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www.leschaco.com
Asia Warehousing Show 2016
Keys to setup a successful and efficient distribution center
by Sebastian Häbler
3www.leschaco.com06.07.2016
Keys
Operational
Setup
Equipment & Technology:
• Racking
• MHE
• Industrialized Devices
• Voice & Mobility
• RFID
• Automation with
caution
Source: Jungheinrich
4www.leschaco.com06.07.2016
Keys
Operational
Setup
Equipment & Technology:
• Racking
• MHE
• Industrialized Devices
• Voice & Mobility
• RFID
• Automation with
caution
Source: Internet
5www.leschaco.com06.07.2016
Keys
Operational
Setup
Equipment & Technology:
• Racking
• MHE
• Industrialized Devices
• Voice & Mobility
• RFID
• Automation with
caution
Source: Ehrhardt + Partner
6www.leschaco.com06.07.2016
Keys
Operational
Setup
Equipment & Technology:
• Racking
• MHE
• Industrialized Devices
• Voice & Mobility
• RFID
• Automation with
caution
Source: Internet
7www.leschaco.com06.07.2016
Keys
Operational
Setup
Equipment & Technology:
• Racking
• MHE
• Industrialized Devices
• Voice & Mobility
• RFID
• Automation with
caution
Source: SSI Schaefer
8www.leschaco.com06.07.2016
Keys
Operational
Setup
Systems & Data:
• Dock Controlling
• System Integration
• WMS + WCS
• Data for Inventory
• Super Users
• Internet and Cloud
9www.leschaco.com06.07.2016
Keys
Operational
Setup
Systems & Data:
• Dock Controlling
• System Integration
• WMS + WCS
• Data for Inventory
• Super Users
• Internet and Cloud
Source: Ehrhardt + Partner
10www.leschaco.com06.07.2016
Keys
Operational
Setup
Systems & Data:
• Dock Controlling
• System Integration
• WMS + WCS
• Data for Inventory
• Super Users
• Internet and Cloud
Source: Ehrhardt + Partner
11www.leschaco.com06.07.2016
Keys
Operational
Setup
Systems & Data:
• Dock Controlling
• System Integration
• WMS + WCS
• Data for Inventory
• Super Users
• Internet and Cloud
12www.leschaco.com06.07.2016
Keys
Operational
Setup
Processes:
• Receiving
• Cross-Docking
• Storage
• Picking
• Last 100 Feet
• VAS as Bottleneck
• Standards: MTM, REFA
Source: Internet
13www.leschaco.com06.07.2016
Keys
Operational
Setup
Processes:
• Receiving
• Cross-Docking
• Storage
• Picking
• Last 100 Feet
• VAS as Bottleneck
• Standards: MTM, REFA
Source: Jungheinrich
14www.leschaco.com06.07.2016
Keys
Personnel
• Important Role of HR
• Personnel Management
• Structural Design
• Trainings:
• Apprenticeship
• GTDEE
• Top Level Drive
• Task Correlation
Exploitation: Capacity Planning
Requirement Analysis
Recruitment
Selection
Development: Training
Appraisal
Suggestion Scheme
Career Planning
Sustainment: Compensation
Social Welfare
Skill Enhancement
Information
AdministrationSource: Baumgarten (2008)
15www.leschaco.com06.07.2016
Keys
Personnel
• Important Role of HR
• Personnel Management
• Structural Design
• Trainings:
• Apprenticeship
• GTDEE
• Top Level Drive
• Task Correlation
Source: www.gtdee.com
16www.leschaco.com06.07.2016
Keys
Personnel
• Important Role of HR
• Personnel Management
• Structural Design
• Trainings:
• Apprenticeship
• GTDEE
• Top Level Drive
• Task Correlation
Employee Performance, Customer Orientation
Perform
ance: Servic
e, Finance, Sup
ply
C
hain
17www.leschaco.com06.07.2016
Keys
Premises
• Flexibility over Time
• Capacity Utilization
• Energy Efficiency
• ISO 14000
• LEED
• Network Optimization
• Environmental Impact
• Site Selection
18www.leschaco.com06.07.2016
Keys
Premises
• Flexibility over Time
• Capacity Utilization
• Energy Efficiency
• ISO 14000
• LEED
• Network Optimization
• Environmental Impact
• Site Selection
19www.leschaco.com06.07.2016
Keys
Premises
• Flexibility over Time
• Capacity Utilization
• Energy Efficiency
• ISO 14000
• LEED
• Network Optimization
• Environmental Impact
• Site Selection
20www.leschaco.com06.07.2016
Keys
Premises
• Flexibility over Time
• Capacity Utilization
• Energy Efficiency
• ISO 14000
• LEED
• Network Optimization
• Environmental Impact
• Site Selection
Source: van Thai, Grewal (2005)
21www.leschaco.com06.07.2016
Keys
Logistics
Controlling
• Total Distribution Cost
• Subjective KPI
• Customer Satisfaction
• Temporary Optimum
• Understanding of Data
• Auditing: ISO, GDP,
LEED, TAPA
• Benchmarking, JIT, Six
Sigma
• Space and Time
Warehousing Cost (W)
+ Inventory Cost (I)
+ DC Operating Cost (O)
+ Transportation Cost (T)
= Total Distribution Cost
22www.leschaco.com06.07.2016
Summary
Logistics
Controlling
• Total Distribution Cost
• Subjective KPI
• Customer Satisfaction
• Temporary Optimum
• Understanding of Data
• Auditing: ISO, GDP,
LEED, TAPA
• Benchmarking, JIT, Six
Sigma
• Space and Time
Premises
• Flexibility over Time
• Capacity Utilization
• Energy Efficiency
• ISO 14000
• LEED
• Network Optimization
• Environmental Impact
• Site Selection
Personnel
• Important Role of HR
• Personnel Management
• Structural Design
• Trainings:
• Apprenticeship
• GTDEE
• Top Level Drive
• Task Correlation
Operational
Setup
Equipment & Technology:
• Racking, MHE,
Industrialized Devices,
Voice & Mobility, RFID,
Automation with
caution
Systems & Data:
• Dock Controlling, System
Integration, Data for
Inventory, Super Users,
Internet and Cloud
Processes:
• Receiving, Cross-Docking,
Storage, Picking, Last 100
Feet, VAS as Bottleneck,
Standards: MTM, REFA
23www.leschaco.com06.07.2016
Outlook
Science Fiction…?
Sources: Ehrhardt + Partner, Microsoft, Internet
24www.leschaco.com06.07.2016
Outlook
Thailand
Source: Office of
Transport and Traffic
Policy and Planning
Contact Details
Sebastian Häbler
Director Logistics
Phone: +66(0)2686 1017
Mobile: +66(0)81 843 3397
Email: [email protected]
Web: www.leschaco.com