CONCRETE PLANT

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MOBILE PLANT VARIANTS :AMCB 20 (20 m3/hr . ) , AMCB 30 (30 m3/hr . ) , AMCB 45 (45 m3/hr . ) AMCB 60 (60 m3/hr . )Capac i t ies above 60 m3/hr . are ta i lor made.

ATLAS INDUSTRIESATLAS is one of INDIA’S leading manufacturers of road and civil construction machinery. We specialize in delivering professional-grade solutions for customers.ATLAS INDUSTRIES is an ISO 9001 : 2008 company engaged in design, development, manufacturing, marketing and servicing a complete line of Asphalt Drum Mix Plants, Wet Mix Macadam Plants, Concrete Batch Mix Plants, Bitumen Pressure Distributors and Mechanical Brooms.

WHEN YOU WORK WITH US, YOU CAN EXPECT:PROFESSIONALISM: We're dedicated to providing exceptional service to our clients by being responsive, effective, and reliable.PERSISTENCE: We do things the right way, even when it's the hard way. We'll always seek to do what's best for you and your company.PRECISION: We're proud of every job we do.EXPERIENCE: With 30+ years of experience in manufacturing road construction equipments we know exactly what we're doing.QUALITY: The best quality products in the business.

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SALIENT FEATURESTruly mobile plant with king pin attachment and pneumatic braking system. Single chassis mounting of the whole plant.

Twin shaft mixer as mixing device (with water jet cleaning system) gives un parallel mixing with least maintenance.

The plant comes fully prewired (complete with internal cabling). Customer has to only arrange for supply cable.

PLC based touch screen type panel with printer (optional) and USB back up facility which can store up to 99 recipes.

Control panel is housed inside the control cabin.

Option for 18 T Inbuilt SILO.

ADVANTAGESLess installation area required due to compact design.

Quick and easy installation and operation - 2-3 days to start concrete production and one day for disassembling.

Less foundation costs (80% less than conventional stationary concrete batching plants)

Plant comes with the use of only one conveyor belt. This translates into least conveyor belt maintenance.

Direct feeding of mixed material into transit mixer.

Mixed material can also be directed to concrete pump.

Less transportation costs

Minimized concrete transportation costs.

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AGGREGATEA 2 x 2 type aggregate feeder is standard with the plant. Aggregate feeder comes with pneumatic operated gates and two vibratory motors. Mesh is provided on the sand bin.

A standard air compressor is provided. Feeder gates, mixer gates and butterfly valve opening and closing is controlled by air compressor. The air compressor is very neatly placed on the chassis near feeder of the plant so that it is easy to maintain and transport.

FEEDER

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PNEUMATIC CYLINDER VIBRATORY MOTOR AIR COMPRESSOR

FOLDABLE EXTENSION PLATES SAND BIN WITH A MESH

WEIGHING CUM DISCHARGEWeighing cum discharge conveyor performs two functions: weighing and transferring of aggregates.Aggregate weigh hopper does weighing and is suspended on four load cells. Distance between the feeder and weigh hopper is less so that weighing accuracy is more. The weigh hopper is also equipped with a vibrator for comfortable flow of materials.

Conveyor belt is “Chevron “ type so that material is carried to the twin shaft mixer without slippage. The belt also comes with a bottom cover for safety of personnel working at plant and also with a scrapper for long life of the belt.

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LOAD CELLS

CONVEYORVIBRATOR

WEIGHINGCement weighing hopper is mounted on 3 load cells. A pneumatic operated butterfly valve is fitted for discharge. The cement weighing hopper is provided with pneumatic vibrator and two inlets for two screw conveyors. Water tank is supported on single load cell with pneumatic operated butterfly valve and its gate is with rubber gasket at the bottom. Admixture flask of standard capacity is fitted with feeding pump. Cement is fed from SILO to the cement weighing hopper.

SYSTEM

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LOAD CELL RUBBER GASKET ADDITIVE TANK PNEUMATIC VIBRATOR

BUTTERFLY VALVE

TWIN SHAFT MIXER

www.atlasindustries.inLong term

low cost production

Rapid homogenous mixing

INTENSIVE MIXING MOTIONThe arrangement of the mixing arms on ahexagonal mixing shaft forms an interruptedspiral. The superposition of axial and radialmovements produces a three-dimensionalcirculating path. This design resultsin very short mixing time with energy savings.

TURBULENT MIXING ZONEThe specific motion of the mixer, allowsa crossover of two mixing circles and a highdegree of turbulence is created. Thus, theenergy introduced is efficiently converted into highly turbulent relative motion resultingin rapid homogeneity. This also ensures mosteffective break down of cement particles.

FEW WEAR ZONESOnly about 30 % of one mixing tool rotationis exposed to wear on the mixer trough.High mixing efficiency is achieved at low speedof the mixing tools. This has a beneficialeffect on the service life. As a result of itsdesign, wear in this type of mixer isconsiderably reduced.

SPIRAL MIXING SHAFTSOur mixers are equipped with a high-qualityhexagonal shaft with optimal torsional andflexural strength. The hexagonal shaftmakes it possible to arrange the mixing armsin a spiral shape, thus achieving excellentmixing results.

TWIN SHAFT MIXER www.atlasindustries.in

SHAFT BEARINGSThe shaft bearings are intentionallyseparated from the shaft sealing. The slurrycoming out of the shaft sealing will notdamage the shaft bearings. Also the bearingsand sealing will be easily accessible tomaintain.

LINERSOur twin shaft mixers are fitted with Ni liners.These liners are designed for special concretemixing application or for any other application.They help in reducing wear and tear. Thusreducing the overall maintenance cost.

PLANETARY GEAR REDUCERSThe two heavy-duty planetary gear reducersare custom designed for twin shaft mixer.They have an excellent efficiency.Even shocks from sudden feeding or full-loadrestart can be easily absorbed.

GREASING POINTSOur mixers are supplied with greasing pointsat different points. Thus applying grease andmaintaining the moving parts is easy by use ofa hand grease gun.

HIGH PRESSURE CLEANINGA water pipe with nozzle is supplied to cleanthe mixer at the end of day.

MIXER COVERMixer cover with maintenance doors isProvided. Thus easing the cleaning and maintenance part.

MIXING ARMSThe mixing arms of twin shaft mixers aremade up of steel casting in a streamlineddesign. The arm profile will promotehorizontal transport of the mixture.

DISCHARGE DOORThe opening and closing of discharge door isoperated by one/two/four pneumaticcylinders depending on the size of the mixer.The discharge door is through the entirelength of the mixer, thus when the door opens,concrete discharge is fast and without clogging.

COMPACT DESIGNThe compact design has the advantage thatthe Twin-Shaft Mixer takes up only asmall amount of floor space in your plant.This reduces capital expenditures and is also helpful when retrofitting existingconcrete batching plants.

WATER SPRAYWater pipe is designed in such away that water is distributed uniformlyduring mixing thus reducing the cement dust in the mixer.

CEMENTWe have three options for cement storage and transfer:Cement silo’s; 30 bag cement hopper and in-built storage silo

IN-BUILT STORAGE SILO OF CAPACITY 18 TONS

STO R AG E & T R AN S F E Rwww.atlasindustries.in

CEMENT STORAGE SILO – 50 T, 100 T, 150 T

30 BAG CAPACITY CEMENT HOPPER WITH WAM (ITALY) MAKE SCREW CONVEYOR

CONTROL PANELFully computerized cabin with PLC based control panel (SCADA optional) are a standard on ATLAS plant.

Software which is very user friendly ensures top notch performance.

Proxy switches for each controls. Display of the entire process of control parameters.

Provision for printing entire data like mix proportion, batch weigh, total no. of batches, sub total, gross total, etc.

Preset batch controls the number of batches for transit mixer.

Provision to store, edit production details, and mix proportions up to 99 recipes.

Auto and manual modes.

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EASY TO USE PANEL

CONTROL CABINControl Cabin is foldable as seen and enhances the plant’s mobility.

Cabin is fabricated with M. S. structured frame and insulated by wood.

Strategic location of seat ensures complete view of the plant.

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DURING OPERATION CABIN ENSURES GOOD VIEW OF PLANT

TRANSPORTATIONThe AMCB series is very easy and convenient to transport all thanks to king pin

attachment and pneumatic braking system.

An option of towing attachment by tractor is also available.

During transportation, the cabin fully collapses as seen in the picture.

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COLLAPSIBLE CABIN MINIMIIZES SPACE REQUIREMENT

WORLDWIDE KNOWN AND RELIABLE COMPONENTS ON ATLAS CONCRETE BATCHING PLANTS.

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STATIONARY CONCRETE BATCHING PLANTS

Available in the capacities:

30 m3/hr. I 45 m3/hr. I 60m3/hr. I 90 m3/hr.

120 m3/hr. I 150 m3/hr. I 200m3/hr.

Comes with latest mixing device – Twin shaft mixer

MOBILE CONCRETE BATCHING PLANT WITH REVERSIBLE DRUM TYPE MIXER

This design mobile plant is available in the capacities:10 m3/hr. I 15 m3/hr. I 20 m3/hr. I 25 m3/hr.

Ideal low-cost batching plant.In-built control panel.

MOBILE CONCRETE BATCHING PLANT WITH IN-BUILT SILO

This design mobile plant is available in the capacities:20 m3/hr. I 30 m3/hr. I 45 m3/hr. I 60 m3/hr.

This plant is ideal for contractors who get cement by bulkers as this plant comes with an inbuiltSILO of 18 Tons capacity.In-built SILO will aid easy transportation and quick assembling and disassembling of the plant.Plant comes with panel inside a foldable control cabin.Only one conveyor belt reduces maintenance.Latest mixing device – Twin shaft mixer

ATLAS INDUSTRIESPlot No. 14/1, G.I.D.C. II, Dediyasan, Mehsana - 384004, Gujarat, India.

Factory: +91 2762 224065Fax: +91 2762 224066

For export Inquiries : +91 97238 10565For domestic Inquiries: +91 98240 40565