assembly, use and care - assets.intl.andersonspro.com...assembly, use and care you have purchased...
TRANSCRIPT
The following tools:
—1/2” and 7/16” open-end wrenches (or adjustable wrench)
—Pliers —Phillips head screwdriver
—Grease gun
Assembly, Use and Care
You have purchased the highest quality professional broadcast spreader available on the market today. The Model 2000 is the accumulation of proven performance and will provide you with years of trouble-free service. In the event you should have any questions or comments, please call our professional support staff.
Thank You!
Our toll-free number is 1-800-225-2639 (U.S. Only)
Before You Begin ...
To assemble your new
spreader, we highly
recommend that you read
all the instructions thoroughly,
familiarize yourself
with the assembly and
components, and verify that all
parts are included in the
package.
You Will Need ...
Model 2000 Professional Rotary Spreader
Assembly Turn the spreader upside-down. Place the wheels on the axle with the longer portion of the
hubs facing inward. Secure the drive wheel “A” (right side) to the axle using the 3/16 cotter pin. Attach the idler wheel “B” (left side) to axle. Then insert the 1/8” cotter pin through the axle and secure.
Place the spreader on its front side and attach the rest to the frame using (4) 1/4-20 x 2 1/2”
Phillips screws and four locknuts.
2)
1)
Return the spreader to an upright position and attach the upper handle to the rest with (4) 1/4-
20 x 1 1/2” carriage bolts and locknuts. Be sure that the handle lever is facing up.
3)
Insert the bent end of the main shutoff connecting rod through the hole in the lever and
secure with a 3/32” cotter pin.
4)
2
1/8” Cotter Pin
B
A 3/16” Cotter Pin
Thread one 5/16-18 hex nut onto the lower end of the main shutoff control rod until it stops. Insert
the rod through the pivot lever arm as shown, and thread the second 5/16-18 nut up to the pivot lever arm; do not tighten.
5) Locknuts
1/4-20 x 2 1/2” Phillips Screws
3/32” Cotter Pin
Pivot Lever Arm
Main Shutoff Connecting Rod
Locknut
1/4-20 x 1 1/2” Carriage Bolt
Handle Lever Facing Up
5/16-18 Nuts
Pull the main shutoff lever to the closed position and look inside to see if the port holes are
closed. If not, adjust the top and bottom nut down in small increments and recheck for closure. CAUTION-DO NOT ADJUST THE TOP NUT TOO FAR DOWN TO PREVENT BINDING THE MECHANISM. When the ports are closed completely, thread the bottom nut up and tighten both nuts.
6)
Main Shutoff Plate-Closed
Position
Place a drop of oil on bolt
threads to ease assembly of
Locknuts
Place a drop of oil on bolt
threads to ease assembly of
Locknuts
Assembly continued
Using a grease gun, lubricate the grease fittings on the axle bearing housings and gear carrier.
Do not overfill. Apply a small amount of grease to the gear teeth. Install the two gearbox cover halves and secure with the three retainer clips. Insert the screen inside the hopper and secure it with the factory installed clips.
7)
Maintenance
1) Empty the spreader after each use. Return the
unused material to its original container and seal to prevent moisture-causing clumping.
2) Wash the spreader thoroughly including the
impeller shaft bearing as shown and dry in a sunny or heated area. Wipe or blow off excess water to prevent corrosion. Clean all residue from rotor plate.
3) Periodically grease the axle
bearing housings as indicated in assembly step #7. Turn the spreader upside-down and apply a few drops of oil to the impeller shaft bearing as shown and allow oil to penetrate bearing.
4) Oil the pivot points on all the control linkage, the
deflector (optional part), and the spring inside the rate control housing.
5) Periodically clean and inspect the gears by
removing the gearbox cover halves. Apply a small amount of grease to the gear teeth for lubrication.
Apply a small amount of grease at the gear fittings indicated is assembly step #7. Be sure to reinstall the gearbox cover halves prior to use.
6) Gear mesh should be checked on a regular basis
during high use periods. Clearance between the axle gear and pinion gear should be minimal but not tight. If adjustment is necessary, loosen axle collar set screw and hold the gears together. Slide the axle collar against the gear carrier and tighten axle collar set screw. Spin drive wheel. Gears should run freely and smoothly.
7) Maintain tire pressure at 20 psi maximum.
Do not overfill.
8) If the axle requires disassembly, be sure to
reassemble it so the drive wheel attaches on the right hand side of spreader. Incorrect spread pattern will result if rotor plate does not rotate in a counter-clockwise direction.
Grease Fittings
Grease Fittings
3
Grease
Gear Carrier
Axle Collar
Wash Bearing & Apply Oil
HOW TO USE
1) Check product bag for rate setting (letter), cone setting
(number), and swath width. The rate setting is achieved by loosening the rate control knob and sliding the rate control plate until the pointer aligns with the desired letter. The cone setting is used to control spread pattern left to right and is adjusted by rotating the index tab on the orange helical cone to the desired number.
2) Pull the main shutoff lever to the closed position before filling
the hopper.
3) Start rolling the spreader forward before opening the shutoff
lever; close shutoff lever before stopping.
4) Hold the handle so the hopper is level.
Tipping the spreader to far forward or backward will cause uneven spreading.
5) Use the swath width recommended on the
bag for your model and push the spreader at 3 MPH (a brisk walking pace). Apply material in the forward direction only-not while pulling.
6) The settings given on the product label are
recommended starting points. Test rate and pattern on a small area before treating a large area. Actual application rate can vary depending on the weather, spreader condition, and walking speed.
7) A hopper cover is provided with your new
spreader. Use it to protect the turf product inside the hopper from light rain or windy conditions during use and transportation.
4
Operation
Cone Settings
Pull Main Shutoff Lever back to close spreader
Rate Control Plate
Helical Cone
Use swath width on package or adjust
per operator’s walking speed
Overlap
Calibration Instructions
1) Pull the main shutoff lever to the closed position.
2) Set the rate control plate to the “E” setting.
3) Push the main shutoff lever to the open position.
4) Insert the Calibration Key vertically into the center port hole, as shown above.
5) If the calibration key fits snugly, the spreader is
properly calibrated. If not, continue with steps 6-13.
6) Loosen the rate control knob and slide the rate
plate all the way to the left.
7) Insert the calibration key as described in Step #4.
8) Pull the main shutoff lever to ease the shutoff
plate against the calibration key. Use the main shutoff lever to hold the calibration key in place.
Your professional spreader has been factory calibrated. For best results, occasionally check calibration and adjust if necessary.
9) Slide the rate control plate to the right until it
comes in contact with the protruding end of the rate control rod.
10) Tighten the rate control knob.
11) Remove the calibration key and pull the
main shutoff lever to the closed position.
12) Loosen the nuts securing the rate control
pointer and slide the pointer so that it centers on the “E” setting of the rate control plate
13) Re-tighten the screws on the pointer.
5
Calibration depth
Calibration Key
Pointer
Setting “E”
Rate Control Plate
Parts Diagram–Model 2000
35 33
7
2
11
10
1 13
14
5
6
15
9
17
16
19
30
25 38
21
23 26 22 20
28
36
29
31
34
24
8
6
4
3
18
32
12
200
Optional Deflector Kit
(used for side spread pattern shut off)
37
(includes 2,3,7, 8, 9, 10,11,& 12)
(includes 4,5, 6, &13)
(includes 16,17,18, &19)
(includes 30 & 31
39
27
KEY PART DESCRIPTION PART 1 Hopper Assembly 791035
2 *Hopper 790115
3 *Helical Cone Assembly 780945
4 *Helical Cone Retainer/Bearing Shield 792001
5 *Helical Cone 780941
6 *Shutoff Plate Retainer/Shutoff Plate Base 792002
7 *Pointer 790342
8 *Rate Control Housing 700321
9 *Rate Control Rod Assembly 790395
10 *Rate Control Knob/Washer 792003
11 *Rate Control Plate 790330
12 *Pivot Lever/Main Shutoff Plate Assembly 790266-1
13 *Agitator-Retainer & Felt Seal 792004
14 Agitator Pin 780100
15 Rotor and Gear Carrier Assembly 780195
16 Rotor Shaft 790020
17 Rotor Plate 780191
18 Gear Carrier-Complete 780155
19 Pinion Gear 780122
20 Ring Gear 780121
21 Gearbox Cover Half (set of 2) 780110
22 Axle Collar (each) 780200
23 Axle 790015
24 Drive Wheel 790120
25 Idler Wheel 790130
26 Axle Bearing (set of 4) 790151
27 Frame Assembly (includes #26) 790045
28 Rest 790061
29 Handle Assembly (includes #30 & #31) 790075
30 Main Shutoff Lever 790215
31 Hand Grips (set of 2) 1000061
32 Main Shutoff Rod 790250
33 Hopper Screen 790141
34 Hopper Screen Clip (set of 2) 780440
35 Hopper Cover 790161
36 Fastener Package 790905
37 Calibration Key (see calibration instructions) 15740
38 Retainer Clips-Gear Cover (set of 3) 780180
39 Accessory Parts Package 15585
200 Complete Deflector Kit (optional) 1000060
All parts and subassembly kits includes necessary fasteners and assembly instructions. * Indicates parts in Hopper Assembly
Ordering Parts
1) Part number (DO NOT use key numbers when ordering parts. ALWAYS use part numbers.)
2) Part description
3) The Andersons Model 2000 (product code ASP8099)
See diagram for assistance in identifying specific parts.
For parts orders, call 1-800-294-0671. (Note: Sales of parts for the Andersons spreaders are handled by EarthWay.)
IMPORTANT: When ordering replacement parts, always provide the following information:
For More Information Call . . .
1-800-225-2639 (U.S. Only)
The Andersons’ toll-free Helpline. This helpline is
provided to give you more Information about
Andersons Turf Products. ………………………………..
Or Visit Our Website At … www. andersonsturf.com
The Andersons, Inc.
480 Dussel Drive Maumee, OH 43537 USA
7
Warranty
It is our first priority to improve our products’ quality
and performance whenever possible.
Your comments and questions are always welcome-
Please call our Helpline: 1-800-225-2639 (U.S. Only)
Or Visit Our Website At …
www.andersonspro.com
The Andersons, Inc. 480 Dussel Drive
Maumee, OH 43537
ASP8099 Model2000_Manual15
The Andersons warrants to Purchaser the following: 1. Product will be free of defects in materials and workmanship for a period of one year from date of purchase. 2. The axle gear, gear support, pinion gear, axle, and axle bearings have a limited lifetime warranty to be free of defects in materials and workmanship. 3. If the spreader is used for commercial rental the Limited Warranty shall be limited to a period of 90 days. 4. All Unit and part replacement will be performed at the reasonable discretion of The Andersons and EarthWay. 5. Labor charges are not covered and the unit need not be returned to the dealer for warranty service. 6. Proof of purchase must be supplied to The Andersons. 7. For warranty questions, contact EarthWay at 1-800-294-0671. The Andersons sole obligation under this warranty is limited to repairing or replacing the defective part. This warranty does not extend to any Product or parts thereof that have been allowed to corrode, subjected to misuse, neglect, accident, or modification by anyone other than The Andersons or that have been affixed to any nonstandard accessory attachment or that have been used, stored, installed, maintained operated in violation of The Andersons instructions or standard industry practice. No agent, employee or representative of The Andersons has any authority to bind The Andersons to any affirmation, representation or warranty concerning the Product and any affirmation, representation or warranty made by any agent, employee or representative shall not be enforceable by Purchaser.
THIS WARRANTY EXTENDS ONLY TO THE ORIGINAL PURCHASER AND IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED
WARRANTIES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS OR INTENDED USE FOR
A PARTICULAR PURPOSE AND OF ANY OTHER OBLIGATION ON THE PART OF The Andersons. The Andersons SHALL NOT BE LIABLE
FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL LOSS, DAMAGE OR EXPENSE DIRECTLY OR INDIRECTLY ARISING FROM THE USE
OF ANY OF THE PRODUCT INCLUDING, BUT NOT LIMITED TO, DAMAGE OR LOSS OF OTHER PROPERTY OR EQUIPMENT, LOSS OF
PROFITS OR REVENUE, COST OF CAPITAL, COST OF PURCHASED OR REPLACEMENT GOODS, OR CLAIMS OF CUSTOMERS OF
PURCHASER.