assembly instructions_drinking systems
TRANSCRIPT
Assembly instructions
Drinking systems
Code No. 99-97-0707
Edition: 11/2012 GB
Page I Overview changes/ updates in the manual
Drinking systems Edition:11/2012 M 0707 GB
Overview of changes / updates in the manual
Chapter name
Type of change / update
Product information
/ Editor’s initials Issue date
Page
6 "Installing the water
connection unit in the
house"
Reference to the
mounting instructions
"Water connection
units", chapter abridged
SSa 11/2012 various
diverse sections
Suspension rope 3mm
PES replaces rope
2.5mm
1143 01/2012 diverse
8.2 "Component parts of
the mixing tank"
New lye pump for
mixing tank1160 01/2012 40
diverse sections
Universal dowel UX as
replacement for
"dowel S"
1157 01/2012 diverse
5.2.1 "Recommended
number of birds per
nipple"
New drinking nipple (30-
00-3250) supplemented1211 01/2012 22
21 "Gradient pressure
regulators for nipple
drinker systems"
Chapter added about
gradient regulator 454 07/2010 131
No. 1362 February 22, 2013
DuoFlow drinking system for broiler and broiler breeders
There is a new drinking system available for broilers and broiler breeders. It provides water ofconstant quality to the birds thanks to a permanent circulation of the entire drinking line length.
The Duo-Flow drinker offers following advantages to the user:
• Easy installation by means of a self-supporting plastic profile without additional aluminumsupporting rail and an easy assembly of the drinker elements.
• Integrated anti-perch profile• Constant water quality and temperature on the entire drinking line length • Constant concentration of drinking water additives inside the drinking line• Reduced bio film formation
Function
Fig. 1: DuoFlow drinking line
The drinking water circulates in two lines within the drinker elements (fig. 1, pos. 3). In the upperline section the pump conveys the water to the end of the line, in the lower line it flows back to thecirculation unit (fig. 1, pos. 1). The pressure regulator (fig. 1, pos. 2) ensures that the water alwayscontinues to run corresponding to the consumption of the birds.
Pos. 1
Pos. 2
Pos. 3
Pos. 4
Big Dutchman International GmbHBig Dutchman Pig Equipment GmbHP.O. Box 11 63 · 49360 Vechta · GermanyTel. +49(0)4447-801-0 · Fax [email protected] · www.bigdutchman.de
Productinformation
Page 2 PI No. 1362
Fig. 2: Schematic illustration of the DuoFlow system
Thanks to the work of the pump, the water column of the circulation unit (fig. 2, pos. A) is 8 - 10 cmhigher than that of the pressure regulator (fig. 2, pos. B).
Fig. 3: Schematic illustration of the circulation unit
A float switch inside the presettling tank (fig. 3, pos. 1) stops the pump as soon as it is empty (e.g. when the water is turned off). Thus, it prevents the pump from running dry.
With lateral supply, the maximum row length is 120 m.
Pos. A
Pos. B
Pos. 1
PI-No. 1362 Page 3
Combimaster 4050
The DuoFlow drinker is equipped with the new Combimaster 4050 drinking nipple. This 360°-drinking nipple offers:
• a solid plastic housing • a stainless steel insert for upper and lower pin • a low screw-in depth for a minimum narrowing of the pipe diameter • a flow rate of 45 ml/min at vertical actuation and 30 ml/min at horizontal actuation
Below you can find the flow rate diagram:
Coding
The coding of the DuoFlow is according to that of the well-established nipple drinking systems. Inboth cases there is a pressure regulator unit which contains, beside the pressure regulator, alsoa circulation unit and breather as well as the different drinking elements.
Pressure regulator unit
30-61-5710 - Pressure regulator unit with by-pass and accessories for DuoFlow (< 120 m length)
Number Code no. Description
1 30-61-5701 Breather cpl DuoFlow
1 30-61-5702 Circulating unit DuoFlow
1 30-61-5703 Pressure regulator for circulating unit DuoFlow
1 30-61-5700 Coupling pressure-regulator-circulating unit DuoFlow
30-61-5711 - Pressure regulator unit central with by-pass and accessories f/DuoFlow (< 120 m length)
Anzahl Code-Nr. Bezeichnung
2 30-61-5701 Breather cpl DuoFlow
1 30-61-5702 Circulating unit DuoFlow
1 30-61-5703 Pressure regulator for circulating unit DuoFlow
1 30-61-5708 Coupling for central water supply DuoFlow
1 30-61-5700 Coupling pressure-regulator-circulating unit DuoFlow
Page 4 PI No. 1362
Drinker elements:
The drinker elements already contain the drip cups:
Overview of spare parts
The DuoFlow drinker has been available since January 2013.
Code-no. Description
30-61-5707 Waterer nipple 3000-10 Combimaster 4050-00/ with drip cup DuoFlow
30-61-5706 Waterer nipple 3000-12 Combimaster 4050-00/ with drip cup DuoFlow
30-61-5705 Waterer nipple 3000-15 Combimaster 4050-00/ with drip cup DuoFlow
30-61-5704 Waterer nipple 3000-18 Combimaster 4050-00/ with drip cup DuoFlow
Code no. Description Picture
30-61-5700 Coupling pressure-regulator-circulating unit DuoFlow
30-61-5701 Breather cpl DuoFlow
30-61-5702 Circulating unit DuoFlow
30-61-5703 Pressure regulator for circulating unit DuoFlow
30-61-5704Waterer nipple 3000-15 Combimaster 4050-00/ with drip cup DuoFlow
30-61-5705Waterer nipple 3000-15 Combimaster 4050-00/ with drip cup DuoFlow
30-61-5706Waterer nipple 3000-12 Combimaster 4050-00/ with drip cup DuoFlow
30-61-5707Waterer nipple 3000-10 Combimaster 4050-00/ with drip cup DuoFlow
30-00-3570 Nipple CombiMaster 45/35-360 orange L4050-02
30-00-3584 Drip cup 1-arm pluggable orange for Combimasterr
30-61-5708 Coupling for central water supply DuoFlow
Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -
Fattening system Fattening systems
No. 1321 September 28, 2012
Computer-controlled rinsing device for nipple lines in floor housing systems for broilers
The automatic rinsing of nipple lines in poultry houses during a batch gets more and more important as it increases the water quality and the animal health. On the one hand it enhances the effectivity of vaccination or medicine, on the other hand it improves the well-being of the birds on hot days by rinsing the drinkers with cool water.
Furthermore, periodical rinsing decreases the formation of a biofilm in the nipple lines and thus effectively counteracts residue disposits. Especially for removing water-soluble antibiotic residues, which formed a permanent bond with the biofilm, the periodical rinsing is a very effective measure.
In order to be able to use all these advantages in an easy-to-handle manner there is an automatic rinsing system for nipple lines available now. A computer controls the rinsing process according to the previously set rinsing dates and times. Thus, the technical equipment is based on well-proven components of the rinsing system such as rinsing breather and cross drainage (see product information no. 523).
Operation
An automatic breather (fig. 1, pos. 1) is positioned at the end of every nipple line. On the one hand it allows for the air to exhaust out of the nipple line and on the other hand the height of the water column can be read at this position.
Fig. 1: Schematic illustration of the rinsing outlet
The automatic breather is connected towith a drainage by means of a ¾" hose (fig. 1, pos. 2). This drainage which is installed below the house ceiling (fig. 1, pos. 3) leads the rinsing water out of the house.
Big Dutchman International GmbHBig Dutchman Pig Equipment GmbHP.O. Box 11 63 · 49360 Vechta · GermanyTel. +49(0)4447-801-0 · Fax [email protected] · www.bigdutchman.de
Productinformation
PI-Nr. 1321 Page 1
In order to automate the rinsing process, the well-established pressure regulator in every nipple line is equipped with a 24-Volt solenoid valve (30-63-3618, fig. 2) which is controlled by a "rinsing computer".
Fig. 2: Pressure regulator with solenoid valve Fig. 3: "Rinsing computer"
Coding
• Supply / Breather
The automatic rinsing system is a supplement to the standard nipple drinker, which is why the material for the nipple line is applied as a supplementary parts list:
30-63-3671 - Addition rising system automatic 24V per pressure regulator unit
Calc.: 1 x per pressure regulator with lateral supply
Pos. Code no. Description Quantity
1 30-63-3617 Pressure regulator L3200 w/solenoid valve 24V wo/additional parts 1
2 30-63-3600 Pressure regulator L3200 without additional parts -1
3 30-61-3810 Complement automatic rinsing per pressure regulator unit 1
30-61-3430 Breather revolving for end-set cpl L4244 -1
30-00-3832 Backnut 3/4" PVC 1
30-00-3833 Gasket - rubber 3/4" for plug at t-piece 1
30-61-3532 Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209 1
30-61-3433 End cap with hole with angle for discharge pipe dia 50 1
30-00-3051 Hose 3/4" yellow 5
30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm 2
99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end 1
30-61-3441 Breather revolving automatic for rinsing L4255 II 1
30-63-3672 - Addition rising system automatic 24V per pressure regulator unit central
Calc.: 1 x per pressure regulator with central supply
Pos. Code no. Description Quantity
1 30-63-3617 Pressure regulator L3200 w/solenoid valve 24V wo/additional parts 1
2 30-63-3600 Pressure regulator L3200 without additional parts -1
3 30-61-3810 Complement automatic rinsing per pressure regulator unit 2
30-61-3430 Breather revolving for end-set cpl L4244 -1
30-00-3832 Backnut 3/4" PVC 1
30-00-3833 Gasket - rubber 3/4" for plug at t-piece 1
30-61-3532 Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209 1
30-61-3433 End cap with hole with angle for discharge pipe dia 50 1
30-00-3051 Hose 3/4" yellow 5
30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm 2
99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end 1
30-61-3441 Breather revolving automatic for rinsing L4255 II 1
Page 2 PI-Nr. 1321
• Rinsing outlet
The material for the drainage for the rinsing water to drain off is coded as follows:
• Control
Depending on the number of used nipple lines the following controls are available:
30-61-3811 - Accessories for autom. rinsing per runn. mtr. cross discharge
Calc.: 1x per meter house width
Code no. Description Quantity
30-61-3435 Pipe plastic 50x2000 0,5
99-50-3037 Pipe clamp 48-52mm S M8 galv 1
62-00-3128 Dowel screw M 8x80 galv with wood thread 1
30-61-3812 - Starter-kit automatic rinsing for mounting at interm.ceiling
Calc.: 1x per house with intermediate ceiling
Code no. Description Quantity
30-61-3435 Pipe plastic 50x2000 3
30-61-3436 Bend plastic 50mm-87deg 3
30-61-3437 Cap plastic 50mm 1
99-50-3037 Pipe clamp 48-52mm S M8 galv 6
62-00-3128 Dowel screw M 8x80 galv with wood thread 6
30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm 2
30-61-3813 - Starter-kit automatic rinsing for mount. without interm.ceiling
Calc.: 1x per house without intermediate ceiling
Code no. Description Quantity
30-61-3435 Pipe plastic 50x2000 6
30-61-3436 Bend plastic 50mm-87deg 4
30-61-3437 Cap plastic 50mm 2
30-61-3438 Bend plastic 50mm-67deg 2
99-50-3037 Pipe clamp 48-52mm S M8 galv 12
62-00-3128 Dowel screw M 8x80 galv with wood thread 12
30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm 2
Code no. DescriptionNumber of nipple lines
30-61-3443 Control-box aut. irrigation system up to 8 lines Max. 8
30-61-3395 Control-box aut. irrigation system maximumBase control for 30-61-3390 and
30-61-3391
30-61-3390 Extension f/irrigation system up to 8 linesExtension
max. 8 lines for 30-61-3395
30-61-3391 Extension f/irrigation system up to 16 linesExtension
max. 16 lines for 30-61-3395
60-48-3345Transformer 20/24V 25VA TKH-25 Kalk.: 1 x pro Spülsystem
PI-Nr. 1321 Page 3
• Spare parts
The following illustration shows the single positions of the articles:
Fig. 4: Schematic illustration of the rinsing outlet assembly with position numbers
Pos. Code no. Description
1 30-61-3441 Breather revolving automatic for rinsing L4255 II
2 30-00-3832 Backnut 3/4" PVC
3 30-00-3833 Gasket - rubber 3/4" for plug at t-piece
4 30-61-3532Discharge 3/4" 90deg angle for med. mixing tank B-no. 4209
5 99-40-3847 T-piece 50x50x50 45deg PVC 2 x socket end
6 30-61-3433 End cap with hole with angle for discharge pipe dia 50
7 30-61-3435 Pipe plastic 50x2000
Page 4 PI-Nr. 1321
The automatic rinsing system is available with immediate effect.
8 30-00-3051 Hose 3/4" yellow
9 30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm
10 99-50-3037 Pipe clamp 48-52mm S M8 galv
11 62-00-3128 Dowel screw M 8x80 galv with wood thread
12 30-61-3436 Bend plastic 50mm-87deg
13 30-61-3438 Bend plastic 50mm-67deg
14 30-61-3437 Cap plastic 50mm
Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -Fattening Systems Fattening Systems
PI-Nr. 1321 Page 5
No. 1310 November 9, 2012
Additional shut-off valve for 30-61-3472 hose-connecting-set 1/2" for pressure regulator and
ball tank
In order to improve the handling of the drinking line, the "hose-connecting-set for pressure regulator and ball tank" (30-61-3472) is equipped with an additional shut-off valve for the direct installtion to the pressure regulator:
In this way, the water flow to the drinker can be closed or opened directly at the pressure regulator in a user-friendly manner.
Revised parts list:
Code no. Description
30-63-3696 Shut-off valve 1/2" for pressure regulator L3200
Pos. Code no Description Pcs
1 20-50-3472 Ball valve 1/2" m/fm brs 1
2 30-63-3696 Shut-off valve 1/2" for pressure regulator L3200 1
3 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle 1
4 30-00-3059 Hose high pressure 1/2" 4 m
5 30-00-3036 Hose nozzle 0.5" i.t. x 13mm MS with hexagonal head 1
6 30-00-3846 Sealing strip 0,1mm/12m for thread HDF 0.2 RO
7 30-61-3473 Hose band clip SST 1/2" 12-22 W4 9mm wide 2
Big Dutchman International GmbHBig Dutchman Pig Equipment GmbHP.O. Box 11 63 · 49360 Vechta · GermanyTel. +49(0)4447-801-0 · Fax [email protected] · www.bigdutchman.de
Productinformation
PI-Nr. 1310 Page 1
Installation shut-off valve
The shut-off valve (pos. 1) is screwed together with the gasket rubber (pos. 2) directly to the water inlet of the pressure regulator.
Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -
Poultry Meat Production Poultry Meat Production
Page 2 PI-Nr. 1310
No. 1263 May 9, 2012
New pressure reducer with filter Duo DFR II for water connection units ¾" and 1"
With the ambition to get longer rinsing intervals and to make the operation easier we have now revised the pressure reducers with filter for the water connection units ¾" and 1".
The new pressure reducer with filter Duo DFR II has a ball valve at the filter cup, which just has to be opened for the rinsing. Unlike the previous model Duo DRF, it is no longer necessary to turn the lower part of the filter cup.
Furthermore, the new pressure reducer with filter is equipped with an enlarged filter element which allows for an extension the rinsing interval.
Coding
The following table shows the code numbers and descriptions of the new pressure reducer with filter:
Technical data
Pos. Connection size
Code No. OLD
Code-No. NEW
Description
1 3/4“ 30-61-3617 30-61-3682Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer
2 1“ 30-61-3616 30-61-3683Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer
Pos Code No. Descriptionmax. pressure
back pressure
flow rate(at 1,1 bar)
1 30-61-3682Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer
16 bar 1.5 - 6 bar 2.3 cbm/h
2 30-61-3683Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer
16 bar 1.5 - 6 bar 2.75 cbm/h
Big Dutchman International GmbHBig Dutchman Pig Equipment GmbHP.O. Box 11 63 · 49360 Vechta · GermanyTel. +49(0)4447-801-0 · Fax [email protected] · www.bigdutchman.de
Productinformation
PI-Nr. 1263 Page 1
Installation dimensions
The following table gives an overview of the installation dimension of the filters:
Installation
The pressure reducer with filter must be installed according to the instruction manual delivered with the device.
It is important that ....
• the flow direction is taken into consideration for the installation to the water pipe. Please observe the arrow indicating the flow direction on the flange housing!
• the filter housing is in an upright position in the main axis.• the manometer is sealed.
Operation
The operation of the pressure reducer with filter is described in the instruction manual delivered with the device.
For the rinsing …
• the ball valve at the filter cup must be turned by clockwise rotations.• when the rinsing is finished the ball valve must be shut / turned by counterclockwise
rotations.
For the regulation of the back pressure the adjusting screw at the flange housing must be released and turned:
• Turning in plus-direction: back pressure increases.• Turning in minus-direction: back pressure drops.
Pos. Code No. Description H L I T
1 30-61-3682Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer
330 172 110 90
2 30-61-3683Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer
330 180 110 90
Page 2 PI-Nr. 1263
Spare parts
• 30-61-3682 Pressure red.+filter Duo DFRII 3/4" 1.5-6bar w/manometer• 30-61-3683 Pressure red.+filter Duo DFRII 1" 1.5-6bar w/manometer
Filter housing f/pressure red. +filter Duo DFR 3/4" a. 1"
Filter cup incl ball valve f/pres-sure red.+filter Duo FRII, DFRII 3/4"
The change-over to the new pressure reducer with filter will become effective as soon as the stock of the old ones is exhausted.
Pos. Code No. Description
1 30-61-3619Manometer f/pressure red.+filter Duo DFR 3/4" & 1"
2 30-61-3623Control cartridge f/pressure red.+filter Duo DFR 3/4" & 1"
3Filter housing f/pressure red. +filter Duo DFR 1"
4 30-61-3632Filter insert f/pressure red.+filter Duo FRII, DFRII 3/4"
5 30-62-4252O-ring for filter cup Duo FRII, DRFII 3/4"
6 30-61-3631
7 30-62-4251Wrench for filter cup Duo FRII, DFRII
Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -Fattening Systems Fattening Systems
PI-Nr. 1263 Page 3
No. 1262 May 7, 2012
New reversible flow filters Duo FRII for ¾"- and 1"-water connection units
In the frame of product development, the reversible flow filters for ¾"- and 1"- water connection units have been modified in order to make them more easy to use and to extend the flushing intervals.
A ball valve is fitted to the filter casing of the new Duo FRII reversible flow filter. For flushing, the ball valve is simply opened. The lower part of the filter casing no longer has to be twisted, as was the case with the previous model. Furthermore the new reversible flow filter Duo FRII is equipped with a larger filter element which permits an extended flushing interval.
table 1: Coding
table 2: Technical specifications
Pos.Connect.
widthCode-No.
OLDCode-No.
NEWDescription
1 3/4” 30-61-3627 30-61-3679 Reversible flow filter DUO FRII 3/4" wo/manometer
2 1” 30-61-3677 30-61-3678 Reversible flow filter DUO FRII 1" wo/manometer
Pos. Code-No. DescriptionMax.
press.Flow rate (at
0.5 bar/p)
1 30-61-3679 Reversible flow filter DUO FRII 3/4" wo/manometer 16 bar 2.7 cbm/h
2 30-61-3678 Reversible flow filter DUO FRII 1" wo/manometer 16 bar 3.6 cbm/h
Big Dutchman International GmbHBig Dutchman Pig Equipment GmbHP.O. Box 11 63 · 49360 Vechta · GermanyTel. +49(0)4447-801-0 · Fax [email protected] · www.bigdutchman.de
Productinformation
PI-Nr. 1262 Page 1
Installation dimensions
Fig. 1: Installation dimensions of the reversible flow filter Duo FRII
Installation
The reversible flow filter has to be installed according to the instructions that are supplied with the device.
Important:
• the installation in the water line has to be carried under consieration of the flow direction
observe the arrow at the flange casing!• the main axis of filter casing has to stand vertically
Operation
The operation of the reversible flow filter is also described in the operating instructions.
The flushing process:
• for opening, the ball valve of the filter casing has to be twisted to the right • after termination of the flushing process, the ball valve has to be twisted to the left and thus
closed
Pos. Code-Nr. Bezeichnung H L I T
1 30-61-3679Reversible flow filter DUO FRII 3/4" wo/manometer
330 172 110 85
1 30-61-3678Reversible flow filter DUO FRII 1" wo/manometer
330 180 110 85
Page 2 PI-Nr. 1262
Spare parts
Fig. 2: Spare parts for the reversible flow filter Duo FRII
The new reversible flow filters will be delivered as soon as the stock of old filters is exhausted.
Code-No. Description
30-61-3679 Reversible flow filter DUO FRII 3/4" wo/manometer
30-61-3678 Reversible flow filter DUO FRII 1" wo/manometer
Pos. Code-No. Description
1
Filtergehäuse f. Druckminderer+Filter Duo DFRII 3/4” u. 1”Filtergehäuse f. Druckminderer+Filter Duo DFRII 1”
2 30-61-3632Filter insert f/pressure red.+filter Duo FRII, DFRII 3/4"
3 30-62-4252 O-ring for filter cup Duo FRII, DRFII 3/4"
4 30-61-3631Filter cup incl ball valve f/pressure red.+filter Duo FRII, DFRII 3/4"
30-62-4251 Wrench for filter cup Duo FRII, DFRII
Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -Fattening Systems Fattening Systems
PI-Nr. 1262 Page 3
No. 1258 June 16, 1998
Closed pendulum for Penduval turkey drinkerThe turkey drinker Penduval is now also optionally available with a closed pendulum. The proven Penduval turkey drinker remains available with open pendulum in the standard version..
Abb. 1: Drinker for rearing and fatteningAbb. 2: 30-61-5357 Pendulum closed for drinker with turkey nipple
The open pendulum (30-61-5354) is a small tube so that the water runs into the drinker pan through the inside of the pendulum.
The closed pendulum on the other hand is made from a solid piece so that the water runs into the drinker pan along the outside of the pendulum. The closed design makes for easier cleaning.
Coding
The following table gives an overview of the Penduval drinker elements with closed pendulum:
Pos. Code No. DescriptionStarter ball
30mm
1 30-61-5496 Waterer nipple cpl 3000-03 turkey/cock fattening pendulum closed
2 30-61-5497 Waterer nipple cpl 3000-04 turkey/cock fattening pendulum closed
3 30-61-5498 Waterer nipple cpl 3000-05 turkey/cock fattening pendulum closed
4 30-61-5396 Waterer nipple cpl 3000-03 rearing turkey/pullet fattening pendulum closed x
5 30-61-5397 Waterer nipple cpl 3000-04 rearing turkey/pullet fattening pendulum closed x
6 30-61-5399 Waterer nipple cpl 3000-05 rearing turkey/pullet fattening pendulum closed x
Big Dutchman International GmbHBig Dutchman Pig Equipment GmbHP.O. Box 11 63 · 49360 Vechta · GermanyTel. +49(0)4447-801-0 · Fax [email protected] · www.bigdutchman.de
Productinformation
PI-Nr. 1258 Page 1
The starter ball
helps the young chicks in the first three to five rearing days to find and access the water source as it deflects the pendulum and thus makes for a filled drinker pan.
Pressure control and vent are the same as for the Penduval drinker with open pendulum (also see product information No. 569).
Spare parts
The following table lists the available spare parts:
Code No. Description
30-61-3103 Ball 30mm f/turkey nipple pendulum closed
Pos. Code No. Description
1 30-61-5351Pan f/turkey and cocks production L4630 for drinker with turkey nipple
2 30-61-5352Pan for turkey rearing and hen growing L4631 for drinker with turkey nipple
3 30-61-5353Pendulum bracket L4632 for drinker with turkey nipple
4 30-61-5357 Pendulum clossed for drinker with turkey nipple
5 30-61-5356 Suspension clip L4397 for waterer with turkey nipple
6 30-61-5350 Turkey nipple L4070
7 30-61-3103 Ball 30mm f/turkey nipple pendulum closed
Jörg Hurlin Rüdiger Sudhop- Product Manager - - Product Operator -Fattening Systems Fattening Systems
Page 2 PI-Nr. 1258
Table of contents Page I
1 Basic instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Designated use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Prevention of reasonably predictable incorrect uses. . . . . . . . . . . . . . . . . . . 2
1.4 Explaining the symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4.1 Safety symbols in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4.2 Safety symbols in the manual and on the installation . . . . . . . . . . . . . . . . . . . . 31.4.3 Safety symbols and notes on your installation. . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.7 Warranty and liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.8 Disorders due to power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.9 First aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.10 Pollution abatement regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.11 Waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.12 Notes for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.13 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Safety regulations for the use of electrical appliances . . . . . . . . . . . . . . . . 8
2.3 System safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.3.1 Danger zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92.3.2 Entire system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.3.3 Individual components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.3.1 Water supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.3.2 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.3.3 Ventilation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Personal safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.4.1 Clothing for personal safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.4.1.1 Clothing and footwear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.4.1.2 Jewellery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.4.1.3 Hair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.4.2 Assembly and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.4.3 Employing external personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.5 Safety contrivances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Dangers resulting from non-compliance with the safety instructions . . . . 15
3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
4 Recommended tools for the assembly . . . . . . . . . . . . . . . . . . . . . . . . .17
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5 Important notes for planning and assembly . . . . . . . . . . . . . . . . . . . . .18
5.1 Overview drinker systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185.1.1 Nipple drinkers suspended with alu T-profile . . . . . . . . . . . . . . . . . . . . . . . . . .185.1.2 Nipple drinkers suspended with supporting tube and anti-roost-wire . . . . . . .195.1.3 Nipple drinkers "Penduval" for turkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205.1.4 Nipple drinkers standing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205.1.5 Nipple drinker A-Reuter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205.1.6 Round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
5.2 Overview nipple drinkers for floor management . . . . . . . . . . . . . . . . . . . . . .215.2.1 Recommended number of birds per nipple. . . . . . . . . . . . . . . . . . . . . . . . . . . .225.2.2 Number of drinker lines per house . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.3 Position of the water supply per line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
5.4 Evaluation of lifting load for suspended nipple drinkers . . . . . . . . . . . . . . .25
5.5 Most important data of round drinkers and their use . . . . . . . . . . . . . . . . . .25
5.6 Evaluating the lifting load for suspended lines . . . . . . . . . . . . . . . . . . . . . . .26
5.7 Determine number and position of the lines. . . . . . . . . . . . . . . . . . . . . . . . . .26
5.8 Assembly order for the individual lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
5.9 Delivery condition of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . .26
5.10 Assembly of nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275.10.1 Shorten the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .275.10.2 Connecting the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .285.10.3 Squeeze and loosen the clip hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
5.11 Suspension of the nipple drinker lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.12 Pressure regulator / ball tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.13 Important safety instructions when using the glue Tangit and cleaner
Tangit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
5.14 Assembly order for dowelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
6 Installing the water connection unit in the house . . . . . . . . . . . . . . . .33
7 Medicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7.1 Medicator with connection material ¾". . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
7.2 Medicator with connection material 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
7.3 Medicator with connection material 1" and 1 ½" . . . . . . . . . . . . . . . . . . . . . .37
7.4 Assembling the medicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
8 Assembling the mixing tank for medicines 60 l with lye pump. . . . . .39
8.1 Components of the mixing tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
8.2 Component parts of the mixing tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
9 Overview of spare parts for accessories drinker lines . . . . . . . . . . . .42
9.1 Breathing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
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9.1.1 Breather cpl revolving L4244 orange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429.1.2 Breathing with automatic flushing system . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
9.2 Pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 449.2.1 Overview of pressure regulators with lateral supply . . . . . . . . . . . . . . . . . . . . 449.2.2 Overview of pressure regulators with central supply . . . . . . . . . . . . . . . . . . . . 459.2.3 Spare parts: "Pressure regulator L3200 without additional parts" . . . . . . . . . . 469.2.4 Additional parts for pressure regulator L3200 . . . . . . . . . . . . . . . . . . . . . . . . . 48
9.3 Ball tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499.3.1 Component parts for a ball tank with flush system 1 outlet . . . . . . . . . . . . . . . 509.3.2 Ball tank with flush system 2 outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.4 Gradient regulator for nipple drinker systems . . . . . . . . . . . . . . . . . . . . . . . 54
10 Suspension for the nipple drinker lines with alu T-profile. . . . . . . . . .56
10.1 Suspension material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
10.2 Mounting the screw hooks at the ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
10.3 Length of the main traction rope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
10.4 Suspension ropes and pulleys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . .60
12 Assembly of the suspended nipple drinker lines with alu T-profile
(standard). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
12.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
12.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . 6312.2.1 Assembly of drip cups and clips for nipple pipe. . . . . . . . . . . . . . . . . . . . . . . . 6312.2.2 Assembly of the couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6412.2.3 Mounting the pressure regulator at the nipple pipe . . . . . . . . . . . . . . . . . . . . . 6512.2.3.1 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6512.2.3.2 Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6512.2.3.3 Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6712.2.3.4 Assembly of the additional parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6812.2.4 Mounting the ball tank to the nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6912.2.4.1 Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7012.2.4.2 Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7112.2.5 Suspending the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7212.2.6 Connecting the drinker elements and mounting the breather revolving . . . . . 73
13 Assembly of the suspended turkey drinker lines (Penduval) . . . . . . .75
13.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
13.2 Preliminary note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
13.3 Assembly of the suspension. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
13.4 Assembling the elements of the turkey nipple drinker. . . . . . . . . . . . . . . . . 7813.4.1 Mounting the pressure regulator at the nipple pipe . . . . . . . . . . . . . . . . . . . . . 79
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13.4.1.1 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7913.4.1.2 Overview: Pressure regulator units for turkey nipple drinkers . . . . . . . . . . . . . . . . .7913.4.1.3 Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8113.4.1.4 Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8313.4.1.5 Assembly of the additional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8413.4.2 Suspending the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8513.4.3 Joining the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8613.4.4 Mounting the breather revolving to the drinker line. . . . . . . . . . . . . . . . . . . . . .8713.4.4.1 Preparation of the aluminium profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8713.4.4.2 Breather revolving for end-set or breather revolving automatic for rinsing . . . . . . . .87
14 Assembly of the suspended nipple drinker with supporting tube
(standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
14.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
14.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . .9014.2.1 Assembly of the drip cups and suspension for tube . . . . . . . . . . . . . . . . . . . . .9014.2.2 Assembly of the couplers for nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9114.2.3 Mounting the pressure regulator at the nipple pipe. . . . . . . . . . . . . . . . . . . . . .9114.2.3.1 Preparation of the pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9114.2.3.2 Assembly: Lateral water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9214.2.3.3 Assembly: Central water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9314.2.3.4 Assembly of the additional parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
15 Assembly of the standing nipple drinker lines . . . . . . . . . . . . . . . . . . .95
15.1 Overall views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
15.2 Assembly of the nipple drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . .9715.2.1 Adaptation of the alu profiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9715.2.2 Assembly of drip cups and clips for nipple pipe . . . . . . . . . . . . . . . . . . . . . . . .9715.2.3 Assembly of the couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9715.2.4 Mounting the drinker elements at the supports. . . . . . . . . . . . . . . . . . . . . . . . .9815.2.5 Coupling the drinker elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9915.2.6 Mounting the pressure regulator at the nipple pipe. . . . . . . . . . . . . . . . . . . . . .9915.2.7 Mounting the ball tank to the nipple pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9915.2.8 Mounting the breather revolving at the nipple pipe . . . . . . . . . . . . . . . . . . . .10015.2.9 Alignment of the drinker lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10015.2.10 Assembly of the roost-tubes 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10115.2.11 Fastening the posts on the floor / grating . . . . . . . . . . . . . . . . . . . . . . . . . . .102
16 Assembly of the nipple drinker lines for A-rack - metal . . . . . . . . . .103
16.1 General view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
16.2 Insert and couple the nipple pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
16.3 Assembly of the drip cups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
16.4 Assembly of the supporting pipes for nipple pipe . . . . . . . . . . . . . . . . . . . .106
16.5 Fixing the nipple pipes at the supporting pipe . . . . . . . . . . . . . . . . . . . . . . .107
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Table of contents Page V
16.6 Coupling two units A-racks metal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
16.7 Mounting the pressure regulator and breather revolving . . . . . . . . . . . . . 10916.7.1 Pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10916.7.2 Breather revolving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
17 Assembly of the hose-connecting-set ½" . . . . . . . . . . . . . . . . . . . . . . 111
18 Mixing tank and pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .112
18.1 Assembly of the water tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
18.2 Assembly of the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
19 Round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
19.1 Description of the round drinkers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
19.2 Parts list Round drinkers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11819.2.1 Round drinker Jumbo-T (Code No. 30 03 3330) . . . . . . . . . . . . . . . . . . . . . . 11819.2.2 Round drinker Jumbo-B (Code No. 30 03 3310) . . . . . . . . . . . . . . . . . . . . . . 11919.2.3 Round drinker Jumbo-J (Code No. 30 03 3300) . . . . . . . . . . . . . . . . . . . . . . 12019.2.4 Round drinker Jumbo-98 (Code No. 30 03 3320) . . . . . . . . . . . . . . . . . . . . . 12119.2.5 Valve insert cpl Jumbo-B/T/J/98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12219.2.6 Chick-fount plastic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12319.2.7 Round drinker Minimaster 2 without connection-material . . . . . . . . . . . . . . . 12319.2.8 Round drinker Minimaster 2 with connection-material. . . . . . . . . . . . . . . . . . 12419.2.9 Starter cup L4059 with hose and adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . 12519.2.10 Cup round for DOS-nipple NE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
20 Assembly of the water pipes for round drinkers . . . . . . . . . . . . . . . .127
20.1 Suspension ropes for fastening the water pipes . . . . . . . . . . . . . . . . . . . 127
20.2 Mounting of the water pipes in the house . . . . . . . . . . . . . . . . . . . . . . . . . . 129
21 Gradient pressure regulators for nipple drinker systems . . . . . . . . .131
21.1 Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
22 Mounting of the anti-roost wire (as option). . . . . . . . . . . . . . . . . . . . .136
22.1 Anti-roost wire for T-profile alu, lateral water supply . . . . . . . . . . . . . . . . . 136
22.2 Anti-roost wire for T-profile alu - central water supply. . . . . . . . . . . . . . . . 139
22.3 Anti-roost wire for supporting tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
22.4 Assembly of the current supply for anti-roost wire . . . . . . . . . . . . . . . . . . 14222.4.1 Assembly of the cross cables and connection of the single lines . . . . . . . . 14222.4.2 Connection of the electric fencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
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Page 1 Basic instructions
1 Basic instructions
1.1 Basics
The Big Dutchman installation has been constructed according to the current state of
the art and all acknowledged regulations regarding technical safety. The installation is
reliable. Upon operation, however, dangers to life and limb of the user or third persons
or impairments of the system or other material property are still possible.
The system may only be mounted, attended, repaired und used:
• for due use
• in an excellent state from the safety and technical point of view
• by persons who are familiar with the safety regulations
In the event of special problems which are not described in detail in this manual, we
recommend to contact us for your own safety.
1.2 Designated use
The Big Dutchman nipple drinkers and round drinkers are only intended for the normal
use in the poultry management to provide the chicks, pullets, laying hens and turkeys
with fresh clean water.
The Big Dutchman system may only be used according to its designated use.
Every other use is considered as non-designated use. The manufacturer does not
accept liability for damages resulting from other uses, the user alone has to bear the
risk. The designated use also includes the exact following of the operation,
maintenance and repair conditions as prescribed by the manufacturer.
!Please take care of this manual and always keep it in the same place
close to the installation for quick reference. All persons working with the
system, assembling, cleaning and servicing have to be familiar with the
contents of these instructions.
Please observe the contained safety instructions!
If this manual gets damaged or lost, request a new copy from Big
Dutchman.
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Basic instructions Page 2
1.3 Prevention of reasonably predictable incorrect uses
The following uses of the Big Dutchman drinker systems are generally not allowed
and considered as non-designated use:
• The watering of other animal species than poultry.
• The watering of animals with other liquids than drinking water.
–Except: feedstuffs additives and medicines which usually are given via the
drinking system.
• The use outdoor, especially in areas that are susceptible to frost.
• In case of suspended drinker lines: the lifting or moving of other loads than the
actual drinker line.
A non-designated use will lead to a liability exclusion by Big Dutchman.
Only the user of the system takes the risk resulting from a misuse!
1.4 Explaining the symbols
1.4.1 Safety symbols in this manual
Upon reading this manual you will come across the following symbols
WARNING
This symbol indicates risks possibly leading to personal injury resulting in
death or to severe injuries.
CAUTION
This symbol indicates risks or insecure procedures possibly leading to
injuries or material damage.
NOTE
This symbol indicates notes leading to an effective, economic and
environmentally-conscious handling of the installation.
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Page 3 Basic instructions
1.4.2 Safety symbols in the manual and on the installation
These safety symbols illustrate remaining dangers when handling the system. They are
supplements to the above-mentioned symbols:
1.4.3 Safety symbols and notes on your installation
Depending on the type of installation you will find the following safety symbols. They
indicate technically remaining dangers when handling the system and give information
on how to avoid these dangers.
Warning against dangerous electrical voltage
Warning against the cold
Warning against slippery surface
GENERAL DANGER !
Installation automatically starts working. Before starting repair,
maintenance or cleaning work, put main switch to ”OFF”.
Danger of bruising due to rotating machine parts!
Close protective devices each time before taking the system
into operation. Opening protective devices is only allowed
when the system is in a standstill. People have to be authorised
for this.
RISK OF INJURY due to operating auger, chain or cable
discs!
Never reach into or climb into a feed container or trough while
the motor is running.
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Basic instructions Page 4
Implicitly observe the instructions attached to the installation, such as the arrow on the
motor indicating the direction of rotation.
The signs and safety instructions always have to be visible and must not be damaged.
If they are soiled by dust, manure, feed remains, oil or grease, clean them by means of
a water-detergent mixture.
1.5 Ordering spare parts
Indicate the following for ordering spare parts:
• Code No. and description of the spare part or
• Invoice No. of original invoice
• Power supply e.g. 230/400V-3Ph.- 50/60Hz
DANGER OF SKIN CORROSION due to purifying agents!
Always wear protective clothing when repairing, maintaining
and cleaning the installation. Always observe the
manufacturer’s instructions when using acids!
If a safety symbol or instruction is fixed to a part to be replaced,
ensure that it will be fixed to the new part as well.
Operational safety is the prime necessity!
For your own safety only use original Big Dutchman spare parts. For
foreign products that have not been released or recommended or for
modifications carried out (e.g. software, control units) we cannot judge
whether there is a safety risk in connection with the Big Dutchman
systems.
You can find the exact description (Code No.) of the parts for ordering
spare parts by means of the position numbers in the spare parts lists (see
appendix).
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Page 5 Basic instructions
1.6 Obligations
Closely adhere to the instructions in this manual.
A basic condition for safe operation and trouble-free handling of this system is the
knowledge of the basic safety instructions and regulations.
These mounting and operating instructions, particularly the safety instructions, have to
be observed by everyone working with this system. Moreover, the regulations and
instructions for the prevention of accidents valid at the respective place of use have to
be observed.
The manufacturer is not responsible for any damages to the machine resulting from
changes done by the user.
1.7 Warranty and liability
Warranty and liability claims regarding personal and material damage are excluded if
they result from one or several of the following causes:
• non-designated use of the installation
• inappropriate mounting and operating of the system
• operating the system with defective safety equipment or not duly fixed or not
functioning safety and protective devices,
• non-observance of the instructions in this manual regarding transport, stock
keeping, mounting, maintenance, operating and upgrading of the system
• unauthorised modifications on the system
• inappropriate repairs
• in the event of disasters caused by foreign matters or force majeure.
1.8 Disorders due to power failure
We recommend the installation of warning systems for a better monitoring of your
production units and the installation of an emergency power-generating set for
adequate supply with power in case of power failure. By this, you protect the animals
and thus your own economical health. For further information please contact your
property insurance.
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Basic instructions Page 6
1.9 First aid
For the case of an accident, unless specified otherwise, a first-aid kit must always be
available at the place of work. Material taken out and used is to be replaced
immediately.
If you need help, describe the accident as follows:
• where it happened
• what happened
• the number of persons injured
• what type of injury
• who is reporting the accident (your data)!
1.10 Pollution abatement regulations
All works on and with the installation have to be carried out in compliance with the legal
requirements concerning waste prevention and proper recycling / disposal of waste.
Special care has to be taken when carrying out installation, repair and maintenance
works, as water pollutants like lubricating grease and oils, as well as solvent-containing
cleaning solutions are not to pollute the soil or get into the canalisation! These materials
have to be kept, transported, collected and disposed of in appropriate containers!
1.11 Waste disposal
After finishing the assembly or repair of this installation, dispose of the packing material
and remains which do not need to be further used according to the legal provisions for
recycling. The same applies to the component parts after putting the installation out of
service.
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Page 7 Basic instructions
1.12 Notes for use
We reserve the right to modify the construction and technical data for reasons of further
development.
Therefore, no claims can be derived from the information, pictures, drawings and
descriptions. Subject to correction !
Get the information on mounting, adjusting, operating and maintaining before taking
the system into operation.
Apart from the safety-relevant instructions in this manual and the safety precautions
valid in the country of use, also consider the generally acknowledged technical
regulations (safe and appropriate working according to UVV, VBG, VDE etc.).
1.13 Copyright
This manual is subject to copyright. The information and drawings included in this
manual shall not be copied without the manufacturer’s consent, nor shall they be used
for anything other than the designated use. Neither shall they be given to third parties.
If you find mistakes or unclear information in this manual, please do not hesitate to let
us know.
All trade marks mentioned or shown in the text are trade marks of their respective
owners and are recognised as patented.
© Copyright 2012 Big Dutchman
For further information please contact:
Big Dutchman International GmbH, P.O. Box 11 63, D-49360 Vechta, Germany,
Phone +49(0)4447/801-0, Fax +49(0)4447/801-237
e-mail: [email protected], Internet: www.bigdutchman.de
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Safety instructions Page 8
2 Safety instructionsThese mounting and operating instructions, particularly the safety regulations, have to
be observed by all persons working on this system. Moreover the regulations for
accident prevention valid for this place have to be observed!
2.1 General safety instructions
All established safety precautions and other generally accepted safety regulations and
medical references have to be observed. Please check safety and function control
devices to ensure safe and accurate operation:
• before putting into operation
• at adequate time intervals
• after modifications and repairs.
Check the proper functioning of the system after any kind of repair works. You may only
take the device into operation, when all protective systems have been put into place
again. Follow the directions of the electric and water supply company.
2.2 Safety regulations for the use of electrical appliances
You have to ensure that the system with the electrical appliances is operated and
maintained according to the electro-technical regulations.
Installation and work on electric components/structural groups may only
be carried out by qualified personnel according to electro-technical
regulations (e.g. EN 60204, DIN VDE 0100/0113/0160).
Dangerous electric tensions are bare in case of open control equipment.
Be aware of the danger and keep workers of other professions away from
the danger zone !
Do not install control devices directly in the house, but in the service room
to prevent corrosion caused by ammonia gas.
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Page 9 Safety instructions
Immediately switch off the installation in the event of malfunctions of the power supply
units. Use a bipolar voltage probe to make sure that the electrical equipment is not
alive.
Check the electrical wiring and cables for recognisable damage before putting the
device into operation. Replace damaged wiring and cables before taking the device
into operation.
Only use the fuses indicated in the circuit diagram. Immediately replace damaged
fuses. Never repair or bypass the fuses!
Never cover the electrical motor. This can cause high temperatures resulting in fire and
a break-down of the equipment.
The control box as well as the terminal and connector boxes of the installation must
always be kept shut.
Let damaged or broken plugs be replaced by an electrician.
Do not pull the plug from the socket at the flexible cable.
For the respective connections please see the enclosed connecting plan of the system
parts delivered.
2.3 System safety instructions
2.3.1 Danger zone
Warning
Never repair or bypass the fuses!
Damaged fuses have to be replaced with new fuses!
Never reach into the running installation. Before reaching into the
installation, turn the system off and secure it against unintentional
actuation.
Assure yourself beforehand that the main switch is in the OFF position and
can not be put in the ON position without your knowledge.
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Safety instructions Page 10
The different areas of the Big Dutchman installations are characterised by different
types of construction.
There are several system parts that run out, rotate or slide that can increase the risk of
an accident when you are unaware of the type of construction.
There are hazard areas where a risk of injury exists
• due to rotating parts
• due to electrical current in case of non-reliable or defective switching-off of
overload current.
2.3.2 Entire system
• Parts lying about on the system or around it can cause you to stumble or fall so that
you can get injured by the constructional parts of the system.
• Ignorance of the constructional structure of the system can lead to injuries.
• Parts lying about in / on the components (e.g. in the feed trough, on the egg belt,
in the nests etc.) can severely damage the system.
After repair or maintenance work, never place any objects (e.g. spare
parts, replaced parts, tools, cleaning implements etc.) in the accessible
areas of the system or around it!
Make sure that all loose or replaced parts have been removed from the
system components before the system is taken into operation again!
Make yourself familiar with the construction of the system in sufficient
light! If this is not possible at site, get all available information on the
remaining dangers in connection with this system!
When working under the installation, always wear a safety helmet!
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Page 11 Safety instructions
2.3.3 Individual components
2.3.3.1 Water supply
• Leaky hoses, seals or nipple drinkers can cause water damage in the house and
destroy the installation and electrical systems.
• Danger of electric shock
• Danger of short circuits
2.3.3.2 Electrical components
First disconnect main power supply and then enter the house
compartment!
If you have to carry out maintenance, cleaning or repair work get the
information beforehand, where the main electric switch is located.
Put main switch to ”Off” and indicate maintenance or repair work by a sign
fixed to the main switch!
Immediately disconnect main water supply!
High electric tension!
If touching live parts, severe injuries due to electric shocks are possible!
During repair or maintenance work, live elements can be bare!
Never touch bare electrical components. Staff members must not use
machines with bare electrical components.
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Safety instructions Page 12
2.3.3.3 Ventilation system
• Rotating fans can lead to severe injuries.
• Fans can start due to their automatic control units.
2.4 Personal safety instructions
These safety instructions are intended to make you familiar with all information
regarding the system that are important for your safety and that of the system.
Maintenance may only be carried out by specially trained and briefed users.
Keep with the safety instructions in this manual.
Never reach through the protective grills or blade flaps into a fan, even if
it is not in operation!
Before carrying out repair or maintenance work, disconnect power supply
and indicate this by a sign fixed to the main switch!
Missing knowledge on the structural design of the installation can lead to
injuries.
Make yourself familiar with the design and construction of the installation
Inform yourself and your colleagues about the remaining dangers in
connection with this installation!
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Page 13 Safety instructions
2.4.1 Clothing for personal safety
2.4.1.1 Clothing and footwear
• Wide, fluttering clothes increase the risk of an accident.
• Wide pieces of clothing, ties, scarves etc. can get caught in the moving or rotating
system parts.
• High heels are a safety risk.
• If you stumble, you can knock against sharp-edged, moving or rotating system
parts and get severely injured.
2.4.1.2 Jewellery
• Loose or large jewellery increases the risk of an accident.
• The large or loose parts of jewellery can get caught in components of the
installation.
Wear close-fitting clothes when carrying out mounting, maintenance and
cleaning work at the installtation.
Do not wear rings, chains, watches or other items which could get caught
at parts of the installation.
Never work with long hair that is not tied together. Your hair could get
caught in moving devices or system parts and thus cause serious injuries.
During all mounting, maintenance and cleaning work at the installation,
wear protective clothes and shoes as well as safety glasses and gloves if
required.
Secure wide, fluttering clothes or take them off!
When working at or on the system, only wear slip-free footwear and safety
shoes when replacing heavy system parts!
Take off all jewellery, particularly necklaces, bracelets and rings!
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Safety instructions Page 14
2.4.1.3 Hair
• Long hair increases the risk of an accident.
• Long hair can get caught in moving or rotating system parts.
2.4.2 Assembly and maintenance
Assembly of the installation can be carried out by the farmer himself or by an authorized
person. We assume that the operator or authorized person either have some sort of
technical training or have the necessary knowledge or practical experience that are a
main condition for a proper assembly of the installation.
Repairs must only be carried out by persons who can guarantee for a proper execution
on the basis of their training or their practical knowledge and experiences. Only the
owner or the operator have the power of such a decision.
Every electrical work must only be carried out by qualified electricians according to the
respectively valid electrical regulations such as DIN, VDE, safety regulations and the
prescriptions of the local electric power supply companies or the regulations valid in the
country.
Only work with appropriate tools; in case of possible danger to hands, use protective
gloves, and safety glasses in case of danger to the eyes.
Secure long hair by tying it back or wearing a bandanna or cap!
Always switch off the installation, disconnect the power supply and make
sure that the installation cannot be switched on again before carrying out
any repair, maintenance and cleaning work or before removing any
malfunction.
Secure the installation by putting a fixed sign at the main switch "Do not
activate!" and if required add the note that maintenance work is carried
out.
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Page 15 Safety instructions
Check the proper functioning of the system after any kind of repair or maintenance. You
may only take the device into operation, when all protective systems have been put into
place again.
2.4.3 Employing external personnel
Mounting, maintenance and repair work is frequently carried out by non-operating
personnel, which is not familiar with the special circumstances and the inherent
dangers
You as operator are to survey the personnel and to define responsibilities and powers.
Inform these people in detail on the dangers of their area of work. Check their method
of working and intervene as soon as possible.
2.5 Safety contrivances
2.6 Dangers resulting from non-compliance with the safety instructions
Non-observance of these instructions can cause severe danger for life and health of
people or can lead to material or environmental damages and to the forfeiture of any
claim for damages. To be precise, the non-observance of these instructions can lead to:
• Failure of vital functions of the installation
• Failure of prescribed maintenance methods
• Dangers for people owing to electrical and mechanical influences.
As supervisor, you are responsible for the safety of external personnel!
It is strictly forbidden to remove or put out of operation any safety
contrivances. This leads to risk of injury and danger of life! Should the
safety devices be damaged, the system has to be put out of operation
immediately. The main switch has to be locked in zero position.
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Introduction Page 16
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3 IntroductionBesides an adequate feed supply, the provision of fresh, clean drinking water is
extremely important for birds. To achieve this, a reliable water supply must be available.
It has to be free from contamination and within easy reach of the animals.
Big Dutchman satisfies all these requirements - offering a wide range of drinking
systems with modern nipple drinkers and round drinkers.
The suspended or standing nipple drinkers can easily be winched up to the ceiling. This
considerably simplifies housing the birds as well the house cleaning.
The Big Dutchman nipple drinking system consists of:
• pressur control unit or ball tank with rinsing system
• nipple tube with different nipple types (depending on the production target)
• swivelling aeration or automatic rinsing aeration with water level indication
• suspension system
• anti-roost wire
Drinker accessories with:
• connecting unit with water meter (mechanical or electronical)
• medicator
• medication mixing tank
Besides nipple drinkers, Big Dutchman also offers the round drinkers Jumbo-B
(broilers), Jumbo-T (turkeys), Jumbo-J (junior) and Jumbo 98. These round drinkers
may be installed in either standing or suspended positions, thus making them suitable
for both small and large birds. Due to the small jet of water running alongside the bell,
it stays clean and water cannot project over the edge of the pan. Moreover, chick
drinkers (chick founts) and the Mini Master poultry drinker can be used with or without
connecting material.
Page 17 Recommended tools for the assembly
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4 Recommended tools for the assemblyFor the assembly of the water supply we recommend using the following tools:
1 (each) cross head screw driver size 2 and 3
1 (each) open-ended / ring / socket spanner 8,10, 13 mm
1 (each) open-ended / ring spanner 17 mm and 19 mm
1 pair of combination pliers
1 pair of side cutters and pair of bolt cutters
1 pair of pincers
1 (each) sledge hammer 500 and 250 g
1 electric drilling machine
1 electric disk grinder
1 (each) twist drill dia 6, 8 and 10 mm
1 spirit level
1 metal cutting saw
1 paint brush
1 vise-grip wrench 250-350 mm long
1 electric screw driver with fittings for hex. head screws M5, M6, M8
1 set of hand radiotelephony devices
1 plate (hand cutting) shears for nipple pipes
Important notes for planning and assembly Page 18
5 Important notes for planning and assembly
5.1 Overview drinker systems
5.1.1 Nipple drinkers suspended with alu T-profile
For nipple drinkers with drip cup
30-61-3749 Waterer w/Top-Nipple 3000-09 orange
30-61-3752 Waterer w/Top-Nipple 3000-12 orange
30-61-3755 Waterer w/Top-Nipple 3000-15 orange
30-61-3849 Waterer w/Top-Nipple 3000-09 SST
30-61-3852 Waterer w/Top-Nipple 3000-12 SST
30-61-3855 Waterer w/Top-Nipple 3000-15 SST
30-61-3839 Waterer w/screwnip. 50 3000-09
30-61-3842 Waterer w/screwnip. 50 3000-12
30-61-3845 Waterer w/screwnip. 50 3000-15
30-61-3939 Waterer w/screwnip.100 3000-09
30-61-3942 Waterer w/screwnip.100 3000-12
30-61-3945 Waterer w/screwnip.100 3000-15
For nipple drinkers without drip cup
30-61-5109 Waterer w/SaniStar-4,5 3000-09
30-61-5112 Waterer w/SaniStar-4,5 3000-12
30-61-5115 Waterer w/SaniStar-4,5 3000-15
30-61-5118 Waterer w/SaniStar-4,5 3000-18
30-61-5120 Waterer w/SaniStar-4,5 3000-20
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Page 19 Important notes for planning and assembly
5.1.2 Nipple drinkers suspended with supporting tube and anti-roost-wire
For nipple drinkers with drip cup
30-61-4849 Water. w/Top-nipple 3000-09SST with supp.tube+anti-roost-wire
30-61-4852 Water. w/Top-Nipple 3000-12SST w/supp.tube+anti-roost-wire
30-61-4855 Water. w/Top-Nipple 3000-15SST w/supp.tube+anti-roost-wire
30-61-4869 Waterer w/Top-nipple or3000-09 with supp.tube+anti-roost-wire
30-61-4872 Waterer w/Top-nipple or3000-12 with supp.tube+anti-roost-wire
30-61-4875 Waterer w/Top-nipple or3000-15 with supp.tube+anti-roost-wire
30-61-4859 Waterer w/screwnip. 50 3000-09 with supp.tube+anti-roost-wire
30-61-4862 Waterer w/screwnip. 50 3000-12 with supp.tube+anti-roost-wire
30-61-4865 Waterer w/screwnip. 50 3000-15 with supp.tube+anti-roost-wire
30-61-4939 Waterer w/screwnip.100 3000-09 with supp.tube+anti-roost-wire
30-61-4942 Waterer w/screwnip.100 3000-12 with supp.tube+anti-roost-wire
30-61-4945 Waterer w/screwnip.100 3000-15 with supp.tube+anti-roost-wire
For nipple drinkers without drip cup
30-61-5209 Waterer w/SaniStar-4,5 3000-09 with supp.tube+anti-roost wire
30-61-5212 Waterer w/SaniStar-4,5 3000-12 with supp.tube+anti-roost wire
30-61-5215 Waterer w/SaniStar-4,5 3000-15 with supp.tube+anti-roost wire
30-61-5218 Waterer w/SaniStar-4,5 3000-18 with supp.tube+anti-roost wire
30-61-5220 Waterer w/SaniStar-4,5 3000-20 with supp.tube+anti-roost wire
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Important notes for planning and assembly Page 20
5.1.3 Nipple drinkers "Penduval" for turkeys
5.1.4 Nipple drinkers standing
5.1.5 Nipple drinker A-Reuter
A-rack metal:
A-rack wood:
30-61-5303 Water. w/turkey nipple 3000-03 turkey rearing/pullet fatten.
30-61-5304 Water. w/turkey nipple 3000-04 turkey rearing/pullet fatten.
30-61-5305 Water. w/turkey nipple 3000-05 turkey rearing/pullet fatten.
30-61-5403 Waterer with turkey nipple 3000-03 for fattening of cocks
30-61-5404 Waterer with turkey nipple 3000-04 for fattening of cocks
30-61-5405 Waterer with turkey nipple 3000-05 for fattening of cocks
30-61-3549 Waterer w/screwnip. 50 3000-09 standing
30-61-3552 Waterer w/screwnip. 50 3000-12 standing
30-61-3555 Waterer w/screwnip. 50 3000-15 standing
30-61-3559 Waterer w/top-nipple 3000-09 SST / standing
30-61-3562 Waterer w/top-nipple 3000-12 SST / standing
30-61-3565 Waterer w/top-nipple 3000-15 SST / standing
15-22-5240 A-rack metal 5800 / 4 perches / 2 x 12 drinkers
15-22-5250 A-rack metal 5800 / 5 perches / 2 x 12 drinkers
15-22-5260 A-rack metal 5800 / 6 perches / 2 x 12 drinkers
15-22-5461 A-rack metal 5800 / 6 perches / 1 feedline / 24 nipples
15-22-5471 A-rack metal 5800 / 7 perches / 1 feedline / 24 nipples
15-22-5472 A-rack metal 5800 / 7 perches / 2 feedlines / 24 nipples
15-22-5482 A-rack metal 5800 / 8 perches / 2 feedlines / 24 nipples
36-00-3479 Waterer w/screwnip. 50 3000-09 with covering plate for A-rack
36-00-3482 Waterer w/screwnip. 50 3000-12 with covering plate for A-rack
36-00-3485 Waterer w/screwnip. 50 3000-15 with covering plate for A-rack
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Page 21 Important notes for planning and assembly
5.1.6 Round drinkers
5.2 Overview nipple drinkers for floor management
(*) = only in connection with pendulum and pan
All nipples listed above, except for the screw-nipples, can be operated both in
horizontal and vertical direction.
30-03-3300 Round drinker J-J cpl.
30-03-3310 Round drinker J-B cpl.
30-03-3320 Round drinker J-98 cpl.
30-03-3330 Round drinker J-T cpl.
30-68-1500 Chick-fount plastic 2,5l.
30-68-1510 Chick-fount plastic 5,0l.
30-05-1050 Round drinker Minimaster 2 without connection-material
30-05-1060 Round drinker Minimaster 2 with connection-material
30-00-3419 Nipple Top- 80/40-360 L4022 screwable
30-00-3414 Nipple Top- 80/40-360 orange L4024 screwable
30-00-3107 Nipple screw-100/-#4001 screwable
30-00-1026 Nipple screw-100/-#4001 screwable
30-61-5000 Nipple SaniStar 4,5-45/30-360 orange L4015-02 pluggable
30-00-3207 Nipple Top- 45/30-360 L4077 screwable
30-00-3208 Nipple Top- 45/30-360 orange L4078 screwable
30-00-3250 Nipple #10-4610-40/30-360°orange
30-61-5350 (*) Turkey nipple L4070
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Important notes for planning and assembly Page 22
For the rearing you have to install starter cups for the first 5 days (120-150 birds/starter
cup). In case of heavier birds, the number of birds has to be reduced proportionally per
nipple drinker.
5.2.1 Recommended number of birds per nipple
Meanings: LW= week of age / LG= live weight
Nipple Top- 45/30-360 L4077 screwable (Code No.: 30-00-3207)
Flow rate [ml / min] Use Number of birds per nipple
vertical horizontal Central Europe Hot regions
broilers (<2.3kg LG) 12-15 8-10
broilers (2.3kg LG) 8-12 6-8
broiler parents (0-18. LW) 10 8
45 30 layer breeders (0-18. LW) 12-16 9-12
pullets 12-16 9-12
duck rearing (<3. LW) 25-30 19-23
finishing ducks (<3 kg LG 8-12 6-9
Nipple Top- 80/40-360 L4022 screwable (Code No.: 30-00-3419)
Flow rate [ml / min] Use Number of birds per nipple
vertical horizontal Central Europe Hot regions
broilers (<2.3kg LG) 20-25 15-19
broilers (2.3kg LG) 15-18 11-14
broiler parents (0-18. LW) 10 8
80 40 broiler parents (0-64. LW) 8-10 6-8
layer breeders (0-18. LW) 12-16 9-12
pullets 12-16 9-12
duck rearing (<3. LW) 25-30 19-23
finishing ducks (<3 kg LG 8-12 6-9
Nipple Top- 45/30-360 orange L4078 screwable (Code No.: 30-00-3208)
Flow rate [ml / min] Use Number of birds per nipple
vertical horizontal Central Europe Hot regions
broilers (<2.3kg LG) 12-15 8-10
broilers (2.3kg LG) 8-12 6-8
45 30 broiler parents (0-18. LW) (10)1 (8)1
layer breeders (0-18. LW) (12-16)1 (9-12)1
( )1 = better 30-00-3207 pullets 12-16 9-12
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Page 23 Important notes for planning and assembly
Nipple #10-4610-40/30-360°orange (Code Nr.: 30-00-3250)
Flow rate [ml / min] Use Number of birds per nipple
vertical horizontal Central Europe Hot regions
broilers (<2.3kg LG) 12-15 8-10
45 30 broilers (2.3kg LG) 8-12 6-8
pullets 12-16 9-12
Nipple Top- 80/40-360 orange L4024 screwable (Code No.: 30-00-3414)
Flow rate [ml / min] Use Number of birds per nipple
vertical horizontal Central Europe Hot regions
broilers (<2.3kg LG) 20-25 15-19
broilers (2.3kg LG) 15-18 11-14
80 40 broiler parents (0-18. LW) (10)2 (8)2
layer breeders (0-18. LW) (12-16)2 (9-12)2
( )2 = better 30-00-3419 pullets 12-16 9-12
Nipple SaniStar 4,5-45/30-360 orange L4015-02 pluggable (Code Nr.: 30-61-5000)
Flow rate [ml / min] Use Number of birds per nipple
vertical horizontal Central Europe Hot regions
45 30 broilers (<2.3kg LG) 12-15 8-10
broiler parents (0-18. LW) 10 8
Nipple screw- 50/- #4071 screwable (Code No.: 30-00-3107)
Flow rate [ml / min] Use Number of birds per nipple
Central Europe Hot regions
50 laying hen 8-10 6-8
layer breeders (18.-72. LW) 8-10 6-8
Nipple screw-100/- #4001 screwable (Code No.: 30-00-1026)
Flow rate [ml / min] Use Number of birds per nipple
Central Europe Hot regions
90-100 laying hens 8-10 6-8
broiler parents (18.-64. LW) 8-10 6-8
Turkey nipples L4070 (Code No.: 30-61-5350)
Flow rate [ml / min] Use Number of birds per nipple
Central Europe Hot regions
turkey rearing 30-40
180-200 hen finishing 25-30
male finishing 20
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Important notes for planning and assembly Page 24
5.2.2 Number of drinker lines per house
For layers and breeders: one drinker line per 5 to 7 m house width.
For broilers: one drinker line 2.5 to 3.5 m house width.
5.3 Position of the water supply per line
For broiler / duck growing for more than:
• 300 Top nipples or
• 300 Top-Combi-nipples or
• 450 Sanistar nipples.
For layer management for more than:
• 300 screw nipples 50.
For broiler breeder management for more than:
• 150 Top nipples for rearing broiler breeders or
• 100 screw nipples 100 for broiler breeders 0-64 weeks
• 100 screw nipples 100 for broiler breeders week 18 to 64
water has to be supplied from the centre of the drinker line.
Example: house length 100 m
nipple tube 3 m with 15 Top nipples, nipple tube with 9 Top nipples,
House length 100 m / length of nipple tube 3m = 33.3 nipple tubes x 15 nipples/nipple
tube = approx. 510 nipples / 300 nipples per water supply = 1.7 = 1 central pressure
regulator or ball tank with 2 outlets.
House length 100 m / length of nipple tube 3 m = 33.3 nipple tubes x 9 nipples/nipple
tube = approx. 300 nipples / 300 nipples per water supply = 1 pressure regulator or ball
tank.
Generally install one drinker line more than feeding lines.
From a certain length of drinker line and a certain number of drinking
nipples onwards it can be necessary that water is supplied from the centre
of the drinker line.
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Page 25 Important notes for planning and assembly
5.4 Evaluation of lifting load for suspended nipple drinkers
nipple drinker 3m incl. aluminium profile or stay pipe and water: 3.6kg / pc
pressure regulator incl. aeration: 10.0kg / pc
If load halving is used, only half of the evaluated total weight has to be considered for
selecting the cable winch.
5.5 Most important data of round drinkers and their use
* only with Jumbo-B chick ring, Code No. 30 03 3129
For heavy birds and in hot climate zones the number of birds/drinker has to be reduced
proportionally.
Description
Technical data
Jumbo-T
30-03-3330
Jumbo-B
30-03-3310
Jumbo-J
30-03-3300
Jumbo 98
30-03-3320
Diametre (mm) 480 400 370 305
Height (mm) 650 640 280 500
Height of edge 70 60 110 95
Weight without ballast in kg: 1,9 1,75 1,1 1,0
Contents ballast tank in ltr.: 7 7 5 -
Min. working pressure in bar: 0,2 0,2 0,2 0,2
Max. working pressure in bar: 0,5 0,5 0,5 0,5
Optimum water level in the
channel in mm:
10-20 10-20 10-20 10-20
Recommended no. of birds/
drinker:
Turkeys 2-25 kg 80-120 - - 80-100
Turkeys 0-10 kg - 80-100 - -
Broiler breeders - 100-150 - -
Layers and broilers - 100-150 100-150 -
Day-old chicks - 300* 300 -
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Important notes for planning and assembly Page 26
5.6 Evaluating the lifting load for suspended lines
• round drinker Jumbo-(J)unior incl. ballast weight: 6.1 kg/pc.
• round drinker Jumbo-(B)roiler incl. ballast weight: 8.8 kg/pc.
• round drinker Jumbo-(T)urkey incl. ballast weight: 8.9 kg/pc.
• round drinker Jumbo 98 cpl. incl. water: 2.5 kg/pc.
If load halving is used, only half of the evaluated total weight has to be considered for
selecting the cable winch.
5.7 Determine number and position of the lines
1. At first determine the number of nipple drinker lines according to the installation or
project drawing.
2. Mark these distances at the gable walls or onto the house floor.
5.8 Assembly order for the individual lines
Lateral water supply:
Always start the assembly at the side of the water supply.
Central water supply:
Always start the assembly at the position of the central water supply.
5.9 Delivery condition of the nipple drinker elements
Nipple drinker elements turkeys:
The elements of the suspended nipple drinkers for turkeys with a length of 3m are
supplied premounted.
Standard nipple drinker elements (suspended and standing):
The elements with a length of 3m have to be produced at site. For this purpose, you
will need a suitable working table where you can pre-mount the 3 m elements.
If several drinker lines are installed, mount the outer lines first. Work in
"inward direction" so that the adjacent areas can be used to store the
material whilst you are working.
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Page 27 Important notes for planning and assembly
5.10 Assembly of nipple pipes
5.10.1 Shorten the nipple pipes
!
Important:
Never saw off a nipple pipe!
Only use the "cutting plier for plastic pipe up to 42mm" (BD Code No. 99-
98-3801) to shorten the nipple pipes.
After having shortened the pipes, the outer nipple pipe edges have to
be slightly bevelled and soiling as well as chips have to be removed
from the nipple tube. Rinse the pipe, if necessary.
The nipple pipes must be treated carefully. Inexpert mounting may cause
leaky nipples.
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Important notes for planning and assembly Page 28
5.10.2 Connecting the nipple pipes
When connecting the nipple pipes make sure that the clip hoses for
coupler for nipple pipe are pressed together at the vertical flat side of
the nipple pipes, using the "special pliers 220 Knipex 1099".
Pos. Qty. Code no. Description
1 Nipple pipe
2
30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
83-00-6658 Coupler cpl W-PVC/SST for nipple pipe-28 laying3 30-00-3112 Clip hose 031.6-706 R SST for coupler f/n-pipe laying/
rearg.4 99-98-3728 Special pliers 220 Knipex 1099
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Page 29 Important notes for planning and assembly
5.10.3 Squeeze and loosen the clip hoses
press together the clip hoses evenly
set the special pliers at the front set the special pliers laterally
special pliers for loosening the clip hoses
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Important notes for planning and assembly Page 30
5.11 Suspension of the nipple drinker lines
5.12 Pressure regulator / ball tank
For the assembly of the suspension see also the Big Dutchman manual
"suspension systems".
The pressure regulator / ball tank and the breather revolving cpl. are
supplied pre-mounted. If parts have to be dismounted or other repairs
shall be carried out, this may only be done by experts.
If longer drinker lines are installed, the water supply is effected from
the middle of the drinker line. Then start the assembly of the pressure
regulator or ball tank in the middle of the drinker line.
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Page 31 Important notes for planning and assembly
5.13 Important safety instructions when using the glue Tangit and cleaner Tangit
Tangit special adhesive is used during the assembly. The following safety
instructions have to be strictly observed when using this special adhesive:
Attention
Tangit glue is highly inflammable.
Do not use open fire or light.
Do not smoke, weld or grind at the place of work.
Take into consideration the notes of the producer on the glue
tin !Solvent vapors which are heavier than air can build up
explosive mixes. Therefore, provide sufficient ventilation
during working and drying and also after gluing.
Before carrying out welding or grinding work remove
accumulations of solvent vapors.
Consider the user's instructions!
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Important notes for planning and assembly Page 32
5.14 Assembly order for dowelling
.
1. Copy the hole spacing of the component part to the holding ground.
2. The distance from edge to core material should at least be one length of a dowel.
3. Select the appropriate drilling method for the building material.
4. Drill the holes.
5. Clean the bore holes (remove the borehole debris).
6. Insert the dowels.
7. Insert the screws.
Figure 5-1: Pre-positioned installation in aerated concrete / standard concrete
Figure 5-2: Push-through installation in hollow concrete block / gypsum plaster board
Always read the assembly instructions on the packaging.
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Page 33 Installing the water connection unit in the house
6 Installing the water connection unit in the house
!Please find detailed information about the assembly of water connection
units in the manual "Water connection units / Mounting instructions".
The instructions in the manual must be followed!
Install the main water connection at the place determined by the planning
documentation.
Consider the regulations of the water and electricity supply plants.
Do not use hemp or similar materials for sealing the thread but only
sealing strip 0.1 mm/12m for thread HDF
(Code No. 30 00 3846)
The installation of the water connection unit is normally carried out in a
separate service room.
The water connection unit can be assembled according to the
requirements.
It is also possible to connect a vitamin or medicine unit.
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Installing the water connection unit in the house Page 34
Since the components of the connection units are screwed together, the PVC parts do
not have to be glued and the connection units can easily be extended.
Example:
Turkey house with
round drinkers
The water connection
units are characterized
by a very compact
construction. The
assembly may also be
carried out in small
service rooms.
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Page 35 Medicators
7 Medicators
7.1 Medicator with connection material ¾"
Connection material for both medicators:
Pos. Qty. Code no. Description
1 30-62-3001 Medicator 9-3400L/h 0.2-2.5% w/connection material 3/4"
1 1 30-61-3240 Medicator 9-3400L/h 0.2-2.5% 0.27-6.00 bar
Pos. Qty. Code no. Description
1 30-62-3002 Medicator 9-3400L/h 0.2-5.0% w/connection material 3/4"
1 1 30-61-3245 Medicator 9-3400L/h 0.2-5.0% 0.27-6.00 bar
Pos. Qty. Code no. Description
2 1 M 30-00-3051 Hose 3/4" yellow3 4 30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm4 2 30-00-3077 Bend 3/4"fmx20mm PA5 2 30-00-3122 Hose union 3/4"x19 brs flat6 2 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv7 2 99-20-1026 Washer A 8.4 DIN 125 galv8 2 99-98-3784 Dowel universal UX 10x60 wo/collar
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Medicators Page 36
7.2 Medicator with connection material 1"
Connection material for both medicators:
Pos. Qty. Code no. Description
1 30-62-3011 Medicator 9-3400l/h 0,2-2,5% w/connection material 1"1 1 30-61-3240 Medicator 9-3400l/h 0.2-2.5% 0.27-6.00 bar
Pos. Qty. Code no. Description
1 30-62-3012 Medicator 9-3400l/h 0,2-5,0% w/connection material 1"1 1 30-61-3245 Medicator 9-3400l/h 0.2-5.0% 0.27-6.00 bar
Pos. Qty. Code no. Description
2 1 M 30-00-3051 Hose 3/4" yellow3 4 30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm4 2 30-00-3077 Bend 3/4"fmx20mm PA5 2 30-00-3118 Bend 3/4"fmx20mm PA6 2 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv7 2 99-98-3784 Dowel universal UX 10x60 wo/collar8 2 99-20-1026 Washer A 8.4 DIN 125 galv
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Page 37 Medicators
7.3 Medicator with connection material 1" and 1 ½"
Pos. Qty. Code no. Description
1 30-61-3060 Medicator 500-8000l/h 0.2-2.0% w/connection material 1"+1 1/2"
1 1 30-61-3055 Medicator 500-8000l/h 0.2-2.0% 0.15-8.00 bar2 1 30-61-3056 Holder for D8R w/4 feet3 1 30-61-3057 Connection-material 1"+1 1/2" for medicator D8R
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Medicators Page 38
7.4 Assembling the medicator
The Big Dutchman medicator allows for a simple and safe supply of vitamins and
medicines to your birds via the drinking water. The dosing can be adjusted very
precisely since the compounds are supplied proportionally to the actual water
consumption. Please observe the instructions for use which are enclosed to each
medicator.
The wall bracket of the medicator is fastened at the provided place. The following is
required for this:
Now the medicator can be clamped into the wall bracket.
Code No. Description
99-98-3784 Dowel universal UX 10x60 wo/collar
99-10-3733 Hexagon head wood screw 8x 60 DIN
571 galv.
Note:
Connect the medicator to the pressure regulating unit according to the
instructions!
See to it that all protective covers are removed from the water connection
units and from the medicine supply line.
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Page 39 Assembling the mixing tank for medicines 60 l with lye pump
8 Assembling the mixing tank for medicines 60 l with lye pump
8.1 Components of the mixing tank
Pos. Code no. Description
30-61-3105 Mixing tank 60L f/medicines with lye pumpA Lye pump 230V-50HzB Electric supply with nest of intervalsC Connection with float valveD Connection-unit for fillingE Opening for flex. suction tube of the medicator
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Assembling the mixing tank for medicines 60 l with lye pump Page 40
8.2 Component parts of the mixing tank
Pos. Code No. Description
30-61-3105 Mixing tank 60L f/medicines with lye pump
1 Tank 75 l 042 120 01 01 NPE
2 Cover 040 120 05 01 NPE
3 Frame 042 100 01 00
4 30-61-3107 Centrifugal pump RM PP for mixing tank 60l/180l
5 Cable end sleeve 1mm² 52 01 001
6 Covering for pump 042 120 13 01
7 30-00-3775 Backnut ½" PVC 4218
8 Outlet ¾" angular 90° 4209
9 Flat nut ¾" brass 6320
10 Angle 90° 4343
11 Sealing ring 3/4" external thread 4212
12 Float valve 4204
13 Sealing ring ½" external thread 4214
14 Gardena cock piece ½" 42 50 021
15 Gardena cock piece ¾" 42 50 041
16 Gardena water stop 42 50 026
17 Hose coupling 100 mm 003 2 009 0
18 Worm drive hose clip 20-32 40 11 407
19 Scale 60 l 63 60 005
20 Grounding connection standard 51 85 001
21 Hexagon head screw M 5x8 DIN 933 21 56 046
22 Washer B 5.3 DIN 125 26 02 108
23 Cable connection PG 9 51 70 002
24 Counternut PG 9 DIN 46320 51 71 002
25 Shock-proof plug 51 40 002
26 Sheet metal screw BZ 6.3x19 DIN 7976 21 79 035
27 99-50-1147 Washer B 6.4 DIN 125 26 02 109
28 Hexagon head screw M 6x10 DIN 933 21 56 066
29 Crimp type socket 52 02 001
30 Receptacle for tabs 52 03 001
31 Tube cap 70 50 227
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Overview of spare parts for accessories drinker lines Page 42
9 Overview of spare parts for accessories drinker lines
9.1 Breathing
9.1.1 Breather cpl revolving L4244 orange
Pos. Qty. Code no. Description
1 30-61-3430 Breather revolving for end-set cpl L42441 1 Sealing segment with suspender 001 390 18 012 1 Swivelling segment with hose nozzle 001 390 19 033 1 39-00-4204 O-ring 16x3 4 1 Thread piece 001 390 21 005 1 Safety element 001 390 20 026 1 Clamp for tube 22x227 1 Washer 001 390 24 008 1 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv9 1 99-10-1045 Hexagon nut M 6 galv DIN 934
10 1 99-50-1147 Washer B 6.4 DIN 125 galv11 1 Hose coupling with clamp for tube 22x22 4367-0512 1 Partial breathing topside orange 030 200 19 06
including:13 1 Breather connector yellow complete with gasket14 1 Ball dia 1015 1 Flat spiral spring dia 20x450lg
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Page 43 Overview of spare parts for accessories drinker lines
9.1.2 Breathing with automatic flushing system
This flushing system mainly consists of:
a) flush breather and
b) waste water cross drainage
The automatic flushing system is mounted at the end
of the nipple drinker line like the conventional
swivelling breather unit. At the end of the automatic
flushing system there are two connection units 3/4".
One of them is closed by means of a cap (7).
This one is screwed off for cleaning.
The other screw connection is provided with a hose
nozzle (5) where a waste water tube can be
connected.
Pos. Qty. Code no. Description
30-61-3431 Flush breather unit automatic cpl. L42551 30-63-3464 Breather connector yellow cpl. with seal 2 30-61-3097 Ball Ø 8mm red3 30-63-3462 Hose 12x2; 450lg4 30-63-3463 Pressure spring 030 220 09 00 for breather tube5 30-00-3070 Hose nozzle with swivel nut ¾"6 30-61-3801 Sealing ring 26.7 inside7 30-61-3802 Cap 3/4" red PVC for rinsing breather8 Breather unit cpl
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Overview of spare parts for accessories drinker lines Page 44
9.2 Pressure regulator
9.2.1 Overview of pressure regulators with lateral supply
30-63-3600
Pressure regulator L3200 without additional
parts
Pos. Qty. Code no. Description
1 30-63-3620 Pressure regul. L3200/n-pipe 22mm cpl w/rinsing system
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 1 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Pos. Qty. Code no. Description
1 30-63-3630 Pressure regul. L3200/turkey drinker cpl w/rinsing system
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 1 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Pos. Qty. Code no. Description
1 30-63-3640 Pressure regul. L3200/n-pipe 28mm cpl w/rinsing system
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 1 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
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Page 45 Overview of spare parts for accessories drinker lines
9.2.2 Overview of pressure regulators with central supply
Pos. Qty. Code no. Description
1 30-63-3650 Pressure regul. L3200 central/22mm cpl w/rinsing system
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 2 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Pos. Qty. Code no. Description
1 30-63-3660 Pressure regul. L3200 central/turkeys cpl w/rinsing system
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 2 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
Pos. Qty. Code no. Description
1 30-63-3670 Pressure regul. L3200 central/28mm cpl w/rinsing system
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 2 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 1 30-63-3607 Breather tube 450mm for L32005 1 30-63-3609 Hose nozzle for pressure regulator L32006 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
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Overview of spare parts for accessories drinker lines Page 46
9.2.3 Spare parts: "Pressure regulator L3200 without additional parts"
!Important:
The pressure regulator is supplied ready for assembly.
A disassembly of these parts or other repairs may only be carried out by
qualified persons!
Pos. Qty. Code no. Description
1 1 30-63-3680 Upper part for housing L32002 1 30-63-3608 Plug for outlet for L32003 1 30-63-3686 Valve lever L32004 1 30-63-3685 Lever operation L32005 1 30-63-3688 Diaphragm L32006 1 99-20-1500 Hex nut M 10 stainless steel DIN 9347 1 30-63-3683 Adjustment nut L32008 1 30-63-3681 Boot for housing L32009 1 30-63-3682 Adjustment wheel for pressure regulator L3200
10 2 30-63-3689 Valve seal L320011 2 30-63-3695 O-ring 20.0x2.5 L320012 1 30-63-3691 Flush bordering L320013 1 30-63-3692 Adjusting mechanism L3200 14 1 30-63-3693 Swivel nut for adjusting mechanism L320015 1 30-63-3694 Toggle for adjusting mechanism L320016 2 30-63-3687 Lever collet L320017 11 30-63-3487 Tapping screw B 4.2x13 DIN 798118 1 30-63-3684 Diaphragm plate L320019 1 30-63-3690 Compression spring L3200
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Overview of spare parts for accessories drinker lines Page 48
9.2.4 Additional parts for pressure regulator L3200
(*) = quantities apply to a central supply
Pos. Qty. Code no. Description
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 1 30-63-3601 Suspension small for T-profile alu for L32004 1 (2*) 30-63-3603 Transition piece orange cpl square pipe to press. regulat.5 1(2*) 30-63-3604 Connecting branch for nipple pipe 28mm for L32006 1 30-63-3607 Breather tube 450mm for L32007 1 30-63-3609 Hose nozzle for pressure regulator L32008 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle9 4 Tapping screw BZ 5.5x13
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Page 49 Overview of spare parts for accessories drinker lines
9.3 Ball tank
Code No. 30 61 3401
Ball tank with flush system 1 outlet for
floor management
Code No. 30 61 3402
Ball tank with flush system 2 outlets for
floor management
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Overview of spare parts for accessories drinker lines Page 50
9.3.1 Component parts for a ball tank with flush system 1 outlet
Pos. Code No. Description
30-61-3401 Ball tank with flush system 1 outlet for floor management
1 Tank 001 380 03 01
2 Cover 001 380 04 00
3 Float valve cpl. 4254
4 Outlet with support 001 380 13 00
5 Sealing piece 001 380 11 00
6 Guiding piece 001 380 12 00
7 Flat nut 001 380 16 01
8 Sealing plug 3/4" 001 370 29 01
9 30-00-3835 Gasket - rubber 3/4" for ball tank lower
10 30-00-3833 Gasket - rubber 3/4" for plug at t-piece
11 81-00-4329 Packing ring underneath cover Lub.-no. 001 380 200
12 30-00-3837 O-ring 12.0x3.0 for aeration of ball tank
13 Hose coupling 4367
14 Straight pin 3m6x16 DIN 7
15 Oval head screw M 5x30 DIN 7985
16 Hexagon head screw M 6x20 DIN 933
17 99-10-1045 Hexagon nut M 6 galv DIN 934
18 99-20-1170 Washer A 6.4x18x1.5 DIN 9021 galv
19 99-10-1023 Hexagon nut M 5 galv DIN 934-8
20 Circlip 001 390 23 00
21 Angle nozzle with swivel nut ½" 4313
22 Float valve 001 390 09 02
23 Lever 001 390 01 00
24 Retainer 001 390 02 00
25 Piston 001 390 04 01
26 Nozzle 001 390 22 00
27 Tightening nut 001 390 15 00
28 Retainer for nozzle 001 300 07 00
29 Flat nut 001 390 12 01
30 30-00-3619 Rubber washer for float valve # 4254
31 30-00-3617 Valve seal for float valve 4204/4254
32 Bolt 001 390 03 00
33 81-00-8387 Washer for balltank L-001 370 10 00
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Ball tank with flush system 1 outlet:
Float valve single (pos 3):
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Overview of spare parts for accessories drinker lines Page 52
9.3.2 Ball tank with flush system 2 outlets
Pos. Code No. Description
30 61 3402 Ball tank with flush system 2 outlets for floor management
1 Tank 001 380 03 01
2 Cover 001 380 04 00
3 Float valve cpl. 4254
4 Outlet with support 001 380 13 00
5 Sealing piece 001 380 11 00
6 Guiding piece 001 380 12 00
7 Flat nut 001 380 16 01
8 Sealing plug 3/4" 001 370 29 01
9 30-00-3835 Gasket - rubber 3/4" for ball tank lower
10 30-00-3833 Gasket - rubber 3/4" for plug at t-piece
11 81-00-4329 Packing ring underneath cover Lub.-no. 001 380 200
12 30-00-3837 O-ring 12.0x3.0 for aeration of ball tank
13 Hose coupling 4367
14 Straight pin 3m6x16 DIN 7
15 Oval head screw M 5x30 DIN 7985
16 Hexagon head screw M 6x20 DIN 933
17 99-10-1045 Hexagon nut M 6 galv DIN 934
18 99-20-1170 Washer A 6.4x18x1.5 DIN 9021 galv
19 99-10-1023 Hexagon nut M 5 galv DIN 934-8
20 Circlip 001 390 23 00
21 Angle nozzle with swivel nut ½" 4313
22 Float 001 390 09 02
23 Lever 001 390 01 00
24 Retainer 001 390 02 00
25 Piston 001 390 04 01
26 Nozzle 001 390 22 00
27 Tightening nut 001 390 15 00
28 Retainer for nozzle 001 300 07 00
29 Flat nut 001 390 12 01
30 30-00-3619 Rubber washer for float valve # 4254
31 30-00-3617 Valve seal for float valve 4204/4254
32 Bolt 001 390 03 00
33 81-00-8387 Washer for balltank L-001 370 10 00
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Page 53 Overview of spare parts for accessories drinker lines
Ball tank with flush system 2 outlets:
Float valve single (pos 3):
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Overview of spare parts for accessories drinker lines Page 54
9.4 Gradient regulator for nipple drinker systems
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Page 55 Overview of spare parts for accessories drinker lines
Pos. Qty. Code no. Description
30-63-3424 Pressure regulator L4275 for gradient with 15cm reduction (red)
30-63-3427 Pressure regulator L4274 for gradient with 10cm reduction (blue)
1 1 30-63-3488 Bottom for gradient pressure regulator2 1 30-63-3489 Cover
3a 1 60-63-3490 Insert red for gradient pressure regulator with 15cm reduction 3b 1 30-63-3491 Insert blue for gradient pressure regulator with 10cm reduction 4 1 30-63-3492 Inser 22x22, yellow5 1 30-63-3493 Insert sleeve6 2 30-63-3494 Form O-ring7 1 30-63-3495 Housing8 2 30-61-3483 Retainer POM for nipple pipe D229 4 99-10-1181 Raised head screw M5x45 galv DIN 7985
10 1 30-63-3496 O-ring 17.0x2.0 NBR 7011 2 30-63-3497 O-ring 85.0x2.012 1 30-63-3498 Safety retainer for gradient pressure regulator13 4 99-10-1023 Hexagonal nut M 5 galv. DIN 934-8
14a 1 30-63-3499 Valve pin for gradient pressure regulator with 15 cm reduction14b 1 30-63-3500 Valve pin for gradient pressure regulator with 10cm reduction15 1 30-63-3463 Pressure spring 030 220 09 00 for breather tube16 1 30-63-3464 Breather nozzle yellow cpl. for breather hose17 1 001 550 03 00 Flat seal18 1 001 370 19 03 Ball 8mm19 1 001 320 08 00 Hose 12x2-450 long
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Suspension for the nipple drinker lines with alu T-profile Page 56
10 Suspension for the nipple drinker lines with alu T-profile
1. The height adjustment of the ready mounted drinker lines is made via traction
ropes, idler pulleys and hand cable winches / ceiling winches.
2. In short houses the hand cable winches are fastened on the face. In long houses
(100 - 150 m) ceiling winches are installed in the centre of the house.
10.1 Suspension material
Calculation: 1x per suspension point / ceiling height 3m / distance between the
suspension points max.3m without ceiling fastening.
Suspension material for a 3 m drinker element standard:
Suspension material for a 3 m drinker element with turkey nipple:
Please read chapter 5 with the planning notes before starting with the
assembly.
Also observe the Big Dutchman manual "Suspension systems".
Pos. Qty. Code no. Description
1 30-61-3498 Suspension-assy for waterer 3m1 1 99-50-0120 Cable clamp 5mm galv. similar DIN 7412 1 30-61-3485 Plug PE for rope wo/nut3 1 30-61-3482 Suspension clip with insulator4 1 30-61-3486 Nut PE f/rope5 1 00-00-0313 Pulley 1 7/8" 47,6mm plastic with suspension eye6 3.50 M 99-50-1019 Suspension rope 3mm PES black
Pos. Qty. Code no. Description
1 30-61-5398 Suspension for turkey nipple drinker 3m with wire rope 2mm
1 1 00-00-0313 Pulley 1 7/8" 47.6mm plastic with suspension eye2 1 99-50-0120 Cable clamp 5mm 3/16" galv. similar DIN 7413 3.50 M 99-50-1260 Wire rope 2mm galv4 1 11-00-3002 Cable lock AM
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Page 57 Suspension for the nipple drinker lines with alu T-profile
10.2 Mounting the screw hooks at the ceiling
1. Determine the total length of a drinker line. Then screw the first (3) and last (5)
screw hook of a drinker line. Connect both hooks by means of a chalk line (4) (see
following illlustration).
2. Now the other screw hooks are mounted alternating with a distance of approx. 3 m
(1) - approx. 20 cm (2) each, offset opposite the chalk line.
Please observe that the openings of the hooks may not show towards
the chalk line when screwing in the hooks.
1= distance approx. 3m 5= last screw hook of the line
2= distance 20 cm 6= screw hook for suspension rope of the
pressure reducer
3= first screw hook of the line A= water supply side (pressure regulator)
4= chalk line B= water outlet side (aeration)
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Suspension for the nipple drinker lines with alu T-profile Page 58
10.3 Length of the main traction rope
Cut the main traction rope (3) to size. Length of the main traction rope = C+D+E.
• The main traction rope (3) ends in front of the last but two pulley!
A= front house section 3= main traction rope
B= rear house section 4= cable clamp
1= suspension rope pressure regulator /
ball tank
5= pulley
2= suspension rope drinker line 6= cable winch
7= suspension rope aeration
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Page 59 Suspension for the nipple drinker lines with alu T-profile
10.4 Suspension ropes and pulleys
1. The suspension rope / wire rope (1) is cut to a suitable length (house floor to height
of main traction rope max. 3.5 m).
2. For the last two suspensions of a drinker line you have to add 3 m each (last but
one pulley) respectively 6 m (last pulley) suspension rope / wire rope. (See
following illustration; details A and B).
The ends of the suspension rope PES are melt together to avoid that the fan out.
3. One pulley (4) is suspended in each screw hook (5 / ceiling).
4. The suspension rope / wire rope (1) is fastened at the main traction rope (2) by
means of a cable clamp (3) (See previous illustration; detail C).
Suspension material to be used for:
Standard nipple drinkers 99-50-1019 Suspension rope 3mm PES black
Turkey nipple drinkers 99 50 1260 Wire rope 2mm galv
Pos. Qty. Code no. Description
1 99-50-1019 Suspension rope 3mm PES black99-50-1260 Wire rope 2mm galv (turkey nipple drinker)
2 99-50-3703 Wire rope 4mm galv.3 99-50-0120 Cable clamp 5mm galv. similar DIN 7414 00-00-0313 Pulley 1 7/8" 47.6mm plastic with suspension eye5 Screw hook to be provided at site
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Preparation of the pressure regulator Page 60
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11 Preparation of the pressure regulator
1. Remove the
transport plugs
(3 pieces).
2. Apply a lubricant
to the O-ring (A)
of the transition
piece (vaseline,
acid-free fat,
washing-up
liquid).
3. Put the transition piece into the discharge hole and twist it until the web of the
transition piece grasp at the groove of the pressure regulator (B).
4. For central water supply: Turn the plug (C) at the second outlet by 180° and pull
it out. Insert the second transition piece as described under point 2 and 3.
5. Apply a lubricant to the mould seal (D) in the transition piece (vaseline, acid-free
fat, washing-up liquid).
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Page 61 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.1 Overall views
Please read chapter 5 with the planning notes before starting with the
assembly.
Lateral supply:
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Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 62
Central supply:
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Page 63 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.2 Assembly of the nipple drinker elements
12.2.1 Assembly of drip cups and clips for nipple pipe
Distances of the clips:
At first the drip cups are mounted at the nipple pipes, if
provided for the drinker lines.
The clips can be displaced.
Pos. Qty. Code no. Description
1 30-61-3480 Profile alu for waterer 3m2 30-61-3483 Clip POM for nipple pipe d223 30-61-3497 Drip cup 1-arm with clamp bracket L
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Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 64
12.2.2 Assembly of the couplers
1. At the end of the alu profile (1), two coupler halves (3) are screwed together by
means of hexagon head screws M6 x 12 (5) and hexagon nuts M6 (6).
Important: Do not tighten the screws.
2. At the same end a coupler for nipple pipe (4) is pushed on the nipple pipe (2) and
fastened by pressing the clips (see also chapter 5.11.2.1).
Pos. Qty. Code no. Description
1 30-61-3480 Profile alu for waterer 3m2 1 Nipple pipe3 2 30-61-3484 Coupler half 80mm for profile-alu4 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor5 2 99-10-1100 Hexagon head screw M 6x 12 DIN 933 8.8 galv6 2 99-20-1045 Hexagon nut 3/4" brs
All preassembled elements are distributed under the suspensions in
the house.
At the beginning and at the end of a line, coupler halves and couplers are
not necessary.
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Page 65 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.2.3 Mounting the pressure regulator at the nipple pipe
12.2.3.1 Preparation of the pressure regulator
12.2.3.2 Assembly: Lateral water supply
Regarding the preparation of the pressure regulator see chapter 11.
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
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Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 66
1. Fasten the suspension (2) at the pressure regulator (1) with 4 screws (4).
2. Shorten the nipple pipe by 11 cm. (Attention: this only applies to the pressure
regulator).
Important: It is absolutely necessary that you read chapter 5.11.1 before you
shorten the pipe!
3. Push the nipple pipe into the transition piece (3).
Important: If not yet made, you should bevel the edges of the nipple pipe and apply
a lubricant to the mould seal (vaseline, acid-free fat, washing-up liquid) before
pushing in.
4. Screw the suspension (2) straightly to the alu profile, using 2 hexagon head
screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4 (drill holes are provided).
Pos. Qty. Code no. Description
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 1 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 4 EJOT DELTA PT screw WN 5411 Z 5x135 2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv6 2 99-20-1045 Hexagon nut 3/4" brs7 4 99-50-1147 Washer B 6.4 DIN 125 galv8 Alu-T-profile
If an alu-profile has to be shortened, the drill holes 7 mm have to be made
newly!
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Page 67 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.2.3.3 Assembly: Central water supply
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Pos. Qty. Code no. Description
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 2 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 4 EJOT DELTA PT screw WN 5411 Z 5x135 4 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv6 4 99-20-1045 Hexagon nut 3/4" brs7 4 99-50-1147 Washer B 6.4 DIN 125 galv8 Alu-T-profile
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Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 68
1. Cut the nipple pipe at the place provided for the pressure regulator. The distance
between the ends of the pipes must be 200 mm.
Important: Read chapter before shortening / cutting the pipes!
2. Place the suspension (6) in the middle of this gap and mark holes for fixing at the
alu T-profile.
3. Drill holes Ø 7 mm in the alu-profile.
4. Push the nipple pipes apart by 50 mm (approx. 25 mm each side).
5. Fasten the pressure regulator at the suspension by means of 4 hexagon head
screws 5x13.
6. Push nipple pipes back into the transition pieces on both sides (approx. 25 mm
each side).
Important: If not yet done, you should apply a lubricant to the mould seal (vaseline,
acid-free fat, washing-up liquid) and bevel the edges of the nipple pipes before
pushing in.
7. Screw the suspension straightly to the alu-profile, using 2 hexagon head screws
M6x20, 2 hexagon nuts M6 and 4 washers B6.4.
12.2.3.4 Assembly of the additional parts
!Important:
Do not place the suspension above the coupling plates of the alu-
profiles.
Regarding the assembly of the additional parts: see chapter 9.2.4.
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Page 69 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.2.4 Mounting the ball tank to the nipple pipe
Pos. Qty. Code no. Description
1 30-61-3454 Ball tank unit with flush system1 1 30-61-3401 Ball tank with flush system 1 outlet for floor management2 1 30-61-3430 Breather revolving for end-set cpl L4244
Pos. Qty. Code no. Description
1 30-61-3455 Ball tank unit central with flush system1 1 30-61-3402 Ball tank with flush system 2 outlets for floor management2 2 30-61-3430 Breather revolving for end-set cpl L4244
Pos. Qty. Code no. Description
1 30-61-3954 Ball tank unit for supporting tube over nipple drinker1 1 30-61-3401 Ball tank with flush system 1 outlet for floor management2 1 30-61-3430 Breather revolving for end-set cpl L42443 2 83-00-3415 Adaptor cpl for tube 3/4" over nipple drinker4 2 99-10-3938 Drilling screw 4.8x 25 DIN 7504-K
Pos. Qty. Code no. Description
1 30-61-3955 Ball tank unit central for supp.tube over nipple drinker1 1 30-61-3402 Ball tank with flush system 2 outlets for floor management2 2 30-61-3430 Breather revolving for end-set cpl L42443 4 83-00-3415 Adaptor cpl for tube 3/4" over nipple drinker4 4 99-10-3938 Drilling screw 4.8x 25 DIN 7504-K.
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12.2.4.1 Assembly: Lateral water supply
1. Cut the nipple pipe to a suitable length.
Important: Read chapter 5.11.1 before shortening the pipes!
2. Fasten the ball tank (1) straightly at the alu-profile using 2 hexagon head screws
M6x20, hexagon nuts M6 and 4 washers B6.4 (bore holes are provided).
3. Connect the nipple pipe and ball tank by means of a coupler (2).
4. Press clips of the nipple pipe coupler together using the pliers. (See chapter 5.10.3)
If an alu-profile has to be shortened, the drill holes 7 mm have to be made
newly!
Pos. Qty. Code no. Description
1 1 30-61-3401 Ball tank with rinsing system 1 outlet for floor production2 1 30-00-3025 Coupler cplt W-PVC/SST for nipple tube-22 laying/floor
production3 30-61-3480 Profile aluminium for drinker lien 3 m4 2 30-63-3601 Hex head screw M6x205 4 30-63-3603 Hex head nut M66 4 99-50-1147 Washer B6.4
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Page 71 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.2.4.2 Assembly: Central water supply
1. Cut the nipple pipe to a suitable length.
Important: Read chapter 5.11.1 before shortening the pipes!
2. At each outlet, the ball tank (1) has to be screwed straightly at the alu-profile,
using 2 hexagon head screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4
(bore holes are provided).
3. Connect nipple pipe and ball tank with a coupler (2).
4. Press clips of the nipple pipe couplers together using the pliers.(See chapter
5.10.3)
Pos. Qty. Code no. Description
1 1 30-61-3401 Ball tank with flush system 1 outlet for floor management2 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor3 30-61-3480 Profil Alu (LU) für Tränke 3m4 2 Hexagon head screw M6x205 4 Hexagon nut M66 4 Washer B6.4
If an alu-profile has to be shortened, the drill holes 7 mm have to be made
newly!
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12.2.5 Suspending the drinker elements
1. Push a suspension clip with insulator (2) to the places provided for the suspension
at the alu-profile of each drinker element (near the coupling plates would be
optimal).
2. Insert the end of a suspension rope (1) through the top hole in the suspension of
the pressure regulator (5) and fasten it by means of the plug PE (3) / milled nut (4).
3. Insert the end of a suspension rope (1) through the hole of the suspension clip (2)
and fasten it by means of the plug PE (3) / milled nut (4).
4. Preassemble all elements in this order.
The further assembly can be facilitated by using small suppports for
depositing the single drinker elements.
Start with the assembly of the suspension at the pressure regulator!
Pos. Qty. Code no. Description
1 3.50 M 99-50-1019 Suspension rope 3mm PES black2 30-61-3482 Suspension clip with insulator3 30-61-3485 Plug PE for rope wo/nut4 30-61-3486 Nut PE f/rope5 1 30-63-3601 Suspension small for T-profile alu for L3200
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Page 73 Assembly of the suspended nipple drinker lines with alu T-profile (standard)
12.2.6 Connecting the drinker elements and mounting the breather revolving
1. Jam the profile alu (1) between the preassembled coupler halves (3) of the
following profile alu and screw them by means of hexagon head screws M 6 x 12
(6) and hexagon nuts M 6 (8).
2. Connect the nipple pipes (2) with the couplers for nipple pipe (4).
!Important:
The alu T-profiles must tightly abut. This guarantees a good and stable
longitudinal alignment of the profiles.
Pos. Qty. Code no. Description
1 30-61-3480 Profile alu for waterer 3m2 Nipple pipe3 2 30-61-3484 Coupler half 80mm for profile-alu4 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor5 30-61-3430 Breather revolving for end-set cpl L42446 2 99-10-1100 Hexagon head screw M 6x 12 DIN 933 8.8 galv7 2 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv8 4 99-20-1045 Hexagon nut 3/4" brs9 4 Washers B 6.4
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Assembly of the suspended nipple drinker lines with alu T-profile (standard) Page 74
3. At the other end of a drinker line, a breather revolving (5) has to be screwed at the
profile alu, using hexagon head screws M 6x16 (7), hexagon nuts M6 (8) and
washers B 6.4 (9).
4. Displace the last pulley at the ceiling, if necessary.
5. Tighten all hexagon head screws and hexagon nuts of the coupler halves (3).
6. Press together all clips of the nipple pipe couplers (4) (see chapter 5.10.3)
7. Align the complete drinker line by lengthening / shortening the suspension rope by
means of the nut / plug.
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Page 75 Assembly of the suspended turkey drinker lines (Penduval)
13 Assembly of the suspended turkey drinker lines (Penduval)
13.1 Overall views
Please read chapter 5 with the planning notes before starting with the
assembly.
Lateral supply:
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Assembly of the suspended turkey drinker lines (Penduval) Page 76
Central supply:
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Page 77 Assembly of the suspended turkey drinker lines (Penduval)
13.2 Preliminary note
13.3 Assembly of the suspension
!Important:
The turkey nipple drinker may only be operated with a pressure
regulator! A ball tank is not appropriate for it!
Regarding the assembly of the suspension (hooks and wire ropes) at
the ceiling read chapter 10.
Pos. Qty. Code no. Description
1 30-61-5398 Suspension for turkey nipple drinker 3m with wire rope 2mm
1 1 00-00-0313 Pulley 1 7/8" 47,6mm plastic with suspension eye2 1 99-50-0120 Cable clamp 5mm 3/16" galv. similar DIN 7413 1 11-00-3002 Cable lock AM4 3.50 M 99-50-1260 Wire rope 2mm galv
Pos 1 Pos 2 Pos 3
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Assembly of the suspended turkey drinker lines (Penduval) Page 78
13.4 Assembling the elements of the turkey nipple drinker
1. The preassembled elements are distributed under the suspensions in the house.
At the beginning and at the end of a line, coupler halves for profile alu and couplers
for nipple pipe do not have to be installed.
Distribution in case of short drinker lines:
a) Put the pressure regulator under the first ceiling bracket (water supply side)
b) breather revolving under the last ceiling hook of the drinker line.
Distribution in case of longer drinker lines:
a) Put the pressure regulator in the middle of a drinker line.
b) Breather revolving under the first and last ceiling bracket of a drinker line.
Rearing / Pan for hen fattening Pan for male fattening
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Page 79 Assembly of the suspended turkey drinker lines (Penduval)
13.4.1 Mounting the pressure regulator at the nipple pipe
13.4.1.1 Preparation of the pressure regulator
13.4.1.2 Overview: Pressure regulator units for turkey nipple drinkers
Regarding the preparation of the pressure regulator see chapter 11
"Preparation of the pressure regulator".
Pos. Qty. Code no. Description
1 30-63-5311 Pressure regulator unit with by-pass f/turkey nipple drink.
1 1 30-61-3430 Breather revolving for end-set cpl L42442 0.25 99-50-3760 Glue Tangit 0.125 kg tube3 2 39-00-3096 Tension spring 2x14x134 C DIN 17223 galv4 4 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7415 1 30-61-5355 Connecting piece L4380 for waterer with turkey nipple6 1 30-63-3630 Pressure regul. L3200/turkey drinker cpl w/rinsing system
6.1 1 30-63-3600 Pressure regulator L3200 without additional parts6.2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32006.3 1 30-63-3604 Connecting branch for nipple pipe 28mm for L32006.4 1 30-63-3607 Breather tube 450mm for L32006.5 1 30-63-3609 Hose nozzle for pressure regulator L32006.6 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
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Assembly of the suspended turkey drinker lines (Penduval) Page 80
Pos. Qty. Code no. Description
1 30-63-5313 Press. regul. unit centr. with by-pass f/turkey nipple drink.
1 2 30-61-3430 Breather revolving for end-set cpl L42442 0.25 99-50-3760 Glue Tangit 0.125 kg tube3 4 39-00-3096 Tension spring 2x14x134 C DIN 17223 galv4 8 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7415 2 30-61-5355 Connecting piece L4380 for waterer with turkey nipple6 1 30-63-3660 Pressure regul. L3200 central/turkeys cpl w/rinsing system
6.1 1 30-63-3600 Pressure regulator L3200 without additional parts6.2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32006.3 2 30-63-3604 Connecting branch for nipple pipe 28mm for L32006.4 1 30-63-3607 Breather tube 450mm for L32006.5 1 30-63-3609 Hose nozzle for pressure regulator L32006.6 2 30-00-3583 Gasket - rubber 1/2" f/extension pipe-clamp + hose nozzle
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Page 81 Assembly of the suspended turkey drinker lines (Penduval)
13.4.1.3 Assembly: Lateral water supply
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Pos. Qty. Code no. Description
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 1 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 4 EJOT DELTA PT screw WN 5411 Z 5x135 2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv6 2 99-20-1045 Hexagon nut 3/4" brs7 4 Washer 6.4 DIN 1258 T-profile alu
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Assembly of the suspended turkey drinker lines (Penduval) Page 82
1. Fasten the suspension (2) at the pressure regulator (1) with 4 screws (4).
2. Shorten the nipple pipe by 11 cm. (Attention: this only applies to the pressure
regulator).
Important: It is absolutely necessary that you read chapter 5.11.1 before you
shorten the pipe!
3. Push the nipple pipe into the transition piece (3).
Important: If not yet made, you should bevel the edges of the nipple pipe and apply
a lubricant to the mould seal (vaseline, acid-free fat, washing-up liquid) before
pushing in.
4. Screw the suspension (2) straightly to the alu profile, using 2 hexagon head
screws M6x20, 2 hexagon nuts M6 and 4 washers B6.4 (drill holes are provided).
If an alu-profile has to be shortened, the drill holes 7 mm have to be made
newly!
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Page 83 Assembly of the suspended turkey drinker lines (Penduval)
13.4.1.4 Assembly: Central water supply
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Pos. Qty. Code no. Description
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3602 Suspension large for T-profile alu for turkeys for L32003 2 30-63-3604 Connecting branch for nipple pipe 28mm for L32004 4 EJOT DELTA PT screw WN 5411 Z 5x135 4 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv6 4 99-20-1045 Hexagon nut 3/4" brs7 4 Washer 6.4 DIN 1258 T-profile alu
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Assembly of the suspended turkey drinker lines (Penduval) Page 84
1. Cut the nipple pipe at the place provided for the pressure regulator. The distance
between the ends of the pipes must be 200 mm.
Important: Read chapter before shortening / cutting the pipes!
2. Place the suspension (6) in the middle of this gap and mark holes for fixing at the
alu T-profile.
3. Drill holes Ø 7 mm in the alu-profile.
4. Push the nipple pipes apart by 50 mm (approx. 25 mm each side).
5. Fasten the pressure regulator at the suspension by means of 4 hexagon head
screws 5x13.
6. Push nipple pipes back into the transition pieces on both sides (approx. 25 mm
each side).
Important: If not yet done, you should apply a lubricant to the mould seal (vaseline,
acid-free fat, washing-up liquid) and bevel the edges of the nipple pipes before
pushing in.
7. Screw the suspension straightly to the alu-profile, using 2 hexagon head screws
M6x20, 2 hexagon nuts M6 and 4 washers B6.4.
13.4.1.5 Assembly of the additional parts
!Important:
Do not place the suspension above the coupling plates of the alu-
profiles.
Regarding the assembly of the additional parts: see chapter 9.2.4.
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13.4.2 Suspending the drinker elements
1. Fasten the suspension clips at the alu-profile. These are placed beside the metal
coupler.
2. Pull the wire rope suspending from the ceiling approx. 50 cm through the boring 1
in the tightener.
3. Redraw through boring 2 in the suspension / suspension clip.
4. For the fastening, the end is drawn in approx. 5 cm through the boring 3 in the
tightener. Then...
5. guide it through the borings 4 and 5. The end of the wire rope is put under the wire
between boring 4 and 5.
6. Now tighten the wire rope. The loop between suspension and tightener must
be 10 cm long.
7. The drinker line is aligned by lengthening / shortening the wire rope loop through
the tightener.
The further assembly can be facilitated by using small suppports for
depositing the single drinker elements.
Start with the assembly of the suspension at the pressure regulator!
Tightener Face Back Face
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13.4.3 Joining the drinker elements
1. Jam the profile alu (1) between the preassembled coupler halves (3) of the
following profile alu and screw it down with hexagon head screws M 6 x 12 (6) and
hexagon nuts M 6 (8).
2. Connect the nipple pipes (2) with the couples for nipple pipe (4).
3.Displace the last pulley at the
ceiling, if necessary.
4.Tighten all hexagon head
screws and hexagon nuts of the
coupler halves (3).
5.Press together all clips of the
nipple pipe couplers (4). (See
chapter 5.11.2.1)
6.The drinker line is aligned by
lengthening / shortening the wire
rope loop through the tightener.
!Important:
The alu T-profiles must tightly abut. This guarantees a good and stable
longitudinal alignment of the profiles.
Pos. Qty. Code no. Description
1 Profile alu for waterer for turkeys 3m2 Nipple pipe3 2 Coupler half for profile alul4 Coupler for nipple pipe5 2 99-10-1100 Hexagon head screw M 6x 12 DIN 933 8.8 galv6 2 99-20-1045 Hexagon nut 3/4" brs
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13.4.4 Mounting the breather revolving to the drinker line
13.4.4.1 Preparation of the aluminium profile
13.4.4.2 Breather revolving for end-set or breather revolving automatic for rinsing
Before screwing the alu profile with the
breather revolving, it has to be notched
according to the mm-values stated
below.
breather revolving breather revolving automatic for
rinsing
Pos. Qty. Code no. Description
1 1 30-61-3430 Breather revolving for end-set cpl L42442 30-61-3441 Breather revolving automatic for rinsing L4255 II3 1 30-61-5355 Connecting piece L4380 for waterer with turkey nipple4 2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv5 1 99-10-1045 Hexagon nut M 6 galv DIN 9346 1 99-50-1147 Washer B 6.4 DIN 125 galv7 1 Alu profile for waterer for turkeys 3m
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Assembly of the suspended nipple drinker with supporting tube (standard) Page 88
14 Assembly of the suspended nipple drinker with supporting tube (standard)
14.1 Overall views
Please read chapter 5 with the planning notes before starting with the
assembly.
Lateral supply:
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Central supply:
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Assembly of the suspended nipple drinker with supporting tube (standard) Page 90
14.2 Assembly of the nipple drinker elements
14.2.1 Assembly of the drip cups and suspension for tube
Distances between the 4 suspensions:
At first the drip cups are mounted at the nipple pipes, if
provided for the drinker lines.
Pos. Qty. Code no. Description
1 83-00-3420 Tube 27.0x1,00-3050 reduced2 30-61-3340 Suspension for tube 3/4" over nipple drinker3 30-61-3497 Drip cup 1-arm with clamp bracket L
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14.2.2 Assembly of the couplers for nipple pipe
1. A coupler (3) is pushed onto the nipple pipe (1) at one end of the nipple pipes and
fastened by pressing the clips together (consider chapter 5.11.2.1!).
14.2.3 Mounting the pressure regulator at the nipple pipe
14.2.3.1 Preparation of the pressure regulator
Pos. Qty. Code no. Description
1 1 Nipple pipe2 1 83-00-3420 Tube 27.0x1,00-3050 reduced3 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor
All preassembled elements are distributed below the suspension in
the house.
At the beginning and at the end of a line nipple pipe couplers do not have
to be installed.
Regarding the preparation of the pressure regulator see chapter 11.
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14.2.3.2 Assembly: Lateral water supply
1. Fasten the suspension (2) at the pressure regulator (1) by means of 4 screws (4).
2. Push the nipple pipe into the transition piece (3).
Important: If not yet done, you should apply a lubricant to the mould seal in the
transition piece (vaseline, acid-free fat, washing-up liquid) and bevel the edges of
the nipple pipe before pushing in the nipple pipe.
3. Screw the bracket for pressure regulator (5) at the pressure regulator, using 2
hexagon head screws M6x16 and 2 hexagon nuts M6.
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Pos. Qty. Code no. Description
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 1 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 4 EJOT DELTA PT screw WN 5411 Z 5x135 1 30-63-3611 Bracket for pressure regulator L3200 at supporting tube6 1 83-00-3420 Tube 27.0x1,00-3050 reduced7 3 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv8 3 99-20-1045 Hexagon nut 3/4" brs
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4. Push the supporting tube into the bracket for pressure regulator and fix it with 1
hexagon head screw M6 x 16 and nut M6.
14.2.3.3 Assembly: Central water supply
1. Fasten the suspension (2) at the pressure regulator (1) by means of 4 screws (4).
Attention
In order to prevent damages at the mould seal, the outer edge of the
nipple pipe has slightly to be bevelled before inserting the nipple pipe
in the connecting pieces!
Pos. Qty. Code no. Description
1 1 30-63-3600 Pressure regulator L3200 without additional parts2 1 30-63-3601 Suspension small for T-profile alu for L32003 2 30-63-3603 Transition piece orange cpl square pipe to press. regulat.4 4 EJOT DELTA PT screw WN 5411 Z 5x135 2 30-63-3611 Bracket for pressure regulator L3200 at supporting tube6 2 83-00-3420 Tube 27.0x1,00-3050 reduced7 6 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv8 6 99-20-1045 Hexagon nut 3/4" brs
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Assembly of the suspended nipple drinker with supporting tube (standard) Page 94
2. Push the nipple pipe into the transition piece (3).
Important: If not yet done, you should apply a lubricant to the mould seal in the
transition piece (vaseline, acid-free fat, washing-up liquid) and bevel the edges of
the nipple pipe before pushing in the nipple pipe.
3. Screw both brackets for pressure regulator (5) at the pressure regulator, using 2
hexagon head screws M6x16 and hexagon nuts.
4. Push the supporting tubes into the brackets for pressure regulator and screw them
with 1 hexagon head screw M6x16 and hexagon nut.
14.2.3.4 Assembly of the additional parts
Regarding the assembly of the additional parts: see chapter 9.2.4.
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15 Assembly of the standing nipple drinker lines
15.1 Overall views
Please read chapter 5 with the planning notes before starting with the
assembly.
Lateral supply:
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Central supply:
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15.2 Assembly of the nipple drinker elements
15.2.1 Adaptation of the alu profiles
1. The first alu profile of a drinker line (side of water supply) is bored to 8.5 mm in the
third boring at both ends.
2. At each alu profile inside the line, the third boring for fastening at the support is
bored only at one end to 8.5 mm.
15.2.2 Assembly of drip cups and clips for nipple pipe
15.2.3 Assembly of the couplers
The assembly of the components is carried out as described in chapter
12.2.1.
The assembly of the components is carried out as described in chapter
12.2.2.
All preassembled elements are distributed under the suspensions in
the house.
At the beginning and at the end of a line, coupler halves and couplers are
not necessary.
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15.2.4 Mounting the drinker elements at the supports
1. At the first drinker element of a line, two supports (3) have to be installed.
2. For every subsequent element within a line, only one support is required.
3. The first drinker element of a line is screwed to the supports (3) in both bored holes,
using one hexagon head screw each M8x40 (6), three washers (4) and one
threaded plate (5).
4. All subsequent drinker elements are fastened at one post, as described under
point 3.
Pos. Qty. Code no. Description
1 1 30-61-3819 Nipple pipe 2980-09-screw-502 1 30-61-3480 Profile alu for waterer 3m3 1 30-61-3091 Support 670mm galv4 3 15-00-3711 Washer PP-black 19x8.5-65 1 65-00-1070 Threaded plate M 8x38 plastic6 1 99-10-1085 Hexagon head screw M 8x 40 galv. DIN 933 8.8
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15.2.5 Coupling the drinker elements
1.Jam the subsequent alu profile (1)
between the preassembled coupler halves
of the previous alu profile (1) and screw it by
means of hexagon head screws M6 x 12 (6)
and hexagon nuts M6 (8).
2.Connect the nipple pipes (2) with the
couplers (4).
15.2.6 Mounting the pressure regulator at the nipple pipe
15.2.7 Mounting the ball tank to the nipple pipe
!Important:
The alu T-profiles must tightly abut. This guarantees a good and stable
longitudinal alignment of the profiles.
Pos. Qty. Code no. Description
1 1 30-61-3480 Profile alu for waterer 3m2 1 Nipple pipe3 2 30-61-3484 Coupler half 80mm for profile-alu4 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor6 4 99-10-1100 Hexagon head screw M 6x 12 DIN 933 8.8 galv8 4 99-10-1045 Hexagon nut M 6 galv DIN 934
The mounting of the pressure regulator at the nipple pipe is carried out as
described in chapter 12.2.3.
The mounting of the ball tank at the nipple pipe is carried out as described
in chapter 12.2.4.
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15.2.8 Mounting the breather revolving at the nipple pipe
15.2.9 Alignment of the drinker lines
1. Align the complete drinker line in longitudinal direction and in the height.
2. Tighten all hexagon head screws and hexagon nuts of the coupler halves.
3. Press together the clips of the nipple pipe coupler (4) by means of the pliers.
(see also chapter 5.10.3!)
The assembly of the breather revolving at the nipple pipe is carried out as
described in chapter 12.2.6.
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Page 101 Assembly of the standing nipple drinker lines
15.2.10 Assembly of the roost-tubes 1"
1. Distribute the tubes (1) along the complete drinker line.
Note: The reduced tube ends must all show in one direction.
2. Screw the tubes (1) loosely to the posts using the U-bolts (2) and hexagon head
nuts M 8 galv. (3).
Note: Tube projection at both ends of a drinker line approx. 5 cm.
3. The reduced tube end is pushed into the next tube and fixed by means of a drilling
screw (5).
4. Put a cap (4) on the projecting ends of the tubes (1) of a drinker line.
5. Tighten all hexagon head nuts M 8 at the posts with the U-bolts.
Pos. Qty. Code no. Description
1 1 83-02-2549 Tube 33,5x1,50-5800 reduced (coupled 5750)2 1 99-50-1248 U-bolt galv 8x35/W38/H693 1 99-10-1040 Hexagon nut M 8 galv DIN 934-84 2 65-97-3703 Cap plastic for tube 1" GPN 250/33,75 1 Drilling screw
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Assembly of the standing nipple drinker lines Page 102
15.2.11 Fastening the posts on the floor / grating
1. Drinker line on the house floor: Fastening with hexagon wood screws and
dowels.
2. Drinker line on grating: Fastening by means of straps.
Pos. Qty. Code no. Description
1 2 99-10-3716 Hexagon head wood screw 6x 40 DIN 571 galv2 2 99-98-3781 Dowel universal UX 8x50 wo/collar3 2 Strap
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16 Assembly of the nipple drinker lines for A-rack - metal
Nipple drinkers are mounted at following types of A-rack metal:
Please read chapter 5 with the planning notes before starting with the
assembly.
!Important:
Regarding the assembly of the stands for A-rack metal please observe the
corresponding assembly manual!
The assembly of the drinker line described in the following is
identical for all types of A-racks metal listed below.
Pos. Qty. Code no. Description
1 15-22-5240 A-rack metal 5800 with 4 perches with drinker / 2 x 12 drinking nipples
2 15-22-5250 A-rack metal 5800 / 5 perches / 2 x 12 drinking nipples3 15-22-5260 A-rack metal 5800 / 6 perches / 2 x 12 drinking nipples4 15-22-5461 A-rack metal 5800 / 6 perches / 1 feedline / 24 nipples5 15-22-5471 A-rack metal 5800 / 7 perches / 1 feedline / 24 nipples6 15-22-5472 A-rack metal 5800 / 7 perches / 2 feedlines / 24 nipples7 15-22-5482 A-rack metal 5800 / 8 perches / 2 feedlines / 24 nipples
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16.1 General view
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16.2 Insert and couple the nipple pipes
16.3 Assembly of the drip cups
Pos. Qty. Code no. Description
1 2 30-61-3832 Nipple pipe 2980-12-Top-nipple SST2 1 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor3 Cross member for A-rack metal
The assembly of the components is carried out as described in chapter
12.2.1.
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16.4 Assembly of the supporting pipes for nipple pipe
Pos. Qty. Code no. Description
1 99-40-3813 Pipe 1"x6000 galv DIN 24402 99-50-3001 U-bolt galv 8x25/W35/H48 w/hook3 99-20-1026 Washer A 8.4 DIN 125 galv4 99-10-1040 Hexagon nut M 8 galv DIN 934-85 Cross member for A-rack metal
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16.5 Fixing the nipple pipes at the supporting pipe
Pos. Qty. Code no. Description
1 99-40-3813 Pipe 1"x6000 galv DIN 24402 6 37-97-3314 Clip orange for nipple pipe at tube 1"3 2 30-61-3832 Nipple pipe 2980-12-Top-nipple SST4 6 99-10-1724 Hexagon head screw M 4x 35 DIN 9335 6 99-20-1123 Self-locking counter nut M 4 DIN 980-8 galv
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Assembly of the nipple drinker lines for A-rack - metal Page 108
16.6 Coupling two units A-racks metal
Regarding the handling of the Tangit glue and cleaner, please read
chapter 5.13.
The nipple pipes of two units A-rack are connected by means of two
transition pieces and one piece of transparent hose. The hose and the
transition pieces are glued together!
Pos. Qty. Code no. Description
1 30-61-3832 Nipple pipe 2980-12-Top-nipple SST2 30-00-3106 Transition piece from square pipe to tube 3/4"3 30-00-1029 Hose transparent 3/4"4 99-50-3757 Glue Tangit 0.250 kg tin
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16.7 Mounting the pressure regulator and breather revolving
16.7.1 Pressure regulator
Make sure that the end of the supporting pipes is closed with a plug!
Pos. Qty. Code no. Description
1 1 83-02-5356 Bracket for pressure regulator at tube 1"2 2 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv3 2 99-10-1045 Hexagon nut M 6 galv DIN 934 4 2 99-50-3003 U-bolt galv 8x25/W34/H505 4 99-10-1040 Hexagon nut M 8 galv DIN 934-86 1 30-63-3620 Pressure regul. L3200/n-pipe 22mm cpl w/rinsing system7 1 30-63-3603 Transition piece orange cpl square pipe to press. regulat.
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Assembly of the nipple drinker lines for A-rack - metal Page 110
16.7.2 Breather revolving
Make sure that the end of the supporting pipes is closed with a plug!
Pos. Qty. Code no. Description
1 1 30-61-3430 Breather revolving for end-set cpl L42442 1 83-02-5356 Bracket for pressure regulator at tube 1"3 2 99-10-1067 Hexagon head screw M 6x 16 DIN 933 8.8 galv4 4 99-10-1045 Hexagon nut M 6 galv DIN 934 5 4 U-washers B 6.4 6 2 99-50-3003 U-bolt galv 8x25/W34/H507 4 99-10-1040 Hexagon nut M 8 galv DIN 934-8
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Drinking systems Edition:11/2012 M 0707 GB
17 Assembly of the hose-connecting-set ½"
The hose-connecting-set ½" is installed after the assembly of the drinker
lines in order to connect it with the water supply.
• Measure the distance between pressure regulator
and/or ball tank and water supply (distance < 4 m). Cut
the hose high pressure (2) to the measured size.
• Fix a hose nozzle (3) at the end of the hose, using a
hose band clip (5).
• Fix the ball valve (1) at the water supply unit.
(Important: Only use the sealing strip for thread
(4)! Never use hemp or similar expanding
material!).
• Fasten the hose nozzle (3) at the ball valve (1).
(Important: Only use the sealing strip for thread
(4)! Never use hemp or similar expanding
material!).
• Fasten the hose at the pressure regulator or ball tank,
using a hose band clip (5).
Pos. Qty. Code no. Description
1 30-61-3472 Hose-connecting-set 1/2" for pressure regulator or ball tank
1 1 20-50-3472 Ball valve 1/2" m/fm brs2 4 M 30-00-3059 Hose high pressure 1/2"3 1 30-00-3036 Hose nozzle 0.5" i.t. x 13mm MS with hexagonal head 4 0.20 RO 30-00-3846 Sealing strip 0.1mm/12m for thread HDF5 2 30-61-3473 Hose band clip SST 1/2" 12-226 1 Joint ring
Mixing tank and pump Page 112
18 Mixing tank and pump
18.1 Assembly of the water tank
Pos. Qty. Code no. Description
1 30-61-3700 Water tank 1500l GFK cpl with cover 1 1 30-61-3701 Water tank 1500L GFK2 1 30-61-3704 Cover for water reservoir 15003 1 30-61-3675 Siphon trap 1 1/2"x50 PVC4 1 30-61-3673 Bead chain 1500mm for plug5 1 30-61-3672 Drain valve 1 1/2"6 1.50 M 30-00-3051 Hose 3/4" yellow (not figured)7 1 30-00-3709 Hose band clip 3/4" 20- 32 (not figured)
Pos. Qty. Code no. Description
1 30-61-3670 Water tank 2200l GFK cpl with cover1 1 30-61-3671 Water tank 2200L GFK2 1 30-61-3674 Cover for water reservoir 22003 1 30-61-3675 Siphon trap 1 1/2"x50 PVC4 1 30-61-3673 Bead chain 1500mm for plug5 1 30-61-3672 Drain valve 1 1/2"6 1.50 M 30-00-3051 Hose 3/4" yellow (not figured)7 1 30-00-3709 Hose band clip 3/4" 20- 32 (not figured)
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Joint the connections A, B, C, D of the water tank with the corresponding
connections of the water connecting unit.
Pos. Qty. Code no. Description
A 1 30-61-3692 Accessory set f/filling of water tank cpl w/2 float valves (pos. 1-13)
1 1 20-50-3473 Ball valve 3/4" m/fm brs PN16 SST-lever2 3 30-00-1237 Hose nozzle 3/4"m x 20mm brs3 1 M 30-00-3051 Hose 3/4" yellow4 3 30-00-3709 Hose band clip 3/4" 20- 325 4 30-00-1238 Backnut 3/4"x49 brs6 4 30-00-1239 Rubber washer 26x42-2 for connection socket f/tube7 1 99-40-4053 T-piece 3/4fm x3/4fm x3/4fm8 1 99-40-4052 Elbow 90deg fm/fm PVC 3/4"9 2 99-40-4051 Socket 3/4" No 270 brs
10 2 30-00-3125 Threaded nipple brs 3/4"x6511 2 30-00-3120 Float valve 3/4" wo/ball (pos. 12 and 13)12 1 30-00-3121 Float valve 3/4" wo/ball13 1 30-00-3086 Ball dia 190 for float valve 3/4" and 1"
B 30-61-3665 Flex. suction tube 1"x2000 cpl.14 30-61-3666 Flexible suction tube 1"15 99-50-1460 Hose band clip 26- 38 (2pcs)16 30-00-3119 Hose nozzle 12 m brs17 30-61-3667 Spray head 1"fm brs18 30-00-3124 Hose union 1"x25 brs flat
C 30-61-3664 Pressure hose 3/4"x1500 cpl for water pump JP519 30-00-3051 Hose 3/4" yellow 1.5 m19 30-00-3709 Hose band clip 3/4" 20- 32 (2 pcs)20 2 30-00-3076 Hose union 3/4"x12 brs flat
D 30-61-3662 Hose 3/4"x2000 with weight for runback21 30-00-3051 Hose high-pressure 3/4" yellow (2m)22 30-00-3709 Hose band clip 3/4" 20- 32 (2pcs)23 30-61-3663 Mould weight for hose24 2 30-00-3076 Hose union 3/4"x12 brs flat
E 30-00-3051 is part of the water tank 30-61-3670 + 30-61-370025 30-00-3051 Hose high-pressure 3/4" yellow 1.5 m26 30-00-3709 Hose band clip 3/4" 20- 32 (2 pcs)
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18.2 Assembly of the pump
Following water pumps are available:
Please observe the enclosed operating instructions for water pump and
hydrostat for water pump.
Pos. Qty. Code no. Description
1 30-61-3685 Water pump JP5 for powdery medicines with accessories
1 1 30-61-3660 Water pump JP5 with hydrostat and mounting material1.1 1 30-61-3661 Water pump JP5 230V 0.5KW1.2 2 20-50-3717 Angle bracket galv f/2-3 tubes1.3 4 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv1.4 4 99-10-1040 Hexagon nut M 8 galv DIN 934-81.5 4 37-80-2011 Washer A 8.4x25x2.0 DIN 9021 galv1.6 4 99-10-3827 Mushroom head square neck bolt M 8x 40 DIN 603 galv1.7 4 99-98-3784 Dowel universal UX 10x60 wo/collar1.8 1 99-40-3715 Adaptor socket 32id x 1"fm w/octagon PVC NP101.9 1 99-40-3703 Screw union 32-32 PVC NP162 1 30-61-3665 Flex. suction tube 1"x2000 cpl3 1 30-61-3664 Pressure hose 3/4"x1500 cpl for water pump JP54 2 30-61-3662 Hose 3/4"x2000 with weight for runback
Pos. Qty. Code no. Description
1 30-61-3655 Water pump JP5 for liquid medicines with accessories1 1 30-61-3668 Hydrostat for pump JP52 1 30-61-3660 Water pump JP5 with hydrostat and mounting material
2.1 1 30-61-3661 Water pump JP5 230V 0,75KW2.2 2 20-50-3717 Angle bracket galv f/2-3 tubes2.3 4 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv2.4 4 99-10-1040 Hexagon nut M 8 galv DIN 934-82.5 4 37-80-2011 Washer A 8.4x25x2.0 DIN 9021 galv2.6 4 99-10-3827 Mushroom head square neck bolt M 8x 40 DIN 603 galv2.7 4 99-98-3784 Dowel universal UX 10x60 wo/collar2.8 1 99-40-3715 Adaptor socket 32id x 1"fm w/octagon PVC NP102.9 1 99-40-3703 Screw union 32-32 PVC NP163 1 30-61-3665 Flex. suction tube 1"x2000 cpl4 1 30-61-3664 Pressure hose 3/4"x1500 cpl for water pump JP55 1 30-61-3662 Hose 3/4"x2000 with weight for runback
Pos. Code no. Description
1 30-61-3661 Water pump JP5 230V 0.75KW
2 30-61-3668 Hydrostat for pump JP5
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Mixing tank and pump Page 116
3 20-50-3717 Angle bracket galv f/2-3 tubes
4 99-10-3733 Hexagon head wood screw 8x 60 DIN 571 galv
5 99-98-3784 Dowel universal UX 10x60 wo/collar
6 99-10-1040 Hexagon nut M 8 galv DIN 934-8
7 37-80-2011 Washer A 8.4x25x2.0 DIN 9021 galv
8 99-10-3827 Mushroom head square neck bolt M 8x 40 DIN 603
galv
C 30-61-3664 Pressure hose 3/4"x1500 cpl (for connection of pump)
18 30-00-3051 Hose 3/4" yellow
19 30-00-3709 Hose band clip 3/4" 20- 32 W2/9mm (2 pieces)
20 30-00-3076 Hose union 3/4"x12 brs flat (2 pieces)
Pos. Code no. Description
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19 Round drinkers
19.1 Description of the round drinkers
The round drinkers can be used in suspended or standing position.
Due to the small water jet around the bell, the bell will get only little dirty. The water will
not splash over the border.
In case of the Jumbo-J, the water supply is situated directly above the drinking trough.
The only differences between the Jumbo-B and Jumbo-T drinkers are the bell and the
big spring. Therefore both versions can very easily be modified by exchanging these
two parts (see spare parts list).
30 03 3330
Jumbo-T cpl
30 03 3310
Jumbo-B cpl
30 03 3300
Jumbo-J cpl
30-03-3320
Jumbo 98 cpl
Jumbo-(T)urkey Jumbo-(B)roiler Jumbo-(J)unior Jumbo 98
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19.2 Parts list Round drinkers
19.2.1 Round drinker Jumbo-T (Code No. 30 03 3330)
Pos. Qty. Code no. Description
1 30-03-3171 Bell f/drinker Jumbo-T2 30-03-3102 Ballast container cpl for Jumbo B/T (Pos. 3-5)3 30-03-3103 Base f/drinker Jumbo-B/T4 30-03-3104 Cover for drinker Jumbo-B/T5 30-03-3105 Plug Jumbo-B/T/J6 30-03-3106 Valve housing outer Jumbo-B/T7 30-03-3107 Valve housing inner Jumbo-B/T8 30-03-3108 Stem Jumbo-B/T9 30-03-3179 Big spring Jumbo-T
10 30-03-3110 Backnut Jumbo-B/T/J11 30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/9812 30-03-3112 Tightener for suspension cord Jumbo-B/T/J/9813 30-03-3113 Hose guide Jumbo-B/T/J/9814 99-50-1019 Suspension rope 3mm PES black15 30-03-3115 S-hook for suspension Jumbo-B/T/J16 30-03-3116 Socket Jumbo-B/T/J/98/Penta17 30-03-3125 Shut-off saddle cpl Jumbo-B/T/J/9818 30-03-3128 Hose - runn mtr - 5x8.5
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19.2.2 Round drinker Jumbo-B (Code No. 30 03 3310)
Pos. Qty. Code no. Description
1 30-03-3101 Bell f/drinker Jumbo-B2 30-03-3102 Ballast container cpl for Jumbo B/T (Pos. 3-5)3 30-03-3103 Base f/drinker Jumbo-B/T4 30-03-3104 Cover for drinker Jumbo-B/T5 30-03-3105 Plug Jumbo-B/T/J6 30-03-3106 Valve housing outer Jumbo-B/T7 30-03-3107 Valve housing inner Jumbo-B/T8 30-03-3108 Stem Jumbo-B/T9 30-03-3109 Big spring Jumbo-B
10 30-03-3110 Backnut Jumbo-B/T/J11 30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/9812 30-03-3112 Tightener for suspension cord Jumbo-B/T/J/9813 30-03-3113 Hose guide Jumbo-B/T/J/9814 99-50-1019 Suspension rope 3mm PES black15 30-03-3115 S-hook for suspension Jumbo-B/T/J16 30-03-3116 Socket Jumbo-B/T/J/98/Penta17 30-03-3125 Shut-off saddle cpl Jumbo-B/T/J/9818 30-03-3128 Hose - runn mtr - 5x8.519 30-03-3129 Chick ring Jumbo-B (option)
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Round drinkers Page 120
19.2.3 Round drinker Jumbo-J (Code No. 30 03 3300)
Pos. Qty. Code no. Description
1 Bell for drinker Jumbo-J2 Ballast container cpl. for Jumbo-J (Pos. 3-5)3 30-03-3183 Base f/drinker Jumbo-J4 Cover Jumbo-J5 30-03-3105 Plug Jumbo-B/T/J6 30-03-3186 Valve body Jumbo-J7 Water pipe 0209106 Jumbo-J8 30-03-3188 Stem Jumbo-J9 30-03-3189 Big spring Jumbo-J
10 30-03-3110 Backnut Jumbo-B/T/J11 30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/9812 30-03-3112 Tightener for suspension cord Jumbo-B/T/J/9813 30-03-3113 Hose guide Jumbo-B/T/J/9814 99-50-1019 Suspension rope 3mm PES black15 30-03-3115 S-hook for suspension Jumbo-B/T/J16 30-03-3116 Socket Jumbo-B/T/J/98/Penta17 30-03-3125 Shut-off saddle cpl Jumbo-B/T/J/9818 30-03-3128 Hose - runn mtr - 5x8.5
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19.2.4 Round drinker Jumbo-98 (Code No. 30 03 3320)
Pos. Qty. Code no. Description
1 30-02-3201 Bell f/drinker Jumbo-982 30-02-3206 Valve housing Jumbo-983 30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/984 30-02-3209 Big spring Jumbo-985 30-02-3208 Adjusting screw Jumbo-986 30-02-3210 Backnut Jumbo-987 30-02-3207 Flow-tube Jumbo-988 30-03-3116 Socket Jumbo-B/T/J/98/Penta9 30-03-3125 Shut-off saddle cpl Jumbo-B/T/J/98
10 99-50-1019 Suspension rope 3mm PES black11 30-03-3112 Tightener for suspension cord Jumbo-B/T/J/9812 30-03-3113 Hose guide Jumbo-B/T/J/9813 30-03-3128 Hose - runn mtr - 5x8.5
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19.2.5 Valve insert cpl Jumbo-B/T/J/98
Pos. Qty. Code no. Description
30-03-3111 Valve insert cpl with washer Jumbo-B/T/J/98consisting of:
2 30-03-3117 Valve body Jumbo-B/T/J/983 30-03-3118 Plunger for vanne Jumbo-B/T/J/984 30-03-3119 Filter for vanne Jumbo-B/T/J/985 30-03-3120 Rubber bullet Jumbo-B/T/J/986 30-03-3121 O-ring f/drinker Jumbo-B/T/J/98/Penta7 30-03-3122 Spring f/vanne Jumbo-B/T/J/98
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19.2.6 Chick-fount plastic
19.2.7 Round drinker Minimaster 2 without connection-material
Pos. Qty. Code no. Description
30-68-1500 Chick-fount plastic 2.5l1 30-68-1502 Jar plastic f/chick fount 2.5 ltr2 30-68-1501 Lower part for plastic chick-fount 2.5 ltr
30-68-1510 Chick-fount plastic 5,0l1 30-68-1513 Jar plastic f/chick-fount 5.0ltr 2 30-68-1512 Lower part for plastic chick-fount 5.0 ltr
Pos. Qty. Code no. Description
30-05-1050 Round drinker Minimaster 2 without connection-material1 30-05-1051 Top incl. valve 412430 Minimaster2 30-05-1053 Float Minimaster 4124663 30-05-1052 Dish Minimaster 2 413420
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19.2.8 Round drinker Minimaster 2 with connection-material
Pos. Qty. Code no. Description
1 1 30-05-1060 Round drinker Minimaster 2 with connection-material2 1.50 M 30-05-1055 Hose green 6x1.5 4120033 1 30-05-1004 T-piece 412425 Minimaster4 1 30-03-3126 Side outlet to compress. Jumbo-B/T/J5 1 30-00-3629 Adapter for combi nipple (hexagon / pos B)6 30-00-3628 Adapter for plug-in nipple
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19.2.9 Starter cup L4059 with hose and adapter
Pos. Qty. Code no. Description
30-61-3475 Starter cup cpl for super nipple1 30-61-3467 Starter cup L4059-12 30-00-3648 Adapter L4333 for SST nipple (round/pos A)3 30-03-3128 Hose rng. m 5x8.5
Pos. Qty. Code no. Description
30-61-3465 Starter cup cpl for the first week for super-combi-nipple1 30-61-3467 Starter cup L4059-14 30-00-3629 Adapter for combi nipple (hexagon / pos B)3 30-03-3128 Hose - runn mtr - 5x8.5
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19.2.10 Cup round for DOS-nipple NE
Pos. Qty. Code no. Description
1 30-00-3436 Cup round wo/clamp f/DOS-nipple NE2 30-00-3438 Clamp bracket closed NE for 30-00-3436 + 30-00-34373 30-00-3411 Nipple DOS- 40/30-360 l/gasket orange 10-5410 pluggable4 30-00-3447 Gasket for plug-in-/DOS-nipple5 Nipple pipe6 30-00-3025 Coupler cpl W-PVC/SST for nipple pipe-22 laying/floor7 30-00-3112 Clip hose 031.6-706 R SST for coupler f/n-pipe laying/
rearg.
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20 Assembly of the water pipes for round drinkers
20.1 Suspension ropes for fastening the water pipes
!Important:
The arrangement of the water pipes in the house is effected according to
the planning guidelines provided by Big Dutchman.
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Assembly of the water pipes for round drinkers Page 128
Pos. Qty. Code no. Description
1 1 99-10-3710 Rod threaded M10x1000 DIN 976 galv2 1 99-20-1029 Hexagon nut M 10 galv DIN 934-83 2 20-90-3759 Washer 13x50-2 galv4 4 11-31-3026 Fork head M 10 galv.5 4 99-10-1058 Hexagon head screw M 8x30 galv DIN 9336 4 99-20-1064 Self-locking counter nut M8 DIN 985-6 galv7 4 99-50-1077 Thimble 6mm for cable 5mm DIN 68998 4 99-50-0120 Cable clamp 5mm 3/16" galv. similar DIN 7419 1 99-50-3703 Wire rope 4mm galv
10 1 38-90-3809 Strap 200mmx4.511 1 99-50-3814 Hooked bolt galv 140x6.512 1 99-50-1059 Hose PE-LD 3/4" black NP 6
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20.2 Mounting of the water pipes in the house
Procedure:
1. For the suspension of the water pipes, suspension ropes must be fixed in the
longitudinal direction of the house with a distance of approx. 2.5 m.
2. Tension the suspension ropes under the hooked bolts in longitudinal direction of
the house.
3. Hook the suspension ropes into the hooked bolts.
4. Fasten the water pipes with a distance of approx. 25 cm at the suspension ropes
using straps.
5. At the gable ends and in the front location of the house water pipes are to be
fixed with hose band clips. Fasten the hose band clips at the walls with a distance
of approx. 40 cm with dowels UX and chipboard screws 5x50.
6. In case of ceilings with an insulation, the hose band clips are to be fastened with
chipboard screws M6x70.
Pos. Qty. Code no. Description
1 30-61-3651 Accessories f/water conduit PE for round drinkers (pos 1-8)
1 2 99-40-3892 Screw union 3/4"m x 3/4"Brs-PE2 3 99-40-3897 Coupler Brs for tube PE 3/4"3 1 30-61-3027 Ball valve w/nozzle 3/4"4 1 99-40-3172 Bracket elbow 3/4" No 471 galv5 100 99-10-3876 Chipboard screw 5.0x 50 SBC-Spax counter sunk hd
galZnC6 20 99-10-3907 Chipboard scrw 6.0x 70 SBC-Spax counter sunk hd galZnC7 100 99-98-3781 Dowel universal UX 8x50 wo/collar8 100 99-50-1114 Clip OBO- 24-34mm9 m 99-50-1059 Hose PE-LD 3/4" black NP 6
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Page 131 Gradient pressure regulators for nipple drinker systems
21 Gradient pressure regulators for nipple drinker systems
In houses with nipple drinkers and drip cups with a level difference of more
than 15 cm these water pressure regulators should always be used.
In case of nipple drinkers without drip cups the pressure regulation has to
be more precise (every 10 cm).
Pos. Qty. Code no. Description
1 30-63-3424 Pressure regulator L4275 for gradient with 15cm reduction (red)
2 30-63-3427 Pressure regulator L4274 for gradient with 10cm reduction (blue)
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Gradient pressure regulators for nipple drinker systems Page 132
21.1 Assembly instructions
• Except for the breather tube the BD gradient regulator is delivered ready-for-
installation. The gradient pressure regulator may only be taken apart by skilled
personnel.
• In the course of the nipple line one pressure regulator has to be installed each 15
cm or 10 cm (see illustration below).
• A maximum number of 4 pressure regulators per dinker line should not be
exceeded.
• In case of drinking lines with a gradient exceeding 60 cm, where more than 4
gradient regulators (4x15=60 cm) are required, a new water supply must be
arranged for by means of a pressure controller.
Pressure control unit Gradient regulator Breather
X = gradient
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• Before the gradient regulator can be installed in the drinker line, the breather has
to be installed. In order to install the breather, put the red ball (18) into the breather
hose (19) and connect the hose to the hose nozzle at the gradient regulator.
• To install the gradient regulator in the drinking line cut out a 80 mm long piece of
the nipple pipe. Before sliding the gradient regulator on both pipe ends all parts
must be checked for impurities. Dirt and chippings must be removed.
• The gradient regulator can then easily be slid onto the pipe ends. The gaskets in
the fittings of the gradient pressure regulator are sealing the system without any
bonding gaskets or additional joining elements required.
!Important:
In case of a down-grade water always has to be supplied from the highest
point inside of the barn!
Note:
Observe the flow direction (at the side of the casing box) !!
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Gradient pressure regulators for nipple drinker systems Page 134
• The supplied tube retainers / suspensions have to be plugged over the nipple pipe
/ hooked-in at the aluminium profile as close to the gradient regulator as possible
to ensure that the nipple pipe does not sag due to the weight of the gradient
pressure regulator.
• The gradient pressure regulator is now ready for use.
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Page 135 Gradient pressure regulators for nipple drinker systems
Pos. Qty. Code no. Description
1 30-61-3340 Suspension L4327-2 for tube 3/4" over nippel drinker2 30-61-3483 Retainer POM for nipple pipe D22
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Mounting of the anti-roost wire (as option) Page 136
22 Mounting of the anti-roost wire (as option)
22.1 Anti-roost wire for T-profile alu, lateral water supply
Important: Carefully unroll the anti-roost wire and avoid kinks and knots!
1. Clamp two additional suspension clips with insulator on every alu-profile for drinker
3 m. See to a regulator distribution of the suspension clips.
2. Draw the anti-roost wire 2mm from one end of the drinking line through the eyes of
the suspension ropes to the other end and cut it off.
3. Hook the wire rope into the rope guide of the suspension clip.
The anti-roost wire is used in the management of laying hens and pullets.
This can be ordered as option.
Pos. Qty. Code no. Description
1 99-50-1260 Wire rope 2mm galv2 30-61-3482 Suspension clip with insulator
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6.Cut the wire rope
through after every 10th to
12th element of drinking
line (30 - 36 m).
7.Fasten one tension
spring each between the
cut ends of the wire rope
using one cable clamp per
rope end.
8. Hang an insulator with S-hook for insulator into the corresponding bore hole at the
bracket for pressure regulator.
9. In case the water is supplied with a ball tank, hang an insulator with an S-hook for
insulator into the eye of the ball tank.
4. Hang an insulator with S-hook for
insulator into the bore hole of the
revolving breather.
5. Fasten one end of the wire rope with a
cable clamp at the insulator.
Pos. Qty. Code no. Description
1 1 11-00-9071 Insulator - oviform2 1 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7413 99-50-1260 Wire rope 2mm galv4 1 11-00-9073 S-hook 4x80 f/insulator5 1 39-00-3096 Tension spring 2x14x134 C DIN 17223 galv
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Mounting of the anti-roost wire (as option) Page 138
10. Tension the anti-roost wire until the tension springs are extended by about 60 mm.
Fasten the end of the wire-rope at the insulator with a cable clamp. Cut off the
exceeding end of the wire rope.
Pos. Qty. Code no. Description
1 1 11-00-9071 Insulator - oviform2 1 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7413 99-50-1260 Wire rope 2mm galv4 1 11-00-9073 S-hook 4x80 f/insulator
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22.2 Anti-roost wire for T-profile alu - central water supply
The assembly of the anti-roost wire is carried out as described in the previous chapter.
Additionally in case of central water
supply:
1. Cut off the wire rope centrally above
the pressure regulator / ball tank.
2. Put one Dolue connector on each end
of the cut-off wire rope.
3. The wire rope is fastened by means of
S-hooks and insulators at the
pressure regulator / ball tank as
described in the previous chapter.
4. Connect the wire rope ends, using a
cable and the Dolue connectors (see
graphics on the following page).
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Mounting of the anti-roost wire (as option) Page 140
Pos. Qty. Code no. Description
1 2 11-00-9071 Insulator - oviform2 2 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7413 2 99-98-5050 Dolue connect.12-poles/2.5-6.04 99-50-1260 Wire rope 2mm galv5 2 11-00-9073 S-hook 4x80 f/insulator6 99-30-3401 Cable - NYL 1.5 yellow 5/10KV7 30-61-3482 Suspension clip with insulator
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22.3 Anti-roost wire for supporting tube
The wire rope for drinkers with supporting tube is assembled in the same
way as the drinker with alu-profile.
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22.4 Assembly of the current supply for anti-roost wire
22.4.1 Assembly of the cross cables and connection of the single lines
1. After having mounted all anti-roost wires along the drinker lines, mount 2 cross
ropes (X,Y) for the current supply of the single lines:
•Cross rope X for the electric power supply of the anti-roost wire.
•Cross rope Y for the earthing of the drinker lines.
2. Fasten an insulator with thread for woodwork (5) per cross rope at both side walls
of the house with dowels (6) (detail A + B). (Detail A + B).
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3. Fasten a wire rope (1) at one side wall at the insulator (5) with a cable clamp (2).
(Detail B).
4. Hang a tension spring (3) into the eye of the insulator (5) at the opposite side wall
of the house. (Detail A).
5. Push one Dolue connector (7) on every cross cable for the connection of the
electric fencer and one for every drinker line for the connection of the drinker line
with the cross cable. (Detail C).
6. Fasten every cross cable at the tension spring with a cable clamp (2). (Detail A).
Pos. Qty. Code no. Description
1 40 M 99-50-1260 Wire rope 2mm galv2 8 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7413 2 39-00-3096 Tension spring 2x14x134 C DIN 17223 galv4 8 M 99-30-3401 Cable - NYL 1.5 yellow 5/10KV5 8 11-00-9072 Insulator annular w/thread for woodwork6 8 99-98-3781 Dowel universal UX 8x50 wo/collar7 0.10 99-98-5050 Branch joint 12-poles/2.5-6.0
Example:
3 drinker lines / house = 3 Dolue connect. / cable
1 electric fencer / house = 1 Dolue connect. / cable
Total:
4 Dolue connectors on cross rope X
4 Dolue connectors on cross rope Y
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Mounting of the anti-roost wire (as option) Page 144
12. Cut off one wire rope (1) per drinker line with the length of the cross rope (Y) to
the connection point of the pressure regulator resp. the ball tank.
In case of house widths of over 8 m:
The cross ropes must in addition be
suspended in the house centre.
7. Fasten an insulator with thread for
woodwork (5) in the house centre at
the roof beam. (Detail D).
8. Cut a wire rope (1) to a suitable length
and fasten it at the insulator and at the
cross rope using one cable clamp
each.
Pos. Qty. Code no. Description
1 40 M 99-50-1260 Wire rope 2mm galv2 8 99-50-0014 Cable clamp 3mm 1/8" galv DIN 7414 8 M 99-30-3401 Cable - NYL 1.5 yellow 5/10KV5 8 11-00-9072 Insulator annular w/thread for woodwork8 1 99-30-3104 Adjustable collar black AK2
9. Cutt off one cable-NYL (insulation
cable) (4) per drinker line with the
length of the cross cable (X) to the
connection point of the wire rope (1)
above the T-profile alu.
10. Connect one end of the cable (4) to
the cross cable (X) with a Dolue
connector. (Detail C)
11. Connect the other end of the cable (4)
at the anti-roost wire of the drinker line
(1) with an adjustable collar (8) (Detail
E).
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13. Connect one end of the wire rope (1) to the cross cable (Y) with a Dolue connector
(7). (Detail C).
14. If you have a pressure regulator unit, screw the other end of the wire rope at the
alu-profile in a hole to be provided on site (diameter of 6.5 mm), using a hexagon
head screw M6x12, two washers and a hexagon nut M6.
15. If the water is supplied with a ball tank, put the other end of the wire rope (1)
between the ball tank and the alu-profile.
!Important
In order to avoid a "SHORT CIRCUIT" make sure that this wire rope does
not get in contact with the anti-roost wire of the drinker line
respectively that it cannot touch this during operation.
Lateral supply with alu-profile:
Pressure regulator: Ball tank:
Pos. Qty. Code no. Description
1 99-50-1260 Wire rope 2mm galv2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv3 99-20-1045 Hexagon nut 3/4" brs4 99-50-1147 Washer B 6.4 DIN 125 galv5 Hose band clip
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Mounting of the anti-roost wire (as option) Page 146
Central supply with alu-profile:
Pressure
regulator:
In case of a central pressure regulator, the alu-profile is
continuous and must not be bridged.
Ball tank:
(Position numbers:
see previous page)
Central supply with supporting tube:
Pressure
regulator:
(Position numbers:
see previous page)
Ball tank: The connection supporting tube / supporting tube is made in the
same way as the pressure regulator.
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16. If you have a revolving breather, connect the other end of the wire rope to the alu-
profile for drinker.
Breather
revolving:
Pos. Qty. Code no. Description
1 99-50-1260 Wire rope 2mm galv2 99-10-1088 Hexagon head screw M 6x 20 DIN 933 galv3 99-20-1045 Hexagon nut 3/4" brs4 99-50-1147 Washer B 6.4 DIN 125 galv
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22.4.2 Connection of the electric fencer
1. Fasten the electric fencer close to the cross ropes (X, Y).
2. Connect the connecting cable at the (+)- pole of the electric fencer (1) to the cross
cable (X) with a Dolue connector. (Detail C)
3. Fasten the connecting cable at the (-)- pole of the electric fencer (1) at the cross
cable (Y) using a Dolue connector. (Detail C).
4. The earthing and the connection of the electric fencer must be carried out at site
by an authorised expert.
Please consider the "General instructions for the installation and
connection of an electric fencer".
Pos. Qty. Code no. Description
1 91-00-1273 Electric fencer Shocker 0.95 Range < 2400 m2 99-50-1260 Wire rope 2mm galv3 99-98-5050 Dolue connect.12-poles/2.5-6.0
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