sustainable holding company.

AEM is solving the following strategic tasks to improve the general Rosatom’s competitiveness:

• The Group’s expansion into related industries thermal power and alternative energy, gas and petrochemical industry, shipbuilding.

• International partnership and cooperation with global leading companies through becoming part of their value chains, establishing alliances, and localizing advanced international technologies.

• Globalization including local manufacturing in the key operations regions.

• Extending the portfolio of pre- and after sales services.

• Improving production efficiency through the implementation of cost-saving programs, R&D, technology development, introducing advanced and efficient product development and manufacturing processes.

• Implementing product quality assurance and personnel development programs.

Atomenergomash Strategic Vision:

• A guaranteed single-source supplier of key NPP equipment.

• A key and well-established player on the non-nuclear energy engineering markets.

• An efficient large manufacturer and ven-dor of competitive solutions for energy and related industries.


PRODUCT LINES

KEY POWER EQUIPMENT, DESIGN AND ENGINEERING

DESIGN AND ENGINEERING, R&D

• CNIITMASH (Moscow)

• OKB GIDROPRESS (Podolsk)

• OKBM Afrikantov (Nizhny Novgorod)

• VNIIAM (Moscow)

• ZIOMAR (Podolsk)

• AEM Technology (St. Petersburg)

• CKBM (St. Petersburg)

FITTINGS AND PIPING

• Atomtruboprovodmontazh (Moscow)

• ARAKO (Opava, Czech Republic)

NUCLEAR FUEL CYCLE EQUIPMENT

• SverdNIIkhimmash (Yekaterinburg)

PUMPS, HANDLING, AND MANUFACTURING EQUIPMENT

• CKBM (St. Petersburg)

• Ganz EEM (Budapest, Hungary)

INSTRUMENTATION

• SNIIP (Moscow)

• IFTP (Dubna)

METALLURGY, RAW MATERIALS

• Energomashspetsstal one of the world’s largest steel manufacturers

REACTOR AND CONTAINMENT EQUIPMENT

• AEM-technology, branch «Atommash» (Volgodonsk)

• AEM-technology, branch «Petrozavodskmash» (Petrozavodsk)

• ZiO-Podolsk (Podolsk)

TURBINE EQUIPMENT

• Turbine Technology AAEM (St. Petersburg)

AUXILIARYPOWER EQUIPMENT


OUR BUSINESS To improve efficiency accountability and interdisciplinary collaboration, AEM has established several business directions. Each line embraces the Holding’s enterprises operating in a key product segment.

HOLDING'S ENTERPRISES /BUSINESS

GAS AND PETROCHEMICALINDUSTRY

ВЕТРОЭНЕРГЕТИКА

NUCLEAR POWER

TMES**

СКУ РУ ВВЭР*

THERMAL POWER

RAW/SNF***

SPECIAL STEELS

GENERAL EQUIPMENT

WATER DEMINERALIZATION,TREATMENT,AND PURIFICATION

MINI-HYDRO-ELECTRICPOWER PLANTS

SHIPBUILDING AND FNPP*

* FNPP – Floating nuclear power plant** TMES – Transport and marine energy solutions *** RAW/SNF – Radioactive waste / Spent nuclear fuel

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NUCLEAR ENERGYThe Holding is the largest manufacturer and the only Russian single source vendor of PWR equipment for all operating NPPs and NPPs under construction in Russia, as well as a principal designer and manufacturer of fast nuclear reactors (FNR). The company is a single-source developer and manufacturer of reactor monitoring and control system (RMCS) for PWR power plants. The system enables various reactor operation modes.

NW/SNFThe company develops technologies and production of the NW/SNF handling equipment

(transportation, storage, transfer), and also performs required design and exploration work when building NW/SNF storage centres.

TRANSPORT AND MARINE ENERGY SOLUTIONSThe Holding is a leader on the domestic Navy and icebreaker reactor market.

Our extensive experience enables the development of unparalleled reactor units for various vessels. AEM also designs and manufactures the marine nuclear power units for the new general-purpose icebreakers RITM.

SHIPBUILDING AND FNPP The company’s extensive portfolio meets the shipbuilder needs thanks to the well-organized value chain from metallurgical processing to final assembly. With the advanced production facilities and high competency, we are able to perform any manufacturing operations required to build the marine equipment.

SPECIAL STEELSEnergomashspetsstal PAO, part of the Holding, is the largest manufacturer of special-purpose castings and forgings unique and low-batch products for metallurgy, shipbuilding, power, and mechanical engineering. The company has advanced metallurgical and machining equipment and offers a full-cycle production.

THERMAL POWERThe Group makes advanced 50…800 MWt power plant boilers designed for various fuels. The boilers are modular for fast and easy installation. We are launching the production of HRSGs for CCGT units ranging from 2.5 to 450 MWt.


GAS AND PETROCHEMICALThe Group’s companies offer a wide range of oil, gas, and gas condensate extraction and processing equipment, and oil refinery processing equipment: towers, reactors, adsorbers, absorption columns, strippers, vessels, receivers, S&T heat exchangers, pipe stills, and coiled pipes.

WATER DEMINERALIZATION, TREATMENT AND PURIFICATIONThe Holding implements projects on water treatment, purification, and demineralization

for the industries and for the utilities. In connection with high energy drinking water production and wastewater treatment costs, the practice of joint implementation of water and energy projects is common.

MINI-HYDRO-ELECTRIC POWER PLANTSMini-hydro-electric power plant is a simple and cost-effective solution that can be used in those regions where it is impossible to conduct a centralized power supply due to the financial or technical point of view. The station consists of the turbine and a set of auxiliary equipment installed in a container.


KEY REFERENCES: NUCLEAR POWER INDUSTRY

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1. Russia

• Rostovskaya NPP

• Leningradskaya NPP

• Leningradskya-2 NPP

• Kalininskaya NPP

• Beloyarskaya NPP

• Balakovskaya NPP

• Smolenskaya NPP

• Novovoronezhskaya NPP

• Novovoronezhskaya-2 NPP

• Kolskaya NPP

• Kurilskaya NPP

• Bilibinskaya NPP

2. Belarus

• Belarus NPP

3. Ukraine

• South Ukraine NPP

• Zaporizhia NPP

• Rovensk NPP

• Khmelnitsky NPP

4. Central and Eastern Europe

• Bulgaria (Kozloduy NPP)

• Slovakia (Bohunice NPP, Mochovce NPP)

• Czech Republic (Dukovany NPP, Temelín NPP)

• Hungary (Paks NPP)

• Lithuania (Ignalina NPP)

5. Armenia

• Armenia NPP

6. Iran

• Bushehr NPP

7. India

• Kudankulam NPP

8. China

• Tianwan NPP


NUCLEAR POWER INDUSTRY PRODUCTS LIST

PRODUCTS FOR NUCLEAR POWER INDUSTRYAEM focuses on products for nuclear power industry such as reactor building equipment, turbine island, and auxiliary NPP equipment:

• Reactor building equipment – NPP reactors (PWR, FNR, and others) – Steam generators – Main circulation pumps and pumping

machinery – Main circulation pipes – Pressurizer systems – Emergency cooling system and passive

core flooding system – Reactor pit equipment and hatchways

– Core meltdown confining devices – Passive heat removal systems – Pipes and fittings

• Turbine island equipment – Turbo generators – Moisture separator-reheaters – High and low pressure heaters – Pumping equipment – Pipes and fittings

• Auxiliary equipment – Handling and processing equipment – Refueling machinery – Instrumentation and controls

• RMCS development, manufacturing, complete delivery, and maintenance RMCS for WPR

Over 30 NPPs including all the Russian ones use the Holding’s equipment.


KEY REFERENCES: THERMAL POWER INDUSTRY

1. Russia• Berezovskaya TPP-1• Reftinskaya TPP• Rayzanskaya TPP-24• Mosenergo HPP-1• Mosenergo TPP-27• North West TPP• Ivanovskaya CCGT• Kaliningradskaya TPP-2• Kirishskaya TPP• Mosenergo TPP-26• Novomoskovskaya TPP• Nizhnevartovskaya TPP• Nazarovskaya TPP• Uzhnouralskaya TPP-2

2. Belarus

• Naftan TPP

3. Hungary

• Heller TPP

4. Macedonia

• Bitola TPP

5. Bulgaria

• Maritsa-Vostok II TPP

• Maritsa-Vostok III TPP

6. Ukraine

• Dnepropetrovsky Metallurgical Works TPP

7. India

• Neyveli TPP

8. Kazakhstan

• Ekibastuz TPP-2

9. Uzbekistan

• Novo-Angrensky TPP

10. China

• Tszisyan TPP

• Yimin TPP

Power units built with AEM assistance for the last 30 years:

The AEM companies have supplied over 530 power plant boilers and over 70 WHBs.

Number of power plant boilers delivered:

Belarus 15

Bulgaria 20Bosnia and Herzegovina

2

Vietnam 4

Germany 16

Greece 1

India 2

Kazakhstan 48

Kyrgyzstan 1

China 14

Lithuania 2

Macedonia 4

Poland 9

Russia 338

Romania 18

Serbia 1

Turkmenistan 2

Uzbekistan 7

Ukraine 29

Croatia 2

Number of WHPs delivered:

Belarus 2

Hungary 1

Russia 77

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Key customers

• Mosenergo

• Fortum

• Technopromexport

• ENEL

• KES Holding

• Quadra Power Generation

• SUEK

AEM’s key products are:

• Boiler equipment:

– Power plant boilers

– Waste heat boilers

– Hot water boilers

– Heat recovery hot water boilers

– Low pressure heaters

• System water boilers

• Pumping equipment

• Pressure vessels

• Air heaters

• Hot air furnaces

• Air duct valves

• Filters

• Torches

• Steam mufflers

• Fittings

• Water treatment systems

• Large welded structures

The AEM companies have manufactured about 700 various boiler units for 150 domestic and international power plants with over 66 GWt total capacity, while units with over 16 GWt total capacity have been exported. The boilers are in operation in more than 20 countries.

THERMAL POWER INDUSTRY PRODUCTS LIST

Boiler island (system)

Auxiliary systems

Complete system delivery

Core product

Auxiliary equipment

Boiler


AEM’s key products are:

• Towers, vessels, and heat exchangers

• Reactor equipment

• Pipe stills and product heaters, coiled pipes

• Main line oil pumps and a range of pumping equipment

• Cooling and fan-cooling towers

• Slide gate valves for oil trunk pipelines

• Air cooling systems

• Hear recovery air heaters

• Dust collector banks

• Treatment units for fuel, starting, and impulse gas

• Engine fuel production units

• Shutoff and control valves

AEM makes up to 700 units a year such as: oil, gas, and gas condensate processing equipment, oil refinery processing equipment, others types of equipment.

Key customers

• Gazprom

• Rosneft

• Tatneft

• Lukoil

• Zarubezhneft

• Surgutneftegaz

GAS AND PETROCHEMICAL PRODUCTS LIST


SHIPBUILDING AND FNPP• HVAC products

• Pumping equipment

• Semi-finished propulsion systems, casting work pieces, semi-finished reactor equipment

• Monitoring and control systems, radiation survey systems

• Piping and fittings

• Heat exchangers, filters

• Hoisting and handling equipment, loading facilities

• Multipurpose launchers, torpedo tubes, retractable masts

• Deck outfit tow and mooring gear, winches, hatch covers

TRANSPORT AND MARINE ENERGY SOLUTIONS• A nuclear power unit for the general-

purpose nuclear icebreaker and FTNPP * (RITM 200)

• A nuclear power unit for nuclear icebreakers, marine vessels, and FTNPP (KLT 40s)

• Nuclear power units for Navy submarines and surface ships

NW***/SNF• NW/SNF processing/storage facility

design

• HVAC equipment for NW (evaporation, vitrification, cementing, sorting, pressing, and combustion)

• NW/SNF storage and transportation equipment (vessels, TS **)

• Gas purification equipment

• Containment and refueling equipment

• NW PWR and condensed U/Pt fuel processing facility

SPECIAL-PURPOSE STEELS• Forgings and casting for power

industry

• Forgings and casting for mechanical engineering (mining, cement, press forging equipment)

• Backup and working rollers for metallurgy

• Hydro turbine blades

• Turbine and generator rotors

WATER DEMINERALIZATION, TREATMENT AND PURIFICATION• Demineralization complex integrated

or non-integrated with NPP and TPP

• Water treatment plants

• Desalination package plants

MINI-HYDRO-ELECTRIC POWER PLANTS• Container installation with capacity

from 0.3 to 1.5 MW

OTHER PRODUCTS, SHIPBUILDING

* Floating thermal nuclear power plant.** Transport and storage containers.** *Nuclear waste.


DESIGN AND ENGINEERING, R&DOKB GIDROPRESS(Podolsk, Russia)

The key business is comprehensive design, analysis, experimental research, and manufacturing of WPR units ranging from 300 to 1,700 MWt. The company develops LBE coolant reactors and equipment for sodium cooled reactors.

OKBM Afrikantov(Nizhny Novgorod, Russia)

The company offers end-to-end development and manufacturing cycle from design, manufacturing, and testing to complete delivery and maintenance of highly reliable reactor units (including small and medium power units), and marine nuclear power units. The company is launching the production of a wide range of advanced pumping equipment for nuclear and heat power, gas and petrochemical industry.

CNIITMASH(Moscow, Russia)

The company develops new materials, manufacturing processes, and equipment for heavy and power engineering, nuclear and heat power industry, petrochemical, metallurgical, extraction, and aerospace industries. It develops advanced welding technologies, materials, and procedures.

ZIOMAR(Podolsk, Russia)

A leading engineering company focuses on key and auxiliary heat exchange devices development for nuclear and heat power industry. It designs advanced medium and large boilers and WHBs for TPPs utilizing sophisticated domestic and international technologies.

AEM Technology(St. Petersburg, Russia)

One of the leading Russian nuclear power engineering companies. Key activities include design, development, and manufacturing of nuclear and heat power, gas and petrochemical equipment. AEM Technology JSC controls the engineering headquarters in St. Petersburg and a number of large production facilities (its sites in Petrozavodsk and Volgodonsk).

CKBM(St. Petersburg, Russia)

The company offers unparalleled innovative solutions for the development, manufacturing, installation, and commissioning of remote controlled handling, processing, and piping equipment, reactor systems, hydraulic and pneumatic systems, process piping, shielded boxes, and research centers for the Russian and global nuclear power industry.

KEY BUSINESS UNITSThe AEM companies have unparalleled technologies and manufacturing expertise.


METALLURGY, CASTINGS AND FORGINGSEnergomashspetsstal(Kramatorsk, Ukraine)

The largest manufacturer of special-purpose castings and forgings (custom and low batch production) for power industry (wind, hydro, thermal, nuclear), metallurgy, shipbuilding, and mechanical engineering. The company has advanced metallurgical and machining equipment and offers a full-cycle production from marketing and engineering concept to final product.

REACTOR AND CONTAINMENT EQUIPMENTZiO-Podolsk(Podolsk, Russia)

One of the leading power engineering companies with over 90 years of experience. It focuses on nuclear and thermal power, oil and gas equipment, and military hardware. The boilers from ZiO-Podolsk are well known in the world. They are in use at 40% of Russian and former Soviet Union TPPs.

AEM-technology, branch «Atommash»(Volgodonsk, Russia)

The company builds WPR units and manufactures equipment for the largest Russian and international oil refineries, extraction, and power companies.

AEM-technology, branch «Petrozavodskmash»(Petrozavodsk, Russia)

The company manufactures containments, vessels, and other equipment for conventional and nuclear power, petrochemical, and pulp and paper industry.

INSTRUMENTATIONSNIIP(Moscow, Russia)

The company focuses on the development, manufacturing, and delivery of integrated reactor monitoring and control systems (RMCS) for PWR units (VVER and VVER-TOI models). The company also makes radiation monitoring systems for civil and military use, and for the Navy.

TURBINE HALL EQUIPMENTTurbine Technology AAEM(St. Petersburg, Russia)

A joint venture of Atomenegromash JSC and General Electric, the supplier of turbine hall equipment packages using the half-speed ARABELLE™ technology for nuclear power plants with Russian VVER-type reactors.


Moscow, Russia

CNIITMASHTel.: +7 (495) 675-8302Web site: www.cniitmash.ruEmail: [email protected]

VNIIAMTel.: +7 (495) 748-8654Web site: www.vniiam.ruEmail: [email protected]

AtomtruboprovodmontazhTel.: +7 (495) 540-1086Web site: www.atom-tm.ruEmail: [email protected]

SNIIPTel.: +7 (499) 198-9764Web site: www.sniip.ruEmail: [email protected]

IFTPTel.: +7 (496) 216-2789Web site: www.iftp.ruEmail: [email protected]

Kramatorsk, Ukraine EnergomashspetsstalTel.: +3 (8062) 646-0132Web site: www.emss.uaEmail: [email protected]

AEM COMPANIES

Podolsk, Russia

OKB GIDROPRESSTel.: +7 (495) 502-7910Web site: www.gidropress.podolsk.ruEmail: [email protected]

ZiO-PodolskTel.: +7 (495) 747-1025Web site: www.aozio.ruEmail: [email protected]

ZIOMARTel.: +7 (495) 747-1017Web site: www.aozio.ruEmail: [email protected]

Nizhny Novgorod, Russia

OKBM AfrikantovTel.: +7 (831) 241-8772Web site: www.okbm.nnov.ruEmail: [email protected]

St. Petersburg, Russia

CKBMTel.: +7 (812) 676-6363Web site: www.ckbm.ruEmail: [email protected]

AEM TechnologyTel./Fax: +7 (812) 457-0588Web site: www.aemtech.ruEmail: [email protected]

AAEMTel.: +7 (812) 635-7071Web site: www.aaemturbines.comE-mail: [email protected]

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Yekaterinburg, Russia

SverdNIIkhimmashTel.: +7 (343) 263-9091Web site: www.sverd.ruEmail: [email protected]

Petrozavodsk, Russia

AEM-technology, branch «Petrozavodskmash»Tel.: +7 (814) 271-6920Web site: www.pzm.suEmail: [email protected]

Opava, Czech Republic

ARAKO spol. s.r.o.Tel.: +420-553-694-111Web site: www.arako.czEmail: [email protected]

Volgodonsk, Russia

AEM-technology, branch «Atommash»Tel.: +7 (863) 929-2079Web site: www.atommash.ruEmail: [email protected]

Budapest, Hungary

Ganz EEM LLCTel.: +36-1-872-58-00Web site: www.ganz-eem.comEmail: [email protected]


ATOMENERGOMASH JSC Nuclear and Power EngineeringAddress: 28/3 Ozerkovsakaya nab., Moscow, 115184 Telephone: +7(495) 668-20-93 Fax: +7(495) 668-20-95 Website: http://www.aem-group.ru/en/ E-mail: [email protected]

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