asset management, logistics support and engineering services · patties foods, australia...

Leaders in global asset management, logistics support and engineering services

Asset management, logistics support and engineering services for asset intensive organisations.

Ausenco Rylson combines Rylson’s extensive experience in asset management and reliability engineering with Ausenco’s global footprint, project delivery capabilities, and operations and maintenance expertise.

In 2012, Ausenco acquired 75% of the Rylson Group to create Ausenco Rylson — an exciting new venture delivering holistic asset management, logistics support and engineering services to the world’s mining, engineering, water and government sectors.

Ausenco Rylson takes a holistic view of the operation and maintenance of your assets, providing an optimised solution throughout an asset’s life.

Ausenco Rylson’s experts provide the information you need to maximise asset availability and utilisation, and reduce costs. The result? A stronger return on investment.

Comprehensive asset management services:

• reliability engineering

• operations and maintenance

• lifecycle optimisation

• operational readiness

• business process management

• Rylson8 Enterprise Asset Management Software

• asset management training.

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Optimising asset management and reducing costs

Reliability engineering

Operations and maintenance

We offer a comprehensive range of services across all aspects of the asset lifecycle.

Our skilled reliability engineers offer competencies across all industries.

Smooth operational transitions are vital in securing and maintaining a high return on investment.

Operational readinessEnsuring your business can confidently deliver to its business plan from day one.

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Business process managementDesigning, optimising and deploying business processes across industry for more than 15 years.

Lifecycle optimisationA holistic view of an asset, from inception to decommission.

Asset management training

Endorsed to deliver training across all aspects of asset management.

Rylson8 software An enterprise asset management solution designed to maximise return on investment and improve cost-to-revenue ratios.

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Optimising asset management and reducing costs

We offer a comprehensive range of services across all aspects of the asset lifecycle.

From concept study to disposal, we ensure our clients’ assets achieve world-class performance at optimum cost.

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Endorsed by the Institute of Asset Management to deliver training in all aspects of PAS55 and carry out assessments based on the requirements identified in, and with reference to, the PAS55 Assessment Methodology.

DesignPurchaseConstruction

Start up Disposal

Operation

Design, Purchase and Construction costs

MaintenanceDevelopment

Disposal

Project Life cycle

Exp

endi

ture

Operational costs

Maintenance costs

Development costs

Disposal costs

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Reliability engineering

Our skilled reliability engineers offer competencies across all industries.

Ausenco Rylson’s experience, people and tools ensure a positive payback is achievable from day one. We focus on delivering value by identifying and minimising waste, defects and inefficiencies.

We pride ourselves on our ability to embed world-class processes and procedures at our client sites, and ensure benefits are sustainable for the long term.

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Ausenco Rylson is the first choice for clients who seek a seamless, low-risk transition to stable operation. Smooth operational transitions are vital in securing and maintaining a high return on investment.

Our O&M services extend from operational readiness to asset management and reliability engineering. We focus on maximising efficiency and safety through optimisation.

We offer extensive O&M experience across a variety of commodities, asset classes and locations, particularly in remote locations.

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Lifecycle optimisation

Ausenco Rylson’s lifecycle optimisation methodology provides a holistic view of an asset, from inception to decommission.

Our methodologies have been developed and refined taking into account the latest technological advances and research.

Pre-Feasibility Study(PFS)

• Reliability study• Operating cost determination

• Reliability study• Operating cost determination• Design for reliability study• Operational readiness

Concept Study(CS)

Feasibility Study

(FS)

Front-End Engineering

Design(FEED)

Detailed Engineering

(DE)

Rylson8 software

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Customised lifecycle plans for your assets ensure you get the lowest whole-of-life cost. We deliver sustainable cost savings across the asset lifecycle, rather than ‘quick win’ savings that ultimately increase future liabilities.

• Reliability study• Operating cost determination• Design for reliability study• Operational readiness• Business process design• Training

• Maintenance strategy optimisation

• Business process optimisation• Reliability improvement• Sustainable cost reduction• Capital replacement program• Lifecycle analysis• Whole-of-life modelling• Training

Commissioning Decommissioning

Engineering Procurement &

Construction(EPC)

Operations

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Operational readiness

Operational readiness ensures your business can confidently deliver to its business plan from day one.

We independently assess operations from a process performance perspective, and help owners to achieve the best plant and cost

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performance through optimisation, yield or efficiency improvements, and continuous improvement.

Our operational readiness program focuses on four key elements: people, processes, tactics and systems.

Contract operations

Operational readiness

Operat

ional

Suppor

t

Pro

duct

ion

Timeframe

Continuous Improvement

Processes

System

s

Tactics

People

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Inventory Management Process

Shut

dow

n M

anagement Process

Work m

anagement Process Reliability M

anagemen

t Pro

cess

Business process management

Our professionals have been designing, optimising and deploying business processes across industry for more than 15 years.

Our practical expertise enables us to quickly identify gaps in your processes and address them swiftly and effectively.

Business process

management

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Ausenco Rylson staff can also support and mentor your people to ensure change is embedded for the long term.

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Cost Management

Life

cycle

Planning

EnterpriseLifecycle O

ptimis

atio

n

Rylson8 software

Rylson8 is an enterprise asset management solution designed to maximise return on investment and improve cost-to-revenue ratios.

Rylson8 brings together Ausenco Rylson’s proven methodologies to help your organisation maximise the life of your assets and, ultimately, your bottom line.

• Maintenance strategy• Criticality Analysis• Plant hierarchy

• Documents• Reporting• Scheduler• Configuration

• Project Costs• Operational costs• Opex• Capex• Labor optimisation

• Lifecycle modeling• Total cost of ownership• Critical spares analysis

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• Project Costs• Operational costs• Opex• Capex• Labor optimisation

• Lifecycle modeling• Total cost of ownership• Critical spares analysis

Key features of Rylson8 include:

• based on accepted industry standards including PAS55 and JA1012

• provides a single entry point to define business requirements and relate them to required asset performance

• focuses on activity layer to ensure decisions have a long-term financial benefit

• incorporates inbuilt wizards to guide users through processes to desired outcomes

• available as a complete product suite or ‘module by module’

Rylson8 is assisting organisations globally to better manage their assets by better understanding their key cost drivers. Whatever your business, we can design a solution to meet your needs.

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Asset management training

Ausenco Rylson’s specialised maintenance training materials have been developed in house and refined over many years.

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Our experts have delivered training across Australia and the south Pacific to participants in a wide variety of sectors, including:• local government• mining• water treatment• processing plants• power generation and distribution• the sugar industry • defence forces.

We offer a selection of specialist asset management training courses on a quarterly schedule across all major cities in the APAC region. We can design and develop materials for whatever training you require, and deliver it on site or at an alternative location of your choice.

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Our key projects Offices

Project Client, Location Service

1 Century Mine MMG, Lawn Hill, Australia Operations and Maintenance

2 Moranbah North Mine Anglo American, Australia Reliability Engineering

3 Queensland Sugar Bulk Sugar Terminals

Queensland Sugar, Australia Lifecycle Optimisation

8 AGL Loy Yang Mine and Power Station

AGL Loy Yang, Australia Lifecycle Optimisation

9 Patties Foods Operations Patties Foods, Australia Reliability Engineering

10 McArthur River Mine Xstrata Zinc, Australia Operational Readiness

4 The Moranbah Gas Project Arrow Energy, Australia Lifecycle Optimisation

5 Aquila Coal Mine Anglo American, Australia Lifecycle Optimisation

6 Isaac Plains Coal Mine Vale/Sumitomo, Australia Lifecycle Optimisation

7 Golden Grove Mine MMG, Australia Business Process Management

11 Drayton Mine Anglo American, Australia Reliability Engineering

12 Solid Energy Solid Energy, New Zealand Asset Management Training

13 Hidden Valley Gold Mine MMJV, Papua New Guinea Business Process Management

14 Los Bronces Processing Plant Anglo Copper, Chile Lifecycle Optimisation

15 Hudbay Constancia Project Barrick, Peru Lifecycle Optimisation

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16 Confidential Project Arizona Lifecycle Optimisation

17 Goldstrike Gold Mine Barrick, Carlin, Nevada Business Process Management

18 Newmont Akyem Project Newmont, Akyem, Ghana Lifecycle Optimisation

23 Queensland Sugar Limited Mourilyan, Queensland Rylson8 Software

24 AGL Loy Yang Mine and Power Station

AGL Loy Yang, Victoria Rylson8 Software

25 Moatize Project Vale Moçambique S.A.,

Mozambique Maintenance Optimisation

19 Marampa Mine London Mining, Sierre Leone Operational Readiness

20 Bonikro Gold Mine Newcrest Mining, Canada Business Process Management

21 Ahafo Gold Mine Newmont, Ahafo, Ghana Lifecycle Optimisation

22 Anglo American Peace River, Canada Rylson8 Software

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APAC/AfricaBrisbane144 Montague RoadSouth Brisbane Queensland 4101

T +61 7 3169 7000F +61 7 3169 7001

Regional headquarters

South AmericaSantiagoAv. Las Condes 11.283 Piso 6 Las CondesSantiago Región Metropolitana 7590992

T +56 2 937 0000F +56 2 937 0500

North AmericaVancouver855 Homer StreetVancouver British ColumbiaV6B 2W2

T +1 604 684 9311F +1 604 688 5913

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