aster tower presentation v6

7/27/2019 Aster Tower Presentation V6

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www.aster.in

http://www.atspl.com/




1. Profile – Manufacturing Locations

2. Profile – Global Presence

3. Profile – Towers Design & Development

4. Tower – Fabrication Facilities

5. Towers Categories

6. Historical Volume Shipped

7. Clients

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Manufacturing Facility

Towerso Hyderabad -2 Units

o Raipur -2 Units

Monopoles & High

Masts

o Hyderabad -1 Unit

All Manufacturing

Facilities are

Approved by BSNL,

TEC Wing and PGCIL

as a Part ofInfrastructure

assessment

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Towers Shipped up to

March 31st 2013

Legend

Regional office

www.aster.in

Mauritius

Kabul

Riyad Sharjah

Colombo

Hyderabad

Dar Es Salaam

Nairobi Douala

Kathmandu





Design Detail Certification Prototype Fabrication

Lattice

Cell

Lattice

Transmission

Lattice

Sub-station

LatticeBroadcast

MonopolesLattice

Windmill

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Aster engineering division has qualified and experienced structural

design engineers. We have developed over 200+ designs complying

with multinational tower standards.

Towers are designed using latest software based programs taking into

account various parameters such as

Added Loads - Antennae, Conductors, Ground Wires,

Insulators, Lights and OtherAccessories etc.,

Climatic Loads - Wind, Seismic, Ice and Temperature

etc.,

Technical Considerations - Topographical Factor, Dynamic Effectof wind, Risk Coefficients, Factor of

Safety, Certification Standards

requirements etc.,

Ctnd.

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Design software utilized

PLS-Tower v12.10 MS Pole ver.6

iTOWERS Designer TL STAAD.Pro 2005

iTOWERS Designer MW PLS-Pole v12.10

Design standards utilized

IS 875:1987 and IS 802:1995/1992 Indian

EIA/TIA-222-G American

SEI/ASCE 10-97 & 48-05 American

BS8100-1:1986, BS8100-3:1999 British

AS3995-1994 Australian

SABS South African

ILE TR7,2000 British

Designs validated by Structural Engineering Research Center (SERC),

Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai;

Central Power Research Institute (CPRI)

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Generation of Bill Of Material (BOM)

Shop floor drawing for manufacturing

Assembly drawing for field installation

Software utilized bocad-3D

AutoDesk Inventor 2011

progeCAD 2010

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Dedicated independent prototype assembly units

In House Proto Test Facility

Spectro Analyzer for Materials Strength measurement

Prototype inspection done by internal QA Team, Third party & by

Customers also as applicable for the final approval and for Mass

production

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– Geographical Spread - 3 Strategic Locations

– Manufacturing Facilities - 8 Self Driven Units

– Human Resources - Highly Skilled

– Sophisticated Machinery - Meeting the Industrial Standards

– Fabrication Capacity – 142,320 MT/Annum

– Galvanization Capacity - 187,320 MT/Annum

– Quality Certification - Accredited With ISO 9001:2000 & 14001:2004

– Quality Assurance Plan - As Mutually Agreed upon with Customer

More information

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http://aster.in/Manufacturing_Facilities.html

http://atspl.com/cheriyala.html










– Galvanization Capacity – 108,000 MT/Annum

– Machines - Lattice Towers

• CNC -Plasma cutting machine

• CNC -Angle cutting, Hole and Stamping machines

• Notch cutting machines

• Angle bending machines

• Angle cropping with stamping

• Radial drilling machines

• Induction furnace for heating bend portion

– Machines – Monopoles

•

CNC operated press brake• CNC Plasma profile cutting machine

• Pole closing and welding machine

• Pole straightening machines

More information

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http://slidepdf.com/reader/full/aster-tower-presentation-v6 12/29More information

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Materials Dispatch Yard, Transmission Towers, Domestic









− Fabrication Capacity – 30,000 MT/Annum

− Galvanization Capacity – 30,000 MT/Annum

− Machines - Lattice Towers

• CNC –Plasma cutting

• CNC – Angle punching and stamping

• CNC – Plate punching and stamping

•

Angle cropping with Stamping• Hydraulic press machines for angle cutting, hole and number

punching machines



•

Radial drilling machines• MIG welding machines

More information

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http://aster.in/manufacturing/Aster_Manufacturing_Facility_cherlapally.html




http://aster.in/manufacturing/Aster_Manufacturing_Facility_cherlapally.html




36,000 MT Capacity, Galvanization unit

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40 m GBT Materials Bundles at Materials Yard, Domestic

Materials Dispatch Yard, Telecom Towers, Domestic

Materials Dispatch Yard, Domestic

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BSNL’s TEC-GR 60 m Prototype Assembled at Proto Yard








− Fabrication Capacity – 10,800 MT/Annum


• Hydraulic press machines for angle cutting, hole and number

punching machines




• MIG welding machines

More information

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http://aster.in/manufacturing/Aster_Manufacturing_Facility_cheriyala.html




http://aster.in/manufacturing/Aster_Manufacturing_Facility_cheriyala.html











punching machines





More information

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http://aster.in/manufacturing/Aster_Manufacturing_Facility_raipur.html






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• CNC – Plasma cutting





punching machines





More information

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http://aster.in/manufacturing/Aster_Manufacturing_Facility_raipur2.html






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– Galvanization Capacity – 4,320 MT/Annum

– Machines - Lattice Towers


punching machines


• Angle cropping with stamping machines




More information

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http://aster.in/manufacturing/Aster_Manufacturing_Facility_vadodara.html



http://aster.in/manufacturing/Aster_Manufacturing_Facility_vadodara.html



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Press Break of 1,280 Tones Capacity to

Press Poles up to 12m Length

CNC Machine Plasma Cutting Machine

Poles Straightening Machine

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Tensile and Band Testing Equipment

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Impact Testing Equipment Material Chemical Property Testing LaboratorySoil Testing Laboratory

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Spectro Analysis Test Facility






Transportation tocustomers is done by both

sea and Air ways Materials are Packed in 20

feet and 40 feet containersas per the requirement

Containers placed onTrailers transported up tonearest Port

All the containers shippedproperly under proper andstrict supervision of ourTransportation Agents

Different towers are loadedinto the same containerwith color coding and can

be easily identified basedon the site.

Cntd.

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International packing standards adhered to

Description of packing material with Customer Name, Batch No,

Location etc. is mentioned on the packed items.

Wooden cases are used for packing of small Plates. Packing is done

using Jute strip and bags.

Sufficient care is taken in the process of storing, packing and

Handling of Galvanized products.

During Transportation adequate ventilation is provided to prevent

white rust or wet storage stains.

Post treatment like chromating done to minimize the chances of

formation of white rust and Silica jell for de-oxidation effects.

NS Toner and Stripping dispenser of ITW Signode are used formetal strapping mechanically.

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More information

Raft Tower Foundation Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India

Cell Site on completion of all Civil

Works, AP, India

Civil Raft Foundation constructed for 40m Tower

Installed for US Army, Afghanistan 25

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More information

50 m Square Angular Ground Based Tower

installed for Roshan at Logar, Afghanistan

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40 m Square Angular GBT installed for

Bharti AirTel, AP, India400 kV Transmission Line Tower at

Sonipat, Haryana, India







149 m FM Tower Designed, Supplied and

Installed for BECIL at Delhi Which is shown

in all templates of this presentation

40 m Monopole Designed, Supplied and

Installed for Ericsson India Pvt Ltd at

Bengaluru International Airport 27

50 m Windmill Tower supplied for

Vistas RRB Ltd, TN, India

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Description Total

In Domestic MarketPower Transmission Towers Design, Fabrication & Supply 205,935 MT

Substation Structures Fabrication & Supply 7,671 MT

Telecom Towers Design, Fabrication & Supply 31,146 Nos

Broadcasting Towers Design, Fabrication & Supply 49 NosMonopoles / High Masts Design, Fabrication & Supply 13,251 Nos

Windmill Towers Fabrication Supply 34 Nos

In Overseas Market

Telecom Towers Design, Fabrication & Supply 19,067 MT

Broadcasting Towers Design, Fabrication & Supply 28 Nos

Power Transmission Towers Design, Fabrication & Supply 14,265 MT

More information

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http://aster.in/pdf/Aster_Corporate_Profile.pdf



http://aster.in/pdf/Aster_Corporate_Profile.pdf



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aster tower presentation v6

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