asrs damage february 2013 2

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    ASRS DamageManagement System

    Prepared by: Jerime Molina

    Date: March 03, 2013

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    167

    349

    184

    224

    375

    143

    0 12 013

    0 11 0 0 0 0

    34

    0 9 10 7 2 0

    19

    0 8 5 0 10 1 20

    50

    100

    150

    200

    250

    300

    350

    400

    SEP.

    2012Total

    OCT.

    2012Total

    Nov.

    2012Total

    Dec.

    2012Total

    Jan.

    2013Total

    Feb.

    2013

    1-Feb-13

    2-Feb-13

    3-Feb-13

    4-Feb-13

    5-Feb-13

    6-Feb-13

    7-Feb-13

    8-Feb-13

    9-Feb-13

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    11-Feb-13

    12-Feb-13

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    19-Feb-13

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    23-Feb-13

    24-Feb-13

    25-Feb-13

    26-Feb-13

    27-Feb-13

    28-Feb-13

    CAS

    ES

    ASRS DAMAGE MONITORING

    MONTHLY DAMAGE DAILY DAMAGE

    Damage Current Situation

    Currently for themonth of February

    our damage is 143cases

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    0

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    Sep-12 Oct-12 Nov-12 Dec-12 Jan-13 Feb-13

    CASES

    ASRS Monthly Damage monitoring

    Damage Quantiy

    Damage Current Situation

    Damaged decreases upto 62% compared lastJanuary

    Comparing for theprevious month thismonth is the least

    occurrence of damages.

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    Damage Count Warehousing vs.Techteam

    Analyzing the Data Gathered

    For this month only 3errors that causedamaged to FG insideASRS

    4A (Pallet offset onDLT) with the highestaccumulation ofdamage which is 64%of total damage

    4C (Skewed pallet/diamond shape onlane) with almost 32 %of total damage

    4s (Broken pallet

    before entering ASRS)

    Damage per Error /Reason Code

    143

    92

    45

    10

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    220

    240

    Total

    4A

    4C 4

    s

    CASES

    REASON CODE

    February ASRS Damage Monitoring

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    7

    5

    1

    0

    2

    4

    6

    8

    10

    4C

    4A

    4S

    Frequencies

    REASON CODE

    Frequency of Errors

    Analyzing the Data Gathered

    Despite that the errorcode 4C was frequentlyexperienced; It seemslike 4A has the greatimpact to the fg whichneeds more attention.

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    143

    3731

    2318 14

    6 5 4 4 10

    50

    100

    150

    200

    250

    total

    bonuxlongbars

    tidecut-ups

    Arielcut-ups

    bonuxcut-ups

    safeguard

    shampoo

    tidelongbars

    tidepowder

    Pampers

    arielpowder

    Damage per Product

    Analyzing the Data Gathered

    Still bonux longbars which ismanually stretchwrapped is themajor products

    being affected bythe said errorcodes followedby cut-ups

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    Point of view..

    These are the things that we really need to ask for the help ofeveryone and to the operations.

    SUBSTANDARD STRETCH WRAP if the FG are not properly wrapthere would be no support on FG when travelling and can easilyaffected by concussions (pagkalog/pag-umalog) which might cause to

    collapse.

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    BROKEN PALLETS- will result to collapse of FGs inside ASRS at thesame time will make an error to ASRS system operation.

    Point of view..

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    Next Action..

    Those point of views are need to haveextra effort to verify and check allpallets that will load to FPDS so that

    Damages will be lessen also help us toincrease our productivity andDELIGTH the management and

    customer.

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