asean smart grid congress 2 - universiti teknologi mara · mini-hydro power plant in kota marudu,...

ASEAN Smart Grid Congress 2

UiTM Shah Alam

1.0 brief background of Serba Dinamik Group

Asset Developer, Owner

and Operator

Engineering Solutions

Provider

Operations &

Maintenance

EPCC

Supporting Systems,

Products and Services

Process Control &

Instrumentation

Auxiliary Power Generation

& Fire fighting system

Technical Training

ICT Solutions

Supply of Products & Parts

Marine Logistics Centre in

Ras Al Khaimah, UAE

CNG Plant in Muara Jambi,

Sumatra, Indonesia

Mini-hydro Power Plant in

Kota Marudu, Sabah


UiTM Shah Alam


UiTM Shah Alam

United

Kingdom

Indonesia

Malaysia

Turkmenistan

Oman

Saudi Arabia

Kuwait

India

Bahrain

Qatar

United Arab

Emirates


UiTM Shah Alam

We have strong records in

HSE, safety and quality

standard for our

operations

ISO 9001: 2008

OHSAS 18001:2007

ISO 14001:2004


UiTM Shah Alam


UiTM Shah Alam

International agreement linked to UN Framework Convention on

Climate Change which commits its parties by setting Binding Emission

Reduction Target.

• Adopted in 12 December 1997

• Enforced on 16 February 2006

2.0 Kyoto protocol


UiTM Shah Alam


UiTM Shah Alam

• Pyrolysis is the chemical decomposition of organic materials by

heating in the absence of oxygen or any other reagents, except

possibly steam. This is made in hermetically sealed, indirectly heated

rotary kilns which will chemically convert and to produce gas and

coke.

• This synthetic gas will be used as fuel to fire-up the Capstone

Microturbine generator to produce electricity. Capstone Microturbine

is a USA Green Technology product with more than 5000 unit

operating globally. This combined Pyrolysis System with Capstone

Microturbine Generators formed an Integrated Waste to Energy

concept, an innovative approach to convert waste into energy-

electricity.

3.0 What is Pyrolysis


UiTM Shah Alam


UiTM Shah Alam

It’s time to :

WASTE MANAGEMENT REVOLUTION

Place

Volume

Healthy

Social

Waste Smell

4.0 Waste to energy


UiTM Shah Alam

4.0 Waste to energy


UiTM Shah Alam

http://www.africaengineeringnews.com/

4.0 Waste to energy


UiTM Shah Alam

Pyrolysis is the chemical decomposition of organic materials by

heating in the absence of oxygen or any other reagents, except

possibly steam. This is made in hermetically sealed, indirectly heated

rotary kilns, which chemically convert and to produce gas and coke.

One of the few successful Pyrolysis

technology in the world is COMPAX HIGH

TEMPERATURE PYROLYSIS SYSTEM (HTPS)

4.0 Waste to energy


UiTM Shah Alam


UiTM Shah Alam

4.0 Waste to energy

• Fossil fuels: peat, shale, bituminous coal, lignite, coal sludge

• Wood scrap

• Agricultural wastes including cattle and poultry wastes, manure

• Crop wastes (Flax shive, straw, oilcake, etc.)

• Consumer and food industry wastes

• Household and utility wastes, wood, paper, plastic wastes, tires and rubberASEAN Smart Grid Congress 2

UiTM Shah Alam


UiTM Shah Alam

Before getting into the Fast-Pyrolysis equipment, waste must be going into Pre-

Treatment process, for the simplification and optimization of Fast-Pyrolysis

process. In the Pre-Treatment, waste is dried to reduce the water content and

sorted to separate Combustible and Non-Combustible waste. It is conducted by

Waste Sorting Unit.

No. Lokasi Keterangan

1 Meadows Separate complex waste and sewage with capacity: 50,000 tons/year

2 Karaganda Separate solid waste with capacity: 100,000 tons/year

3 Stavropol Processing waste which is used as fuel electricity production of 100 kW

Reference List :

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4.0 Waste to energy


UiTM Shah Alam

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4.0 Waste to energy


UiTM Shah Alam

4.0 Waste to energy


UiTM Shah Alam

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4.0 Waste to energy


UiTM Shah Alam

1. Feedstock pretreatment

and conveying unit

2. Drying unit

3. Gas cyclones

4. Screw conveyer

5. Fast pyrolysis reactor

6. Heat exchanger

7. Rectification unit

8. HCM collection unit

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4.0 Waste to energy


UiTM Shah Alam

1. Water-cooled condenser2. Syngas3. VFD-driven fan4. Hot water5. Superheated steam

6. Gas warmup system7. Gas filter8. Fast pyrolysis reactor9. Liquid pyrolysis fuel10. Drying agent11. Feedstock12. Fluidized bed dryer13. Ambient air14. Dried feedstock15. Gas warm up system exhaust16. Heat exchanger17. Waste drying agent18. High Carbon Material 19. Cold water

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4.0 Waste to energy


UiTM Shah Alam

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4.0 Waste to energy


UiTM Shah Alam

4141


UiTM Shah Alam


UiTM Shah Alam

Fast Pyrolysis

Synthetic Gas

Synthetic Crude Oil

High Carbon Material

Thermal Energy

Capstone Microturbine

Substitute liquid fuel

Neutralization of the acidity of the soil, increase water absorption and soil carbon levels

Hot Water, Electricity, Chiller, etc

Electricity

Thermal Energy

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4.0 Waste to energy


UiTM Shah Alam

Advantages of Fast Pyrolysis over Slow Pyrolysis: Suitable for continuous operation

Power intensity of the process is twice lower

Precise temperature modes regulation

Higher colorific value of the pyrolysis products

Lower prime cost of the pyrolysis product

Extenden useful life

High-quality output

Advantages of Compax HTPS : Low Operational Cost

Mobility

Power supply from a generating unit

Reliable operation with gas-turbine plants

Easy maintenance

Self-sufficiency

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4.0 Waste to energy


UiTM Shah Alam

No. Customer Location System type Feedstock Generation Date of Commissioning

1 Peat Station Russia, Moscow region

HTP 10 Peat Heat generation by syngas and High Carbon materials (3MW of heat)

2011

2 Wood Processing Plant Serbia HTP 20 Wood scrap Electricity generation by Capstone micro turbines (2 MW)

2013

3 Nurba town Russia, Yakutia region

HTP 10 Lignite Heat generation by syngas and High Carbon materials (4.5 MW of heat)

2014

4 Linen Plant Russia, Tver region

HTP 10 Linen wastes Electricity generation by Capstone micro turbines (65 kW of electricity), Heat generation 2.5MW of heat

2015

4.0 Waste to energy


UiTM Shah Alam

No. Parameter Value

1 Feedstock consumption 20 000 ton/year

2 Min. Syngas output 1200 m3/hr

3 Electric power consumption 30 kW; 3 phase, 400VAC – to HPS

75-100 kW; 3 phase, 400VAC –to shredder

4 Dimensions LхHхW (without external shredder)

7х6х3 (m)

5 Weight

(without external shredder)

4 000 kg

6 Working hours per year 8 736 hrs

7 Service life 60 000 hrs

8 Warranty period 2 years

9 Energy generation potential 3 x Capstone С1000 units.

10 Operating personal 2 operators

11 By products* Liquid phase – 220 kg/hr of SynoilSolid phase – 684 kg/hr of HCM

4.0 Waste to energy


UiTM Shah Alam

Capstone is the world’s largest manufacturer of microturbines. The Company

was founded in 1988, chartered to conduct research and to develop and

manufacture high-technology turbine products and to offer high-technology

services. Today, Capstone is the leading microturbine manufacturer with more

than 5,000 units operating. Capstone’s microturbines have accumulated over

25,000,000 hours of experience. Capstone microturbine can be used in various

applications include power generation, cogeneration, secure power, resource

recovery, and hybrid electric vehicle. The turbine itself will run continuously 24/7

(availability 98-99%), will operate in Grid Connect mode while it is connected to

an electric grid, and to operate in Stand Alone mode if it becomes disconnected

from the grid. It’s also lower maintenance interval to once every 8000 hours and

the absence of oil or coolant.

4.0 Waste to energy


UiTM Shah Alam


UiTM Shah Alam

High electrical efficiency over a very wide operating range

Low maintenance air bearings require no lube oil or coolant

Ultra-low emissions

High availability – part load redundancy

Proven technology with tens of millions of operating hours

Integrated utility synchronization and protection with a modular design

5 and 9 year Factory Protection Plans available

Remote monitoring and diagnostic capabilities

Internal fuel gas compressor available for low fuel pressure Natural Gas

applications

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4.0 Waste to energy


UiTM Shah Alam

Rating : 1,000 kW

Electrical Efficiency : 33%

Combined Heat Power Efficiency: Up to 90%

Voltage : 400-480 VAC

Frequency : 50/60 Hz, Grid Connect 10-60 Hz, Stand Alone

Electrical Service : 3-Phase, 4-Wire Wye

Width : 3.0 m (117 in)

Depth : 9.1 m (360 in)

Height : 2.9 m (114 in)

Weight : Grid Connect - 17,000 kg (37,400 lbs), Dual

Mode - 20,500 kg (45,200 lbs)

Exhaust Temperature : 280 ºC (535ºF)

Exhaust Gas Flow : 6.7 kg/s (14.7 lbm/s)

Net Heat Rate LHV : 10.9 MJ/kWh (10,300 BTU/kWh)

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4.0 Waste to energy


UiTM Shah Alam

4.0 Waste to energy


UiTM Shah Alam

Degraded Waste

Waste Sorting Unit

Shredder

Compax Fast Pyrolysis

Capstone Microturbine

Electricity

Synthetic Gas Synthetic Crude Oil High Carbon Thermal Energy

Substituting Warm Up fuel

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4.0 Waste to energy


UiTM Shah Alam

FeedstockWaste Sorting

UnitShredder

Rectification Column

Drying Unit

Gas Treatment Unit

Gas Compressor

Gas Storage

Capstone

transporter transporter

transporter

Screw Feeder

Syn GasSyn Oil High Carbon Material

COMPAX HTP

Reactor

Water Cooling System

Emergency Gas Flare System

Black Startusing

Diesel Genset

Pyrolysis Unit and Capstone Microturbine

4.0 Waste to energy


UiTM Shah Alam

So with 1,000 tons per day municipal waste, we can

produce 11 – 12 MW

14 units Capstone

MicroturbineC1000

11-12 MW

1000 tons/day

5 Units Compax HTP

20ASEAN Smart G

rid Congress 2

UiTM Shah Alam


UiTM Shah Alam

asean smart grid congress 2 - universiti teknologi mara · mini-hydro power plant in kota marudu,...

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