arvind mills and mafatlal's group

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INTRODUCTION • Arvind Mills is the Flagship Co. of Lalbhai Group • Founded:1931 by:- Kasturbhai lalbhai Narottambhai lalbhai Chimanbhai lalbhai

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Page 1: Arvind mills and Mafatlal's group

INTRODUCTION

• Arvind Mills is the Flagship Co. of Lalbhai Group • Founded:1931 by:-

Kasturbhai lalbhai Narottambhai lalbhai Chimanbhai lalbhai

Page 2: Arvind mills and Mafatlal's group

• Products: Denims,Shirtings,Knitwears • Key People: Sanjay Lalbhai (CEO & MD) Arvind

N. Lalbhai

• Employees :26000

Page 3: Arvind mills and Mafatlal's group

HISTORY• Founded by Three brothers • Share Capital of 25,25,000• Technology purchased from England • 1980’s crisis• 1990’s from Domestic to Global • International Brands

Page 4: Arvind mills and Mafatlal's group
Page 5: Arvind mills and Mafatlal's group

COMPANY

• VISION and VALUES

• What we believe?

• What we Endeavour?

• What we dream?

Page 6: Arvind mills and Mafatlal's group

APPROACH

Strong focus on research and development for• Process improvement• Cost reduction• New product development

Introduced new dyeing and processing methods for• Denims

Page 7: Arvind mills and Mafatlal's group

PEOPLE

• Employer of a choice is real fate.

• Development of a individual in all important.

• Proper job-satisfaction.

• Training imparted on jobs as well in class-rooms and seminars.

Page 8: Arvind mills and Mafatlal's group

BOARD OF DIRECTORS

• MR. SANJAY S. LALBHAI(CHAIRMAN AND MANAGING DIRECTOR)

• MR. JAYESH SHAH(DIRECTOR AND CHIEF FINANCIAL OFFICER

• MR. PUNIT LALBHAI(EXECUTIVE DIRECTOR)

• MR. KULIN LALBHAI

(EXECUTIVE DIRECTOR)

Page 9: Arvind mills and Mafatlal's group

DIVISIONS

Page 10: Arvind mills and Mafatlal's group

DENIM

• Leading producer • Design, Innovations & Sustainability • World-renowned designers • Shuttle looms for Selvedge denim• Unique Fibers like Excel, Jute, Silk, Linen• Indigo voiles & Handspun denim• Organic, BCI & Sustainable denim

Page 11: Arvind mills and Mafatlal's group

WOVEN FABRICS

• Shirting fabric and bottom weights• 65 million meters per annum • Host to India’s first Ammonia Mercerization

Plant• Chemical Finishes & Mechanical Finishes• Voiles

Page 12: Arvind mills and Mafatlal's group

KNIT FABRICS

• Knitting- 5,000 tons per annum• Dyeing - 1800 tons per annum• Basic Knits: Jersey, Pique, Rib, and Interlock• Specialty knits: Yarn-dyed, Auto stripers,

Jacquards, and Stretch fabric• Fibres: Cotton, Excel, Viscose, Modal, Polyester• Finishes: Mercerization, Brushing, Peaching,

Aero-finish.

Page 13: Arvind mills and Mafatlal's group

GARMENT EXPORTS

• Bottoms: 7.2 million pieces• Formal & Casual tops: 6 million• Knit tops: 3.6 million• Automated Placement Printing Machinery• Largest washing facility• Bohemian machines• Skilled artisans

Page 14: Arvind mills and Mafatlal's group

BRANDS

• Own Brands- Mainstream, Excalibur Gant & Flying Machine

• Licensed Brands- Bridge to Luxury, U.S.A. 1949 & Energie

• Joint Venture Brands- Bridge to Luxury & Tommy Hilfiger

• Premium- USPA, Lee, Arrow, Wrangler

Page 15: Arvind mills and Mafatlal's group
Page 16: Arvind mills and Mafatlal's group

MEGAMART RETAIL

• 6 Larger stores - Big Megamart• 250 Smaller formats across the country • The brands sold exclusively in Megamart

include: • RUGGERS - SKINN - ELITUS - DONUTS -

KARIGARI - MEA CASA - AUBURN HILL -• BAY ISLAND - COLT - LEISHA- EDGE

Page 17: Arvind mills and Mafatlal's group

ENGINEERING

• Anup Engineering Limited • Range of Products- Heat Exchangers, Pressure

Vessels, Reactors, Economizers, Oxygen / Nitrogen / Chlorine Storage

• ARVIND ACCEL Limited • Multi specialty Engineering Procurement and

Construction Company.

Page 18: Arvind mills and Mafatlal's group

TELECOM

• Arya Omnitalk - J M Baxi Group & Arvind• GPS based Fleet Automation & Management• City-wide Walky Talky services• Highway Traffic Management• CLIENTS: Wipro, Whirlpool, Ashok Leyland,

Sahara Airlines, The Indian Armed Forces, The World Bank,

Page 19: Arvind mills and Mafatlal's group

REAL ESTATE

• Ahmedabad • Current projects:• Arvind Township: Motibhoyan• Arvind Avenue – • Arvind Alcove - weekend housing scheme.• Arvind Mega Trade –

Page 20: Arvind mills and Mafatlal's group

ATUL LIMITED

Page 21: Arvind mills and Mafatlal's group

• Member of Lalbhai Group, one of the oldest business houses of India

• Mainly in textiles and chemicals• Serves the society in the fields of education, health as well as

culture.• Incorporated in 1947, formerly Atul Products Ltd founded by

Kasturbhai Lalbhai to make India self reliant in chemicals, generate employment on a large-scale & create wealth for the society

• Ballubhai Muzumdar, an economist- and his son, Siddharth Kasturbhai Lalbhai, a chemical engineer

• First private sector company of India inaugurated by Jawaharlal Nehru

• Few dyestuffs, the know-how of which was brought from foreign companies

Page 22: Arvind mills and Mafatlal's group

• Joined hands with American Cyanamid Corp (1952), Imperial Chemical Industries plc (1955) and Ciba-Geigy Ltd (1960) to form respectively 3 joint venture companies, namely, Cyanamid India Ltd, Atic Industries Ltd and Cibatul Ltd respectively

• Operates through six business divisions, Agrochemicals, Aromatics, Bulk Chemicals & Intermediates, Colors, Pharmaceuticals & Intermediates and Polymers

• Own growth plans• Office is in Ahmedabad, Corporate headquarters in Atul,

Gujarat• Over 35,000 shareholders• Offices in the USA, the UK, Germany, China and Vietnam

Page 23: Arvind mills and Mafatlal's group

Board of Directors

Name Status Occupation

Mr S S Lalbhai Chairman and Managing Director

Mr G S PatelIndependent Non-executive Director

Former Chairman Unit Trust of India

Dr S S BaijalIndependent Non-executive Director

Former Chairman & CEO ICI Companies in India

Mr B S MehtaIndependent Non-executive Director

Partner Bansi S Mehta & Co

Mr S A Lalbhai Managing Director

Page 24: Arvind mills and Mafatlal's group

INFRASTUCTURE AT ATUL

• Captive power generation• Incinerator• Effluent treatment• Treatment storage disposable facility

Page 25: Arvind mills and Mafatlal's group

RESEARCH AND DEVELOPMENT• Products and processes that are efficient, safe and environmentally

friendly; cater to demands of global and domestic customers• Process and product improvement • Own R&D department for every business unit• Common facilities like pilot plant, certain analytical instruments,

technical library etc.• Links with certain CSIR laboratories like IICT, Hyderabad; NCL, Pune;

and CSMCRI, Bhavnagar with the primary purpose of technology transfer and sponsored research programmes

• 30 improved processes of raw material and utility usage, batch cycle time and waste reduction, New methods of analysis (Wet Chemistry, HPLC, GC)

• 1% of its sales value spent

Page 26: Arvind mills and Mafatlal's group

OVERSEAS OFFICESAtul International Trading (Shanghai) Co Ltd• Atul International Trading (Shanghai) Co, located in Shanghai, China

Atul Deutschland GmbH- GERMANY• growing businesses of Polymers, Pharma and Aromatics divisions of Atul Ltd. In Europe • Enlarging its customer base across new and emerging markets within the EU.

Atul Europe Ltd• Wimslow, England, UK

Atul Americas Inc• North Carolina, USA., Represents Atul Ltd in North and South America

Atul Vietnam Representative Office• Ho Chi Minh City, Vietnam

Page 27: Arvind mills and Mafatlal's group

PRODUCTS• Agrochemicals- Herbicides, Fungicides & insecticites

• Aromatics- Cresol derivatives, Oleums, Sulphuric Acid

• Bulk Chemicals & Intermediates- Caustic soda, Chlorine, Chlorosulphonic acid, Sodium Suphide, Potassium sulphate

• Dyestuffs- Acid dyes, Fluorescent brightening agents, High exhaust brand, Cold brand, Reactive dyes for print

• Pharmaceuticals & Intermediates- Chloroformates, Isocyanates, Carbonate & Dicarbonate, Chloride, ureas

• Polymers- Lapox Epoxy Resins & Hardener systems • Floras- Herbal extracts

Page 28: Arvind mills and Mafatlal's group
Page 29: Arvind mills and Mafatlal's group

• Heavy engineering company of Lalbhai Group for 48 years

• Engaged in fabrication of critical process equipment like Heat Exchangers, Pressure Vessels, Columns/ Towers, Centrifuges, Dished Ends

• Clients in core sectors- Refinaries, Petrochemicals & Fertilizers, Power – Nuclear/ Thermal, Space Research, Pharmaceuticals

• Extensive know how & expertise in fabrication spectrum including engineering, project management & manufacturing

Page 30: Arvind mills and Mafatlal's group

MILESTONES1963 : Year of establishment1993 : wholly owned subsidiary of The Arvind Mills Limited2003 : first orders for Nuclear Power Corporation Limited2007 : Major order for 47 Heat Exchangers for HPCL – Mittal ,

Bathinda Refinery

2008 : Major investment in ramping up production capabilities by addition of 100 mm thick shell rolling machine, 1000 mm Depth, Tube sheet drilling machine.

2011 : First ever physical export to Kingdom of Saudi Arabia, 100 tonne single piece equipment shipped for a Gas company based in Yanbu

Page 31: Arvind mills and Mafatlal's group

Heat Exchangers

Maximum Size Tubesheet Thk. : 405 mm,

Tube OD/Length : 75 mm / 12 Mtrs.

Weight : 130 MT

Max tubes in a single shell - 5680

Highest Surface Area in a single shell - 3350 Sq mtrs

Page 32: Arvind mills and Mafatlal's group

Pressure Vessels, Reactors and Columns

Maximum Size Diameter : 6000 mm

Height/Length : 62 Mtrs.

Thickness :85 mm

Weight : 165 MT

Page 33: Arvind mills and Mafatlal's group

Centrifuges

Bottom Discharge Centrifuge Size - 36" to 60"

Volumetric capacity - 300 Ltrs to 700 Ltrs

Peeler Centrifuge Size - 36" to 60"

Volumetric capacity - 300 Ltrs to 700 Ltrs

HVC - 1400 Strach Centrifuge Volumetric capacity - 160 Ltrs to 490 Ltrs

EHC - 48" FOR DMH / DAH Top Driven - Bottom Discharge

Basket capacity - 160 Ltrs to 490 Ltrs

Page 34: Arvind mills and Mafatlal's group

CLIENTELE

Page 35: Arvind mills and Mafatlal's group

MANUFACTURING

Plate Bending Machine Drilling machine

• Up to 100 mm thick Plates width upto 3 meters

• Up to 50 mm thick Plates width upto 3 meters • Up to 25 mm thick Plates width upto 3.5 meters

Page 36: Arvind mills and Mafatlal's group

Boring Boring & Turning with copy Turning Horizontal Boring & Milling

1700 mm dia * 1000mm ht - 1 No. 800 mm stroke spindle dia 125 mm - 1 No

Page 37: Arvind mills and Mafatlal's group
Page 38: Arvind mills and Mafatlal's group

INSTITUTIONS

• Medical Care and Research

• Education – Professional , Cultural and Research Bodies

• Human Development

Page 39: Arvind mills and Mafatlal's group

SHARDA TRUST• Arvind Limited established the "Strategic Help Alliance for Relief to Distressed Areas"

(SHARDA) Trust in 1995.

OBJECTIVES

• Sanjay Nagar

• Training Garment Operatives

• Practical English and Computer Applications Training

• Gyanda: Fountain Of Knowledge - Quality Education in Municipal Schools

Page 40: Arvind mills and Mafatlal's group

LALBHAI RURAL DEVELOPMENT FUND

• Established in 1978, NLRDF is the rural CSR arm of the company. The Trust directly intervenes in the development process at the village level.

VARIOUS NEEDS

• Vocational Programs for rural poor

• Upgrading the infrastructure in a rural primary school

• Helping the rural poor in improving the yields in their farms

• Upgrading the infrastructure in a rural schools

• Training Widows for Entrepreneurship

Page 41: Arvind mills and Mafatlal's group

ORGANIC COTTON PROJECT & BCI• Organic Cotton Project was born from a need to create value through innovation across the

supply chain particularly in the area of raw material – cotton.

• Mission• Vision• Objectives

• Organic Cotton Farming

• Better Cotton Initiative (BCI)

Page 42: Arvind mills and Mafatlal's group

RECENT NEWS

• Arvind Lifestyle Brands acquired Debenhams, Nautica & Next

• Arvind mills: from near bankruptcy to reinvention

Page 43: Arvind mills and Mafatlal's group
Page 44: Arvind mills and Mafatlal's group

Future Plans

• Revenue set to grow at 20%• Share of brands and retailing in revenues to

be around 40%• Share of domestic revenue to increase to 75%

from current 65%• To add 100 millions metric fabric

manufacturing capacity : cap ex Rs.850 crores• To open 300 exclusive stores in next 3 years

Page 45: Arvind mills and Mafatlal's group
Page 46: Arvind mills and Mafatlal's group

HISTORY

• Founded By: Mr. Mafatlal Gagalbhai

• 1905-Founded in Ahmedabad named as Shorrock Mills

• British Textile Machinery was used• Initial Equity Capital of Rs.3.25 lacs• 1912-Second unit founded in Nadiad with

capital of Rs.6.25 lacs

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• 1916-Bought Jaffer Ali Mills from Nawab of Surat

• 1919-Shifted to Mumbai And Bought China Mills

• 1970’s-Company Expanded• 1980-Company Diversified into IT ,Chemicals

&Engineering Industry• 1990’s-Further diversified into Financial

services, Gas distribution And Healthcare

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MISSION

• “Our Mission is to provide clothing for the family, from every walk & stage in life, for every occasion, with a wide range of excellent quality fabrics and garments, that make them look and feel good"

Page 49: Arvind mills and Mafatlal's group

QUALITY POLICY

• Standard Products both in National and International Markets

• Improve Quality By strengthening relationship with both customers and suppliers

• Regular feedback from customers• Special training to employees • ISO 9001:2000 standards to ensure quality

Page 50: Arvind mills and Mafatlal's group

GROUP OF COMPANIES

Page 51: Arvind mills and Mafatlal's group

Navin Fluorine International Ltd

• Founded in year 1967• Manufactures widest range of fluoro

chemicals• An ISO 9001: 2000 and ISO 14001:2004

company & received a 5 - star rating from the British Safety Council in 2004

• Deals in organofluorines , inorganic bulk fluorides , refrigeration gases.

Page 52: Arvind mills and Mafatlal's group

Vision

• “We at Navin Fluorine are committed to be a World Class, Customer Focused, Innovative Organization in the field of Specialty and Fine chemicals and to be the partner of choice to the Chemical, Refrigerant, Crop-sciences and Life-sciences Companies”

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Mission

• To provide customer "Value for Money" by producing world class speciality fluorochemicals at most competitive prices

• To make Research and Development as the sustainable engine of the organisation

• To innovate, build and operate chemical plants in the most safe and environment friendly manner

• To continuously enhance stakeholders value by optimum utilisation of resources

Page 54: Arvind mills and Mafatlal's group

Quality Policy

• Exceeding Customer Expectation through innovation and continual improvements in Products, Processes and Technology.

• Development of Our Human Resources.• Working in a Safe and Healthy Environment.• Being Responsible to the Society

Page 55: Arvind mills and Mafatlal's group

Products

• Organic Fluorochemicals• Inorganic Fluorochemicals• Refrigerants• Bulk Fluorochemicals

Page 56: Arvind mills and Mafatlal's group

R&D

• Located in Surat• Well ventilated fume hoods equipped with

scrubbers• Analytical development lab• High degree of purity in compound synthesis

with the support of quality infrastructure processes and practices

Page 57: Arvind mills and Mafatlal's group

MAFATLAL INDUSTRIES LIMITED

• Leader in textiles for almost a 100 years• Meeting international quality standards and

strengthening its partnership with suppliers and customers

• 2 manufacturing units- The Nadiad unit was set up in 1912; the one in Navsari in 1931.

• Range of products in 100% cotton and in polyester/cotton blends

• Comprises yarn-dyed and piece-dyed shirtings, poplins, bottomwear fabrics, cambrics, fine lawns and voiles

Page 58: Arvind mills and Mafatlal's group

MISSION

• "Our Mission is to provide clothing for the family, from every walk & stage in life, for every occasion, with a wide range of excellent quality fabrics and garments, that make them look and feel good"

Page 59: Arvind mills and Mafatlal's group

QUALITY POLICY

• We shall provide our customers in National and International Markets products and services of agreed standards

• Quality concept to all phases of our business by strengthening partnership with our customers and suppliers

• Endeavours to develop new products and markets,especially for exports.

• Develop our information system to regular feed back • Attention to Health, Safety & Environmental requirement.• Training to our employees and promote open communication

to maximise their contribution in achieving quality excellence.

Page 60: Arvind mills and Mafatlal's group
Page 61: Arvind mills and Mafatlal's group

• In India this is where Marks & Spencer, Next, Debenhams, French Connection, Liz Claiborne, Philips-Van Heusen, J.C.Penny, Banana Republic, Tommy Hilfiger, Gap, Klopman, Espirit do their shopping.

• Export markets include U.S.A., U.K., France, Italy, Austria, Switzerland, Portugal, U.A.E., Saudi- Arabia, Oman, Yemen, Malaysia, Bangladesh, Thailand, Sudan & Qatar

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Page 63: Arvind mills and Mafatlal's group

THE COMPANY

• In 1995, two world- famous textile giants, Mafatlal Industries, India, and Burlington Industries, USA, joined forces to start Mafatlal Burlington Industries

• First company in India to start a JV with a global organisation

• In April 2006, the Arvind Mafatlal Group acquired Burlington’s stake in the joint venture. The company is now called Mafatlal Denim Limited.

Page 64: Arvind mills and Mafatlal's group

FACILITIES

• Plant in Navsari (Gujarat, India) with installed capacity of 20 million meters per annum

• Latest equipments for Yarn manufacturing (Schlafhorst , Zinser , Marzolli, Murata Trutzschler and Rieter)

Page 65: Arvind mills and Mafatlal's group

• Dyeing (Morrison-USA and Sucker-Muller Germany)

• Weaving (Tsudakoma, Picanol) and Finishing (Morrison-USA)

Page 66: Arvind mills and Mafatlal's group

PRODUCTS FUNCTIONALITY

• Added new properties, comfort and pleasant elements to the fabric while maintaining jeans character

• Range include cool max, anti per Spirent, anti microbial which will play a significant role for the seasons to come.

• The market is now focusing of different sparkling and shiny effects - also strongly appealing to the consumer

• technique results in glamour's hues that keeps their sparkle shiny on light weight denim and flat stretches even after washed at home.

Page 67: Arvind mills and Mafatlal's group

COLORS

This summer colors are not dark as usual. The colour trend has started in Fall and will continue this Summer. The concept is adopting the latest technology showing the denim optic. The focus is also on over dyed fabric inspired by changing of the ‘leaves’ green, yellow brown.

New stretch

Stretch continues to be a hot topic! T-400, Tencel stretch

Vintage

Shuttle vintage continues to be strong in summer

Page 68: Arvind mills and Mafatlal's group

INTERNATIONAL MARKET- • Ensures that product designs reflect global preferences• Exports constitute over 50% of the company’s total sales• Markets consist of over 15 countries including Canada,

the USA, India and countries in South America, Europe, and the Far East.

CERTIFICATION- • Youngest textile company in India to receive the ISO

9001 certificate for its quality management system, the ISO 14001 certificate for its environment management system and the Oeko-Tex certificate (German Environment Certification).

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Page 70: Arvind mills and Mafatlal's group

NOCIL LIMITED• About the Company - The Arvind Mafatlal Group took over MIINDIA Chemicals

in 1976, and in the years to follow, turned it around totally. Today, NOCIL’s customer profile spans the global market as well.

• Manufacturing facilities and technology - NOCIL is a truly integrated manufacturer of rubber chemicals.

The company’s logistically convenient manufacturing site near Mumbai boasts state-of-the-art technology and a highly experienced team.

Page 71: Arvind mills and Mafatlal's group

PRODUCT FORMS• The Sulfenamide Accelerators - PILCURE CBS, PILCURE NS, PILCURE MOR, are

offered in Pellet Form for improved shop-floor environment, excellent handling characteristics, precise weighing accuracy and enhanced storage stability.

• PILFLEX IP, PILFLEX 13 - Paraphenylenediamine Antidegradants and PILNOX TDQ Antioxidant are supplied in free-flowing, dust-free Pastille Form which also ensure weighing accuracy considerably as compared to the flaked products

Page 72: Arvind mills and Mafatlal's group

MANUFACTURING PROCESS• The Rubber Chemicals Manufacturing Processes originate from the Chemistry of

Nitrogen and Sulfur compounds. • The Processes involved are extremely complex and hazardous.• Thus, the manufacturing process demands extremely sophisticated Plant &

Equipments, Process Controls and Constant Monitoring.

Page 73: Arvind mills and Mafatlal's group

QUALITY ASSURANCE• With the total commitment of its Top Management, NOCIL has inculcated a Quality

Culture with a focus on Customer Satisfaction and Continuous Process & Product improvements.

• The Quality Assurance Department is equipped with the latest Analytical Instruments & Facilities and manned by Qualified & Trained staff.

Page 74: Arvind mills and Mafatlal's group

RESEARCH AND DEVELOPMENT• The emphasis of our Research Activities is on the development of new

understanding that can lead to Process/ Product improvements and innovations.• The team performs with responsibility & accountability and has been a prime

source of 'Value Addition' to our Processes and Products.

Page 75: Arvind mills and Mafatlal's group

SALES AND MARKETING• The Sales & Marketing activities of NOCIL are driven by the Company's philosophy

of 'Long term business relationship with Customers' through Market Responsive Approach and Efficient Customer Service.

• NOCIL has received recognition from the major global Tire Manufacturers and other important customers.

Page 76: Arvind mills and Mafatlal's group

HEALTH-SAFETY-ENVIRONMENT• NOCIL recognizes that Total Control on the Health-Safety & Environmental Care are

the essential aspects for a sustainable operation. • NOCIL has a well-established HSE Policy and Procedures, which support the basic

Business Philosophy.

• Handling of raw materials and finished products are in 'closed systems' to ensure zero exposure to chemicals.

Page 77: Arvind mills and Mafatlal's group

RECENT NEWS

• Mafatlal formed JV with Al Fahim Group for marketing & distribution of textile brand

• Mafatlal Denim innovating with eye on market share

Page 78: Arvind mills and Mafatlal's group

FUTURE PLANS

• Fibre-dyed Range of school uniforms shirtings and suitings

• Expand dealership network to 1000+• Increase yarn dyed fabric production to 50K

metres per day• To expand their operations in north India• To serve more international communities

Page 79: Arvind mills and Mafatlal's group

THANK YOU!