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OPERATOR’S MANUAL AND ILL US TRATED PART S C ATAL OG Art’s-Way Manufacturing Co., Inc. Model 784 Export Defoliator Operator’s Manual 553830 Issued 7-06

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Page 1: Art’s-Way Manufacturing Co., Inc.dealerportal.artsway-mfg.com/wp-content/uploads/2011/05/784_IPL... · Art’s-Way Manufacturing Co., Inc. has an excellent dealership network ready

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Art’s-Way Manufacturing Co., Inc.

Model 784Export Defoliator

Operator’s Manual553830

Issued 7-06

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This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about your safety. Carefully read the message. Make sure you fully understand the causes of possible injury or death.

IF THIS MACHINE IS USED BY AN EMPLOYEE, IS LOANED, OR IS RENTED, MAKE SURE THAT THE OPERATOR UNDERSTANDS THE TWO INSTRUCTIONS BELOW. BEFORE THE OPERATOR STARTS THE ENGINE: 1. GIVE INSTRUCTIONS TO THE OPERATOR ABOUT SAFE AND CORRECT USE OF

THE MACHINE. 2. MAKE SURE THE OPERATOR READS AND UNDERSTANDS THE OPERATOR’S

MANUAL FOR THIS MACHINE.

WARNING

IMPROPER OPERATION OF THIS MACHINE CAN CAUSE INJURY OR DEATH. BEFORE STARTING THE ENGINE, DO THE FOLLOWING: 1. READ THE OPERATOR’S MANUAL. 2. READ ALL SAFETY DECALS ON THE MACHINE. 3. CLEAR THE AREA OF OTHER PERSONS. LEARN AND PRACTICE SAFE USE OF MACHINE CONTROLS IN A SAFE AND CLEAR AREA BEFORE YOU OPERATE THIS MACHINE ON A JOB SITE. It is your responsibility to observe pertinent laws and regulations and to follow manufacturer’s instructions on machine operation and maintenance. See your Authorized Art’s-Way Manufacturing Co., Inc. dealer or Art’s-Way Manufacturing Co., Inc. for additional operator’s manuals, illustrated parts catalogs, and service manuals.

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784A EXPORT DEFOILATOR – TO THE OWNER 1

TO THE OWNER Congratulations on the purchase of your new Art’s-Way 784 Export Defoliator. You have selected a top quality machine that is designed and built with pride to ensure you have many years of efficient and reliable service.

Many people have worked on the design, production, and delivery of this 784 Export Defoliator. The information in this manual is based on the knowledge, study, and experience through years of specializing in the manufacturing of farm machinery. This manual is designed to provide you with important information regarding safety, maintenance, and machine operation so you can and will get the best possible performance from your 784 Export Defoliator.

Even if you are an experienced operator of this or similar equipment, we ask that you read this manual before operating the 784 Export Defoliator. The way you operate, adjust, and maintain this unit will have much to do with its successful performance. Any further questions you may have about this product of Art’s-Way equipment should be directed to your local Art’s-Way dealer or to Art’s-Way Manufacturing Co., Inc., Armstrong, Iowa, 50514, and (712) 864-3131.

SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT NOTICE Art’s-Way Manufacturing Co., Inc. is continually making product improvements. In doing so, we reserve the right to make changes and/or add improvements to our products without obligation for the equipment previously sold.

Modifications to this 784 Export Defoliator may affect the performance, function, and safety of its operation. Therefore, no modifications are to be made without the written permission of Art’s-Way Manufacturing Co., Inc. Any modification made without the written permission of Art’s-Way Mfg. Co. shall void the warranty of this product.

In the interest of continued safe operation of this 784 Export Defoliator, pay particular attention to the safety alert symbol(s) throughout this Manual.

ART’S-WAY MANUFACTURING CO., INC. STATEMENT OF PRODUCT LIABILITY Art’s-Way Manufacturing Co., Inc. recognizes its responsibility to provide customers with a safe and efficient product. Art’s-Way Manufacturing Co., attempts to design and manufacture its products in accordance with all accepted engineering practices effective at the date of design. This statement should not be interpreted to mean that our products will protect against the user’s own carelessness or failure to follow common safety practices nor will Art’s-Way Manufacturing Co., be liable for any such act. In addition, Art’s-Way Manufacturing Co. assumes no liability for any altered product or any modified product by users or anyone other than an authorized dealer.

IMPORTANT WARRANTY INFORMATION The warranty for this 784 Export Defoliator appears on page 4 of this manual. In order to establish proper warranty registration, the Warranty Registration must be completed and returned to the factory. Failure to comply with this requirement may result in reduced warranty allowances.

LIMITATIONS OF THIS MANUAL This manual contains operating instructions for your 784 Export Defoliator only. Any mention of other machinery in this manual other than the 784 Export Defoliator is for reference only. This manual does not replace nor is it to be used for any machinery that may be attached to or used in conjunction with the 784 Export Defoliator.

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2 784A EXPORT DEFOILATOR – PARTS & SERVICE

PARTS & SERVICE As the purchaser of your new 784 Export Defoliator, it is very important to consider the following factors:

A. Original Quality

B. Availability of Service Parts

C. Availability of Adequate Service Facilities

Art’s-Way Manufacturing Co., Inc. has an excellent dealership network ready to answer any questions you may have about your export defoliator. Parts for your machine may be ordered through our dealers. When placing a parts order, please have the model and serial number ready. This will allow the dealer to fill your order as quickly as possible.

For your convenience, we have provided this space for you to record your model number, serial number, and the date of purchase, as well as your dealer’s name and address.

Owner’s Name:

Owner’s Address:

Purchase Date:

Dealership Name:

Dealership Address:

Dealership Phone No.:

Machine Serial Number Location

The placard containing the serial and model number is located on the front left-hand side of

the defoliator. Enter the serial number and model of your

defoliator and header within the space provided.

Figure 1 - Location of Serial & Model Number Placard on Defoliator

Figure 2 - Serial and Model Number Placard

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784A EXPORT DEFOILATOR – TABLE OF CONTENTS 3

TABLE OF CONTENTSTO THE OWNER ..................................................1

SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT NOTICE........................................................ 1 ART’S-WAY MANUFACTURING CO., INC. STATEMENT OF PRODUCT LIABILITY ..................................................... 1 IMPORTANT WARRANTY INFORMATION........................... 1 LIMITATIONS OF THIS MANUAL....................................... 1

PARTS & SERVICE..............................................2 TABLE OF CONTENTS........................................3 LIMITED WARRANTY ..........................................4 SAFETY FIRST.....................................................5

NOTICES OF DANGER, WARNING, AND CAUTION ........... 5 SAFETY GUIDELINES .........................................6

BEFORE OPERATING ................................................... 6 DURING OPERATION.................................................... 6 MAINTENANCE SAFETY ................................................ 6 HYDRAULIC SAFETY .................................................... 6 TRANSPORTATION SAFETY ........................................... 7 STORAGE SAFETY ....................................................... 7 TIRE SAFETY .............................................................. 7 ASSEMBLY SAFETY...................................................... 7

SAFETY DECALS.................................................8 DECAL LOCATIONS ...................................................... 8 IDENTIFICATION AND PART NUMBERS............................ 9

OPERATOR’S MANUAL.......................11 BASIC UNIT AND FIXED CARRIER WHEELS ..12

FIXED CARRIER WHEELS ........................................... 13 FLAILS ..................................................................... 13 RUN MACHINE .......................................................... 13

LIGHT KIT ASSEMBLY.......................................14 GENERAL INFORMATION............................................. 14 ASSEMBLY................................................................ 14 BRACKET INSTALLATION............................................. 15 LAMP INSTALLATION .................................................. 15

PREPARING FOR FIELD OPERATION.............16 REVIEWING THE MACHINE.......................................... 16 HITCHING TO THE TRACTOR....................................... 16 TEST RUN DEFOLIATOR ............................................. 16

FIELD OPERATIONS & ADJUSTMENTS ..........18 OPERATING SPEED ................................................... 18 ROW SPACING .......................................................... 18 HEIGHT ADJUSTMENT ................................................ 18 CLEANING ................................................................ 18 COVER REMOVAL...................................................... 18 FLAIL CLUSTERS ....................................................... 18 REPLACING RUBBER FLAILS ....................................... 19 REPLACING STEEL FLAILS.......................................... 19 DRIVE BELT TENSION ................................................ 19

LUBRICATION AND STORAGE ........................ 20 LUBRICATION ............................................................20

Lubricate Every 10 Hours................................... 20 CV PTO.............................................................. 20 Lubricate Once Per Season Or Every 500 Hours ................................................................. 20 Ball Bearings...................................................... 20

STORAGE .................................................................20 SPECIFICATIONS.............................................. 21

MODEL .....................................................................21 CONSTANT VELOCITY PTO.........................................21 OPERATING PTO SPEED............................................21 TRACTOR REQUIREMENTS ..........................................21 DRIVES.....................................................................21

Rear Wheels ...................................................... 21 Tires................................................................... 21 Top Cover & Rear Drop ..................................... 21 Row Spacing...................................................... 21 Inside Width ....................................................... 21 Operating Dimensions........................................ 21 Shipping Dimensions ......................................... 21 Weight (Approx.) ................................................ 21 Rotors Flails ....................................................... 21 Height Adjustment.............................................. 21 Drive Shields...................................................... 21

ILLUSTRATED PARTS CATALOG ...... 23 ALPHANUMERIC INDEX................................................24 PTO ASSEMBLY, CONSTANT VELOCITY.......................27 GEARBOX ASSEMBLY .................................................28 TONGUE ASSEMBLY ...................................................29 E784A BASIC UNIT ...................................................30 DUAL FIXED CARRIER WHEELS ...................................32 ROAD HAZARD LIGHTS ASSEMBLY...............................33 DRIVES, IDLERS, AND SHIELDS...................................34 IDLER ASSEMBLY #1 ROTOR.......................................37 IDLER ASSEMBLY #2 ROTOR.......................................38 RUBBER FLAIL CLUSTER ASSEMBLY #2 ROTOR............39 RUBBER FLAIL CLUSTER ASSEMBLY #3 ROTOR............40 FLAIL ASSEMBLY, SOLID STEEL 2-PIN .........................41 DECAL LOCATION ......................................................42

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4 784A EXPORT DEFOILATOR – LIMITED WARRANTY

LIMITED WARRANTY Art’s-Way Manufacturing Co., Inc. warrants the products it sells to be free from defects in material and workmanship for a period of one (1) year after the date of delivery to the first (original) purchaser, subject to the following conditions:

• Art’s-Way Manufacturing Co., Inc. obligation and liability under this warranty is to repair or replace (at the company’s option) any parts that upon manufacture were defective in material or workmanship.

• All parts and repairs under this warranty shall be supplied at Art’s-Way Manufacturing Co., Inc. or an authorized Art’s-Way Manufacturing Co., Inc. dealer, at the option of Art’s-Way Manufacturing Co., Inc.

• Art’s-Way Manufacturing Co., Inc. warranty does not extend to parts and elements not manufactured by Art’s-Way Manufacturing Co., Inc. and which carry the warranty of other manufacturers.

• Transportation or shipping to an authorized dealer for necessary repairs is at the expense of the purchaser.

• Art’s-Way Manufacturing Co., Inc. makes no other warranty expressed or implied and makes no warranty of merchantability or fitness for any particular purpose beyond that expressly stated in this warranty. Art’s-Way Manufacturing Co., Inc. liability is limited to the terms set forth in this warranty and does not include any liability for direct, indirect, incidental or consequential damages or expenses of delay and the company’s liability is limited to repair or replacement of defective parts as set forth herein.

• Any improper use and/or maintenance, including operation after discovery of defective or worn parts, operation beyond the rated capacity, substitution of parts not approved by Art’s-Way Manufacturing Co., Inc., or any alternation or repair by other than an authorized Art’s-Way Manufacturing Co., Inc. dealer which affects the product materially and adversely, shall void the warranty.

• No dealer, employee or representative is authorized to change this warranty in any way or grant any other warranty unless such change is made in writing and signed by an officer of Art’s-Way Manufacturing Co., Inc.

• Some states do not allow limitations on how long an implied warranty lasts or exclusions of, or limitations on relief such as incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you the specific legal rights and you may have other rights that vary from state to state.

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784A EXPORT DEFOILATOR – SAFETY FIRST 5

SAFETY FIRST “A careful operator is the best insurance against an accident”

(National Safety Council)

Most accidents can be prevented if the operator:

• Fully understands how the machine functions • Can anticipate situations which may produce problems • Can make necessary corrections before problems develop

THIS SYMBOL MEANS ATTENTION!

BECOME ALERT! YOUR SAFETY IS INVOLVED!

The American Society of Agricultural Engineers has adopted the Universal Safety Alert Symbol as a way to identify areas of potential danger if the equipment is not operated correctly. Please be alert whenever you see this symbol in the manuals or on your harvester.

Art’s-Way Manufacturing Co., Inc. strives to make our equipment as safe as possible. The Art’s-Way 784 Export Defoliator conforms to applicable safety standards at the time of manufacturing. A safety conscious equipment operator makes an effective accident-prevention program complete.

Safety features and instructions for the export defoliator are detailed in the Safety Guidelines section of this Operator’s Manual. It is the responsibility of the owner to ensure that all operators read and understand the manual before they are allowed to operate the beet defoliator. (Occupational Safety and Health Administration (OSHA) regulations 1928.57.)

NOTICES OF DANGER, WARNING, AND CAUTION Signal Words: Note the use of signal words DANGER, WARNING, and CAUTION on the harvester and in this manual. The appropriate signal word for each has been selected using the following guidelines:

Figure 3 - Universal Safety Alert Symbol

DANGER: IMMEDIATE AND SPECIFIC HAZARD WHICH WILL RESULTIN SEVERE PERSONAL INJURY OR DEATH IF PROPERPRECAUTIONS ARE NOT TAKEN.

WARNING: SPECIFIC HAZARD OR UNSAFE PRACTICE COULD RESULTIN SEVERE PERSONAL INJURY OR DEATH IF PROPER PRECAUTIONSARE NOT TAKEN.

CAUTION: A REMINDER OF GOOD SAFETY PRACTICES. PERSONAL INJURY COULD RESULT IF PROPER PROCEDURES ARE NOT FOLLOWED.

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6 784A EXPORT DEFOILATOR – SAFETY GUIDELINES

SAFETY GUIDELINES

Remember:

“The Best Operator is a Safe Operator”

CAUTION: READ AND UNDERSTAND THE OPERATOR’S MANUAL AND ALL THE SAFETY DECALS BEFORE OPERATING THE DEFOLIATOR. REVIEW ALL SAFETY INSTRUCTIONS WITH ALL OPERATORS ANNUALLY.

BEFORE OPERATING • Do not wear loose fitting clothing as it may catch in

moving parts.

• Make sure to install and/or secure all guards and shields, including the tractor power take-off (PTO) master shield, before starting or operating the defoliator.

• Be sure that the correct implement driveline parts are used and that they are properly secured.

• Lower the lifter wheels when the defoliator is not in use.

• Install the safety chain when attaching the defoliator to the tractor.

• Clear the area of bystanders, especially children, when making repairs, adjustments or performing maintenance on the harvester.

• Do not allow riders.

• Put all tractor and machine controls in “neutral” and disengage the PTO before starting. Follow the starting instructions according to your tractor manual.

• Operate the defoliator only while seated on the tractor seat.

• Make sure the unit is adequately supported with safety blocks or safety stands when changing tires or performing maintenance.

CAUTION: KEEP WELL CLEAR OF MOVING PARTS. BE SURE TO SHUT OFF THE TRACTOR, SET THE PARKING BRAKE, PUT THE MACHINE IN NEUTRAL, AND REMOVE THE TRACTOR KEY WHILE MAKING ADJUSTMENTS. WAIT FOR ALL MOVEMENT TO STOP BEFORE APPROACHING THE MACHINE.

DURING OPERATION • Keep hands, feet, hair, and clothing away from

moving parts.

• Keep all shields and guards in place and in good working condition.

• Keep all bystanders, especially children, away from the defoliator while in operation.

• Do not allow riders while the defoliator is in operation.

• Do not attempt to unclog, clean, or adjust the defoliator while it is running.

• Stay away from overhead power lines. Electrocution can occur even without direct contact.

• Keep all hydraulic lines, fittings, and couplers tight and free of leaks. (Refer to Safety Guidelines – Hydraulic Safety.)

• Use caution when ascending or descending on the defoliator. Wet shoes or boots are slippery.

MAINTENANCE SAFETY • Follow all operating, maintenance and safety

instructions found in this Manual.

• Before servicing, adjusting, repairing or unclogging the machine, always make sure the tractor engine is stopped, key in your pocket, the machine is lowered to the ground, all controls are placed in neutral, the parking brake is set, and all the moving parts have stopped.

• Use sufficient tools, jacks, and hoists that have the capacity for the job.

• Use support blocks or safety stands when changing tires or performing maintenance.

• Follow good shop practices of keeping the service area clean and dry and use adequate light for the job at hand.

• Before applying pressure to the hydraulic system, make sure all lines, fittings and couplers are tightly secured and in good condition.

• Make sure all shields/guards are in place and properly secured when performing maintenance.

HYDRAULIC SAFETY • Make sure components in the hydraulic system are

kept clean and in good working condition.

• Relieve pressure from the hydraulic system before servicing or disconnecting from the tractor.

• Keep all hydraulic lines, fittings, and couplers tightly secured and free of leaks.

• Replace any worn, cut, abraded, flattened or crimpled hoses.

• Do not make any temporary repairs to the hydraulic lines, fittings or hoses using tape, clamps, or cement. The hydraulic system operates under extremely high pressure and temporary repairs may fail suddenly and create a hazardous/dangerous situation.

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784A EXPORT DEFOILATOR – SAFETY GUIDELINES 7

• Wear proper hand and eye protection when searching for a high-pressure hydraulic leak. Use a piece of wood or cardboard as a backstop instead of hands to identify and isolate a leak. If injured by a concentrated high-pressure stream of hydraulic fluid, seek medical attention immediately. Serious infection or toxic reaction can develop if hydraulic fluid penetrates the surface of the skin.

• Before applying pressure to the system, make sure all components are tight and that the hydraulic lines, hoses and couplings are not damaged.

TRANSPORTATION SAFETY • Make sure the defoliator complies with all local

regulations regarding transporting equipment on public roads and highways.

• Make sure the Slow Moving Vehicle (SMV) emblem and all lights and reflectors required by local highway and transportation authorities are properly in place, clean and clearly visible to traffic.

• Do not allow riders on any machinery during transport.

• Make sure the defoliator is securely attached to the tractor and install a safety chain to the defoliator.

• Make sure the tractor brake pedals are latched together.

• Do not exceed 10 mph (16 km/h) when transporting the defoliator. Always reduce speed on rough roads and surfaces, or when going down inclines.

• Use caution when turning and always use the turn signals on the tractor to indicate your turning intentions to the other traffic.

• The weight of the trailed machine should NEVER exceed the weight of the towing vehicle.

• Check all clearances carefully whenever the machine is towed.

• Stay away from overhead obstructions and power lines during transport. Electrocution can occur even without direct contact.

STORAGE SAFETY • Store the defoliator in an area away from human

activity.

• Do not permit children to play on or around the stored machine at any time.

• Make sure that the defoliator is stored in an area with a firm and level base to prevent the machine from tipping or sinking into the ground.

• Block the wheels to prevent the machine from rolling.

TIRE SAFETY • Have only a qualified tire dealer or tire repair service

perform tire repairs.

• Do not attempt to install a tire on a wheel or rim unless you have the proper equipment and experience to do the job.

• Follow proper procedures when installing a tire on a wheel or rim to prevent an explosion that could result in serious injury.

• Do not substitute tires with a lesser road rating and/or capacity for the original equipment tires.

CAUTION: FAILURE TO FOLLOW PROPER PROCEDURES WHEN INSTALLING A TIRE ON A WHEEL OR RIM CAN PRODUCE AN EXPLOSION THAT MAY RESULT IN SERIOUS INJURY OR DEATH. DO NOT ATTEMPT TO INSTALL A TIRE UNLESS YOU HAVE THE PROPER EQUIPMENT AND EXPERIENCE TO PERFORM THE JOB. REPLACEMENT, REPAIR, AND/OR MAINTENANCE SHOULD BE DONE BY A QUALIFIED TIRE DEALER OR QUALIFIED REPAIR SERVICE.

ASSEMBLY SAFETY • Use adequate manpower to perform assembly

procedures safely.

• Assemble the defoliator in an area with sufficient space to maneuver the largest components and allow easy access to all sides of the machine.

• Use only forklifts, lift cranes, jacks and tools with sufficient capacity for the loads.

• Do not allow spectators, especially children, in the working area.

Remember:

“The Best Operator is a Safe Operator

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8 784A EXPORT DEFOILATOR – SAFETY DECALS

SAFETY DECALS DECAL LOCATIONS The different types of safety decals for you defoliator are illustrated on the following pages. Please familiarize yourself with the appearance of each decal, the warning it describes, and the area where it is located on the machine. Refer to the diagrams below for decal locations. The six digit number after the description on page 2, is the part number of that decal.

Safety awareness is the responsibility of each operator of the machine. Keep safety decals and signs clean and legible and verify any replacement parts display the current safety decals and signs as well. Remember: Always replace missing, damaged or illegible safety decals. New decals and signs are available from your dealer.

NOTE: Keep all decals clean and free of dirt for maximum visibility. Replace any and all decals that are no longer legible. Read and obey all safety decals.

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SAFETY DECALS 9

IDENTIFICATION AND PART NUMBERS

NOTE: Keep all decals clean and free of dirt for maximum visibility. Replace any and all decals that are no longer legible. Read and obey all safety decals.

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10 784A EXPORT DEFOILATOR – SAFETY DECALS

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784A OPERATORS MANUAL 11

OPERATOR’S MANUAL

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12 784A OPERATORS MANUAL – BASIC UNIT AND FIXED CARRIER WHEELS

BASIC UNIT AND FIXED CARRIER WHEELS

Figure 4 - Assembly of 784 Defoliator

TONGUE AND POWER TAKE OFF ASSEMBLY (See Figure 4).

1. Lift and block machine to a suitable height.

CAUTION: WHILE WORKING ON THE MACHINE, BE SURE TO WORK SAFELY. BE SURE TO USE ADEQUATE BLOCKING. USE ADEQUATELY RATED LIFTING DEVISES. MAKE SURE PARTS ARE SECURED BEFORE WORKING UNDER OR NEAR THEM.

2. Assemble front (#1) and rear (#2) sections of the defoliator using the 1/2 bolts, washers, lock washers, and nuts. Re-block and support assembled machine.

3. Assemble tongue (3) to front of machine by removing the two pins in tongue assembly and installing into the pivot ears of the frame.

4. Install the 4 inch x 8 inch stroke hydraulic cylinder (#10) to the upper hitch and frame tabs (#4). Attach the hydraulic hoses (#10) so that they can reach the tractor hydraulic outlets. It is most desirable to assemble carrier wheels (page 13) before proceeding with step 5 and step 6.

5. Attach the PTO (#5) to the gearbox input shaft with 3/8 inch square x 2 inch key, 3/8 inch x 3 inch hex bolt and lock nut, and 3/8 inch x 1/2 inch socket head screw. Make sure shields are in place over PTO and side U-joints.

6. Raise front of machine and lower jack stands (#7) to hold front of machine up.

NOTE: The defoliator is shipped with the PTO loose. When attaching the PTO with the hardware supplied, attach the shield chain to the defoliator and to tractor. Ensure the PTO halves sliding tubes are free of dirt and foreign material. If the halves do not slide easily, premature failure of the universal joints could result.

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784A OPERATORS MANUAL – BASIC UNIT AND FIXED CARRIER WHEELS 13

FIXED CARRIER WHEELS 1. Assemble two carrier struts (#6) to the rear tube of

the defoliator frame. Using the backing plate (#9) and 3/4 inch x 7-1/2 inches bolts, nuts, and lock washers. Also install bracket for the screw jack handle on the upper bolt.

2. Attach the four wheel and tire assemblies to the hubs of the carrier struts with the nuts provided. Position the spindle and wheel assembly to straddle the proper row width, tires 45cm (17.72 inches) on center.

NOTE: The direction of the lugs on the tires.

3. The carrier struts should be set to straddle the row as follows.

For six 45cm rows, set the carrier struts so the wheels straddle the outer rows on each side: 30 cm (11.8 inches) from the inside of the frame to the centerline of the first carrier strut then 225cm (88.6 inches) of the from centerline of this carrier strut to center line of the other carrier strut. Double check that they are equal distance from the center.

FLAILS 1. For shipping and handling the defoliator, the flails

are tucked under adjacent pins. They must be pulled out so they are free swinging. Raise the top (#8) on the front and rear to gain access to this area.

NOTE: Steel flails are secured to the defoliator with wire for shipping. The wire must be removed before starting the defoliator.

RUN MACHINE Hitch machine to tractor and run the machine as instructed. Refer to PREPARING FOR FIELD OPERATION on page 16.

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14 784A OPERATORS MANUAL – LIGHT KIT ASSEMBLY

LIGHT KIT ASSEMBLY

Figure 5 - Light Kit Assembly

GENERAL INFORMATION This implement warning light kit is used on towed implements when the implement obscures the warning lamps on the towing vehicle.

The kit will also meet the lighting requirements for over 12 feet wide or that extend over 6 feet beyond the centerline of the towing vehicle.

The lamps will operate as turn signals when used in conjunction with a tractor equipped with turn signals.

This kit includes two warning lamps, tow tail lamps, 7-pin plug, and mounting hardware. The plug has additional capacity for work lights.

ASSEMBLY NOTE: All item numbers refer to Figure 5.

1. Attach the defoliator to tractor.

CAUTION: MAKE SURE PTO IS DISENGAGED, TRACTOR IS SHUT OFF AND THE KEY IS IN YOUR POCKET BEFORE WORKING ON THE DEFOLIATOR.

2. Assemble one amber warning lamp (#2) to the outer frame using lock washer (#8) and bolt (#7) on lamp. Repeat for the other warning lamp.

IMPORTANT: The implement warning light kit is being used to satisfy width lighting requirements. The amber lamps must be located within 40.6cm (16 inches) of the lateral extremities of the defoliator and must flash in unison with the towing vehicle warning lights.

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784A OPERATORS MANUAL – LIGHT KIT ASSEMBLY 15

Locate warning lamps on implement as follows:

• Equal distance as possible from implement centerline.

• As far to the rear as possible.

• Visible from front and rear.

• At least 61cm (24 inches) from base of lamp to ground.

BRACKET INSTALLATION NOTE: Red tail lamps MUST be symmetrical about centerline and 2 to 5 feet from center of machine respectively.

1. After warning lamps are located, locate angle brackets (#13, part #476490) on frame.

2. Secure brackets with 3/8 inch U-bolts (#16), lock washers (#14), and nuts (#15).

3. Now locate and secure red tail lamps to bracket.

LAMP INSTALLATION 1. Connect wires from warning lamps (#2) to

terminals of wiring harness (#4).

2. Connect tail lamps (#1) to terminals of wiring harness (#4).

3. Connect primary harness (#3) to towing vehicle with 7-pin connector. Plug primary harness (#3) to converter module (#9).

4. Install converter module (#9) to defoliator frame using hardware provided. Plug the tail light harness (#4) into the converter module.

5. Check tail light operation. The amber lamps will flash in unison with the towing vehicle warning lights. The red tail lamps will light continuous when road lamps of towing vehicle are engaged. When signaling a left or right turn, the amber light opposite the turn will light continuous and the amber light in the direction of the turn will flash at an increased rate. The red light on the turn side will also flash with the amber light signaling the turn.

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16 784A OPERATORS MANUAL –PREPARING FOR FIELD OPERATION

PREPARING FOR FIELD OPERATIONCAUTION: MAKE SURE PTO IS DISENGAGED, TRACTOR IS SHUT OFF AND THE KEY IS IN YOUR POCKET BEFORE WORKING ON THE DEFOLIATOR.

REVIEWING THE MACHINE Generally review the machine for:

• Any loose bolts or screws.

• Proper tensioning of drive belts.

• Proper PTO installation.

• Hydraulic cylinders and hoses being properly installed.

• Oil level in gearbox up to within 12mm (0.5 inch) from center of shafts.

• All shields and guards being in place.

• Proper installation of any options.

HITCHING TO THE TRACTOR 1. Adjust front and rear wheels of the tractor to fit

desired row spacing.

2. Adjust the tractor drawbar as shown in Figure 6 for 1000 RPM operation of PTO.

Figure 6 - Tractor Drawbar Illustration.

3. Position tractor near defoliator hitch, attach lift cylinder hoses to tractor outlets, activate cylinder and lift defoliator hitch above tractor hitch.

4. Attach the defoliator to the tractor with the yoke weldment and bolts provided with the tongue. Make sure the hardened washers (2) are between the ball of the hitch top and bottom and the plates of the yoke weldment. Refer to page 29.

5. Install the safety chain from loop on defoliator to tractor drawbar as shown in Figure 7.

Figure 7 - Safety Chain Attachment.

6. Connect PTO driveline to 1000 RPM tractor PTO shaft. Length of PTO from centerline of bearing crosses must be 140 to 152cm (55 to 60 inches) installed.

7. Connect hydraulic hoses for scalper lift to tractor (if installed). Raise scalper units. Raise front of machine with main lift cylinder. Remove bolts and raise jack stands, replace bolts and secure jack stands in the up position.

8. Check the rubber flails to make sure they are free swinging and not tucked under adjacent rows. See Rubber Flails on page 18 to check row spacing.

TEST RUN DEFOLIATOR CAUTION: KEEP WELL CLEAR OF MOVING PARTS. BE SURE TO SHUT OFF TRACTOR AND PLACE KEY IN YOUR POCKET WHILE MAKING ADJUSTMENTS. WAIT FOR ALL MOVEMENT TO STOP BEFORE APPROACHING MACHINE.

1. With tractor at an idle, slowly engage PTO. Check operation of machine. Slowly increase engine speed up to the proper PTO operating speed of 1000 RPM. Carefully check the operation, alignment, and clearances of all moving parts.

2. Shut down the defoliator and shut off the tractor. Once all movement has stopped, make any necessary adjustments.

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784A OPERATORS MANUAL – PREPARING FOR FIELD OPERATION 17

3. After all adjustments are made, run the defoliator at operating speed for 10 to 15 minutes. Shut down the machine and once all parts have stopped, open the top covers (Figure 8 and Figure 9) and re-check entire machine for any loose hardware and re-check the drives for belt tension and alignment.

NOTE: It is important that the defoliator be operated and adjusted correctly. The following section explains how to get the best service out of the machine.

Figure 8 - Open Top Covers, Front.

Figure 9 - Open Top Covers, Rear.

Figure 10 - Open Shield, RH Dive.

Figure 11 - Open Shield, LH Dive.

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18 784A OPERATORS MANUAL – FIELD OPERATION & ADJUSTMENT

FIELD OPERATIONS & ADJUSTMENTSOPERATING SPEED 1. The recommended ground speed is 3 to 5 km/h

(2 to 3 mph). Adjust speed to your conditions.

NOTE: University tests have proven excessive speed results in unnecessary loss.

2. Engage PTO with tractor at low RPM and “run-up” to full operating RPM gradually. If making sharp turns shut off PTO.

3. Be sure tractor drawbar is set as specified on page 16.

ROW SPACING 1. Make sure the rear wheels are set to straddle the

row as explained in Fixed Carrier Wheels on page 13.

2. Make sure the flail clusters are set so they are centered on the row and that the outer two clusters are set at the same distance from the edge of the machine.

3. Be sure to operate the defoliator on the rows as they were planted and not across guess rows.

HEIGHT ADJUSTMENT 1. Adjust the front rotor so approximately 2.5 to

3.8cm (1.0 to 1.5 inches) of foliage is left on an average sized beet. Set this height by putting a stop on the front lift cylinder.

Figure 12 - Carrier Height Adjustment

2. Adjust the rear of the machine so the flail, when running, just sweeps the ground. This will be approximately 2.5cm (1 inch) above the ground when not rotating. To adjust the height of the rear wheels (see Figure 12), loosen the 5/8 inch hex nuts on U-bolt (shown in lower part of Figure 12). Using the screwjack (shown in center part of Figure 12), move the machine up or down. Make sure both sides of the machine are moved the same distance. They must be the same length when set. Be sure to tighten the U-bolts after adjustment is completed.

3. It is important that the rear flails just sweep the ground so that the trash is out of the way for harvesting.

NOTE: Failure to loosen the U-bolt before adjusting the screwjack could result in damage to the screwjack or the defoliator.

NOTE: Running the flails into the ground will take excessive power, prematurely wear the flails, and damage to the crop if improperly adjusted.

CLEANING If conditions exist that cause excessive build up of mud and leaves, it is important to periodically clean the machine out.

CAUTION: WHILE WORKING ON THE MACHINE, BE SURE TO WORK SAFELY. BE SURE TO USE ADEQUATE BLOCKING. USE ADEQUATELY RATED LIFTING DEVICES. MAKE SURE PARTS ARE SECURED BEFORE WORKING UNDER OR NEAR THEM.

CAUTION: KEEP WELL CLEAR OF MOVING PARTS. BE SURE TO SHUT OFF TRACTOR AND PLACE KEY IN YOUR POCKET WHILE MAKING ADJUSTMENTS. WAIT FOR ALL MOVEMENT TO STOP BEFORE APPROACHING MACHINE.

COVER REMOVAL The top covers lift at the front and rear of each side allowing access to the rotor and cluster area (see Figure 8 and Figure 9). To open, remove pin from bracket and top angle and lift up the cover.

FLAIL CLUSTERS To adjust rubber flail clusters to row spacing, see Figure 13. Steel flails cut full width, see Figure 14. Loosen the disc clamp plates (A); slide clusters so they are exactly centered on the row. Retighten the disc clamping plates, making sure the gap between the plates is equal and in line with the other clusters.

NOTE: For equal gap, tighten side with spacer washers then tighten other side so it is equal.

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784A OPERATORS MANUAL – FIELD OPERATIONS & ADJUSTMENTS 19

Figure 13 - Rubber Flail Cluster.

Figure 14 - Steel Flail Cluster.

REPLACING RUBBER FLAILS Frequently check flails. If any vibration occurs, check for broken or damaged flails, also check build-up that may cause an unbalanced condition or extreme flexing of rubber flails. For best service clean out mud build-up frequently.

To replace flails, see Figure 13.

1. Remove 3/8 inch carriage bolts and lock nuts that hold the pin clips. Loosen, drive off taper, and remove both clips. Now slide pin to one side and remove spacers and flails as needed.

NOTE: Spacers and flails must be replaced in the same sequence as there were removed. If only single flails are exchanged, it is better to also replace the flail directly opposite to maintain balance.

2. After flails and spacers are replaced, install pin clip by driving firmly in place with a flat piece of steel and hammer into its position on the flail pin. Tighten the 3/8 inch carriage bolts and lock nuts securely on all pins.

REPLACING STEEL FLAILS Frequently check flails. If any vibration occurs, check for broken or damaged flails, also check build-up that may cause an unbalanced condition.

The steel flail pins are held in place by 5/8 inch-11 x 1-1/4 inch grade 5 bolts on each end of the 1 inch diameter pin (see Figure 14). These bolts are held with a retaining plate that captures the bolt head to insure the retention of the bolt during operation. Remove this place and then remove bolt, impact wrench works best.

1. Remove the entire pin, with the flails and spacers, from between the plates (A). Replace flails as needed.

2. Before reinstallation, clean the bolt and the pin. Use Locktite 271 or better when the bolts are reinstalled. Torque these 5/8 inch -11 x 1-1/4 inch bolts to 203.4Nm (150 ft-lbs). Make sure the bolt retaining plate is reassembled after the bolts have been torqued.

NOTE: Spacers, flails and center mounting plate must be replaced in the same sequence as they were removed. If only single flails are exchanged, it is better to also exchange the flail directly opposite to maintain balance.

DRIVE BELT TENSION Drive belts are tensioned by spring loaded idlers (see Figure 15 and Figure 16). The compression springs are compressed to13.3cm (5.25 inch) (see decal that is on the machine).

NOTE: These drives should be checked frequently and re-tensioned immediately if any belt slippage occurs. Do not over-tighten.

Figure 15 - RH Drives, Steel Flails.

Figure 16 - LH Drives, Steel Flails

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20 784A OPERATORS MANUAL – LUBRICATION AND STORAGE

LUBRICATION AND STORAGELUBRICATION Economical and efficient operation of any machine depends upon regular and adequate lubrication of moving parts. Neglect leads to reduced efficiency, premature wear, breakdown, and needless and costly replacement of parts.

CAUTION: KEEP WELL CLEAR OF MOVING PARTS. BE SURE TO SHUT OFF THE TRACTOR AND PLACE KEY IN POCKET WHILE MAKING ADJUSTMENTS. WAIT FOR ALL MOVEMENT TO STOP BEFORE APPROACHING MACHINE.

Lubricate Every 10 Hours • U-Joints at the gearbox.

• Belt drive idler pivot points.

• Belt drive spring bolt slide areas.

• Scalper lift support pivots, if so equipped.

• Steerable wheel pivots if so equipped.

CV PTO A high quality general-purpose grease may be used; however, a lithium based grease is recommended. Lubricate every 8 hours of operation.

1. Cross & Bearings (3 places), fill until grease is purged around the seal (2 to 4 pumps).

2. CV Center Housing (1 place), fill until grease is evident around the center section disc (6 to 12 pumps).

3. Telescoping Members (1 place), fill until grease fills the telescoping area. Disassemble occasionally to ensure components are clean and adequately greased (4 to 8 pumps).

4. Shield Bearings (3 plastic zerks), 2 pumps.

IMPORTANT: When making many sharp turns, grease the CV center housing at 4-hour intervals.

IMPORTANT: Failure to grease the CV center housing and telescoping members will reduce the life of the CV.

Lubricate Once Per Season Or Every 500 Hours 1. Wheel bearings – clean and repack with wheel

bearing grease.

Ball Bearings NOTE: The flanged bearings are sealed bearings. Lubricate sparingly, seal damage may result with over greasing. One or two pumps every 20 hours max. Diesel fuel squirted on the seals at the end of the season will help to keep seals soft and flexible.

STORAGE 1. Clean the defoliator inside and out.

2. Lubricate the defoliator. Grease the threads of adjusting bolts. Run the machine briefly to distribute grease.

3. Paint all parts where paint is worn.

4. Remove tension from belts and make sure shields are in place.

5. If stored outside, remove top covers.

6. Block up the machines taking the load off the tires. Do not deflate the tires.

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784A OPERATORS MANUAL – SPECIFICATIONS 21

SPECIFICATIONSMODEL

• 784A 6 Row 18 inches (45cm) Row Spacing

CONSTANT VELOCITY PTO • Standard Equipment

OPERATING PTO SPEED • 1000 RPM

TRACTOR REQUIREMENTS • 110 HP Minimum

DRIVES • Gearbox

o Heavy Duty 1:1.5 Ratio

• Belts

o C-Section-Power Band

• Belt Tighteners

o Spring Loaded

Rear Wheels • Dual Fixed

Tires • 7.60-15 Ground Drive (Qty 4)

Top Cover & Rear Drop • Heavy Duty Belting (Between Rotor & Tires)

Row Spacing • 6 Row 18 inches (45cm)

Inside Width • 9 feet 4 inches (284.5cm)

Operating Dimensions • Height – 43 inches (109cm)

• Width – 11 feet 9 inches (358cm)

Shipping Dimensions • Packaged For Container

Weight (Approx.) • Estimated 4,500 lbs (2,041kg)

Rotors Flails • Steel Front, Rubber #2 and #3

Height Adjustment • Lift cylinder in front, screw jack at wheels in

rear

Drive Shields • Designed for one-man removal

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22 784A OPERATORS MANUAL - NOTES

NOTES

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784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG 23

ILLUSTRATED PARTS

CATALOG

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24 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

ILLUSTRATED PARTS CATALOG • The figure item corresponds to the number shown in the illustration. Figure items having a dash “-“

next to the number indicates that the figure item is not displayed on the corresponding illustration.

• Numbers listed in the part number column are the numbers under which the parts are manufactured and by which the parts are identified by the manufacturer.

• Requirement shown in the Units Per Assy column is per defoliator or assembly. Items that have no specified quantity are designated by the letters “AR” (as required). “RF” listed in the Units Per Assy column indicates that the item is listed as a reference and the requirement is listed in another figure of the IPC.

The relationship of component parts of an installation or assembly may be determined by the degree of indenture in the nomenclature column. The next higher assembly can be found by referring to the first indentation above and to the left. The following example shows the format of this indented system:

1 2 3 4 * * * * DETAIL PART OR ASSEMBLY * DETAIL PART BREAKDOWN OR ASSEMBLY BREAKDOWN * * ADDITIONAL BREAKDOWN OF DETAIL PART OR ASSEMBLY * * * ADDITIONAL BREAKDOWN OF DETAIL PART OR ASSEMBLY

ALPHANUMERIC INDEX

0

006370P ............................... 28 012630 ................................ 32 018850 ................................ 32 018860 ................................ 32 035420 ................................ 32 044370 ................................ 32

1

129770P ............................... 28 146670 ................................ 42 1765302 ............................... 29 182230 ................................ 27 182890 ................................ 27 182900 ................................ 27 183330 ................................ 35

2

204510 ................................ 42 205650 ................................ 36 231000 ................................ 35 231040 ................................ 38 231060 ................................ 35 231070 ................................ 35 234180 ................................ 32 234230 ................................ 32 234420 ................................ 29

234430 ................................ 29 234560 ................................ 31 234580 ................................ 31 234630 ................................ 31 234770 ................................ 35 234780 ................................ 35 234790 ................................ 35 234800 ................................ 35 234810 ................................ 35 234850 ................................ 35 234860 ................................ 35 234870 ................................ 35 234880 ................................ 37 234950 ................................ 37 234970 ................................ 38 235770P ............................... 28 241790 ................................ 31 241800 ................................ 31 241810 ................................ 31 241960 ................................ 35 244180 ............................ 28, 31 247660P ............................... 28 247700P ............................... 28 247710P ............................... 28 247740P ............................... 28 247760P ............................... 28 247770P ............................... 28 247780P ............................... 28 247790P ............................... 28

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784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG 25

247800P ............................... 28 247820P ............................... 28 247840P ............................... 28 248910 ................................ 42 250220 ................................ 29 250970 ................................ 32 250990 ................................ 32 251010 ................................ 37 251020 ................................ 35 251030 ................................ 35 252930 ................................ 31 253010 ................................ 35 255180 ................................ 31 268860 ................................ 27 279520 ................................ 35 279530 ................................ 35 279550 ................................ 42 279660 ................................ 31 287450 ................................ 27 287490 ................................ 27 287500 ................................ 27

3

340140 ................................ 27 340180 ................................ 27 340190 ................................ 27 340200 ................................ 27 340210 ................................ 27 345830 ................................ 27 345840 ................................ 27 345850 ................................ 27 345870 ................................ 27 345910 ................................ 27 345950 ................................ 27 345960 ................................ 27 345980 ................................ 27 346310 ................................ 42 349250 ................................ 27 354190 ................................ 27 355500 ................................ 42 357060-EX ............................. 32 357070 ................................ 32 357750 ................................ 32 357760 ................................ 32 357850 ................................ 27 357880 ................................ 27 357890 ................................ 27 368040 ................................ 42 383000 ............................ 39, 40 383010 ............................ 39, 40 394210 ............................ 39, 40

4

411150 ................................ 41 433810 ................................ 29 438730 ................................ 41 449190 ................................ 42 455160 ................................ 42 460010 ................................ 42 466830 ................................ 36 466910 ................................ 35

466920 .................................35 466930 .................................35 467400 .................................42 467420 .................................42 467430 .................................42 467450 .................................42 467460 .................................42 467620 .................................42 472160 .................................27 476460 .................................42 476470 .................................42 476510 .................................33 476520 .................................33 476540 .................................33 476560 .................................33 476570 .................................33 477890 .................................33 477910 .................................33 478450 .................................42 498750 .................................27 498760 .................................27 498800 .................................27 498820 .................................27

5

509850 .................................31 514980 .................................35 515400 .................................36 515420 .................................36 519480 .................................42 530050P ................................29 550000 .................................31 550060 .................................31 550070 .................................31 550260 .................................31 550330 .................................31 550340 .................................31 550350 .................................42 551550 .................................29

9

963130 .................................31 963500 .................................42

E

E072317P ...............................28 E104513 ................................31 E224133 ................................42 E278029 ............................39, 40 E360040 ................................32 E748004 ................................31

I

I1285718C2 .............................29

J

JPT1296 ................................33

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26 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

M

M234850 ............................... 37 M234860 ............................... 38 M394230 ............................... 40 M394240 ............................... 39 M476580 ............................... 33

V

V241091P .............................. 28

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PTO ASSEMBLY, CONSTANT VELOCITY

Fig Item Part Number Nomenclature

Units Per

Assy 498750 Complete PTO Assembly, 1-3/8-21 Tractor Spline RF 498760 Complete PTO Assembly, 1-3/4-20 Tractor Spline RF

1 345830 Yoke, 1-3/8-21 Spline 1 340210 * Collar Kit, 1-3/8-21 (Included with Fig Item 1) 1 1 345840 Yoke 1-3/4-20 Spline 1 340200 * Collar Kit, 1-3/4-20 (Included with Fig Item 1) 1 2 345850 Double Yoke 1 3A 498800 Tractor Half, PTO 1-3/8-21 Yoke 1 3B 472160 Tractor Half, PTO 1-3/4-20 Yoke 1 4A 357850 Implement Half, PTO 1-3/8-21 1 4B 287450 Implement Half, PTO 1-3/4-20 1 5 345870 Kit, Cross and Bearing CV 2 6 345980 Screw, Shield (In Fig Items 15, 16, and 17) 8 7 354190 Chain, Safety 600mm 1 8 268860 Decal, Danger Rotating Driveline (On Fig Item 13) 1 9 340180 Decal, Danger Shield Missing (On Fig Item 14) 1 10 345910 Yoke, 1-3/4 RB 3/8 Keyway 1 11 182230 Kit, Cross and Bearing 1 12 182900 Bearing, Ring SC 25 2 13A 357880 Tube, Outer Shield Oval 1-3/8 1 13B 287490 Tube, Outer Shield Oval 1-3/4 1 14A 357890 Tube, Inner Shield Round 1-3/8 1 14B 287500 Tube, Inner Shield Round 1-3/4 1 15 345950 Assembly, CV Cone and Bearing 1 16 345960 Shield, Cone 3 Rib 1 17 340140 Shield, Cone 7 Rib 1 18 349250 Collar, Reinforced (359474) 1 19 340190 Bearing, Support 1 20 182890 Chain, Safety 1 21 990870 Bolt, HHCS 3/8-16 x 2 inch 1 22 021530 Key, Square 3/8 x 2 1 23 E552044 Nut, Lock 3/8-16 Hex Top Grade A 1 24 498820 Cross and Bearing Kit 1

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28 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

GEARBOX ASSEMBLY

Fig Item Part Number Nomenclature

Units Per

Assy 244180 Gearbox Assembly RF

1 247790P Gear, 20 Tooth, 1.5:1 1 2 247740P Gear, 30 Tooth, 1.5:1 2 3 V241091P Bearing, Hub 2 4 235770P Ring, Retaining 4 5 247670P Bolt, 3/8-16 x 2-1/4 GR8 6 6 247830P Bearing, 1-1/4 Inch Bore 16 7 247760P Plug, 1/4 NPT 1 8 247820P Plug, Pressure Relief 1 9 247780P Shaft, Cross 1 10 247710P Shaft, Pinion 2 11 247840P Plug, End 1 12 E072317P Cup, Bearing 2 13 129770P Cup, Bearing 4 14 247660P Seal, Oil 3 15 006370P Plug, 1/2 NPT 1 16 247810P Bushing, 1/2 NPT To 1/8 NPT 1 17 247700P Key, Square 3/8 x 1.45 3 18 247800P Casting, Top 1 19 247770P Casting, Bottom 1

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TONGUE ASSEMBLY

Fig Item Part Number Nomenclature

Units Per

Assy 234420 Tongue Assembly RF 1 E580155 Clevis Pin, 1-1/8 2 2 E096105 Bolt, Special 1-1/8 x 6 1 4 034260 Washer, Flat 1-1/8 2 5 E552046 Nut, Stover, 5/8 1 6 E552092 Nut, Slotted, 1-1/8 1 7 E580046 Pin, Cotter 1/4 x 2-1/2 3 8 056720 Bolt, 5/8 x 4 1 9 234430 Wldt, Tongue 1 10 E829021 Washer, Flat, 1-1/8 1 11 250220 Wldt, Hitch Bracket 1 12 231970 Washer, Hardened 1-1/8 3 13 020430 Washer, Flat 5/8 1 14 1765302 Chain, Safety 5/16 1 15 I1285718C2 Coupler, Hyd 1/2 ORB 3/4-16 2 16 530050P Hose, Hyd 1/2 x 130 2 17 551550 Adapter, 90, M-3/4-16 JIC 2 18 433810 Cylinder, Hyd 4 x 8 1

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30 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

E784A BASIC UNIT

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Fig Item Part Number Nomenclature

Units Per

Assy 550000 E784A Basic Unit RF

2 E388074 Key, Square 3/8 x 2-1/4 2 3 E552044 Nut, Lock 3/8-16 ZN 2 4 E672030 Bolt, HHCS 1/2-13 x 0.75 G5 ZN 2 5 E748004 Jack Stand 2 6 E823023 Joint, Universal 35N 1.75 x 1.75 2 7 I124589 Nut, Hex 5/8-11 G5 ZN 24 8 991150 Bolt, HHCS 3/8-16 x 4.0 GR5 ZN 2 9 R16260 BRG, Flang. 1.75 W/Eccen L. Clr. 2 10 R66250 BRG, Flang. 2.18 W/Eccen L. Clr 6 11 005200 Washer, Flat 0.562 x 1.38 x 0.109 ZN 60 12 005360 Nut, Hex 1/2-13 G5 ZN 67 13 005370 Washer, Lock 1/2 ZN 73 14 010730 Bolt, HHCS 1/2-13 x 1.25 G5 ZN 4 15 012260 Bolt, HHCS 3/8-16 x 1.0 G5 ZN 20 16 550270 Cover, Rear Bottom 784A 4 17 019070 Pin, Cotter 3/16 x 1.0 ZN 1 18 020440 Washer, Lock 5/8 ZN 24 19 021180 Washer, Lock 3/8 ZN 20 20 021190 Washer, Flat 0.438 x 1.00 x 0.083 20 21 550290 Strip, Bolt Top 784A 4 22 550310 Holder Wldt., Top Cover 4 23 023620 Washer, Lock 5/16 ZN 68 24 023630 Nut, Hex 5/16-18 G5 ZN 76 25 025390 Bolt, CRG. 1/2-13 x 1.75 G5 ZN 8 26 231030 Spacer 8 27 027260 Nut, Hex 3/8-16 G5 ZN 20 28 550280 Strip, Bolt Top 2 29 030470 Bolt, CRG. 1/2-13 x 1.25 G5 ZN 46 30 254060 Bolt, CRG. 5/16-18 x 1 SSN 72 31 218660 Screw, AHSS 3/8-16 x 3/8 GR2 BLO 6 32 022920 Washer, Flat 5/16 Std. 72 33 127890 Nut, Distthd Lock 1/2-13 G5 4 34 143710 Pin, Snapper 3/8 x 2.5 ZN 4 35 1770500 Bolt, HHCS 1/2-13 x 1-3/4 8 36 1770608 Bolt, HHCS 1/2-13 x 3.5 G5 ZN 2 37 231950 Key, Woodrf #1222-1 3/8 x 2.75 2 38 234560 Shield, Gearbox 1 39 234580 Angle, Side Support 6 40 005900 Bolt, HHCS 5/16-18 x 1.00 GR5 ZN 8 41 509850 Brkt Wldt, Top Hold-Down 4 42 244180 Gearbox, 1.5 to 1 600 Series 1 43 550060 Main Wldt, 784 Front 1 44 550070 Main Wldt, 784 Rear 1 50 241800 Shield, 784A Jackshaft 2 51 550260 Cover, 784A Top 2 53 279660 Cover, 784A Rear Drop 1 54 255180 Shield, U-Joint 2 55 241810 Shaft, 784A Jack 2 56 550330 Rotor Tube Wldt, #2 and #3 2 57 241790 Rotor Wldt, 784A 1 59 963130 Oil, 90W SAE AR 60 E104513 Brkt. Assy, RBR Flail #2 Rtr 6 61 550340 Decal Group, 784A Defoliator 1 62 234630 Drives, Idles, And Shields 1 63 252930 Flail Locaton And Rotation 1

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32 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

DUAL FIXED CARRIER WHEELS

Fig Item Part Number Nomenclature

Units Per

Assy 357060-EX Dual Fixed Carrier Wheels RF

1 234180 Strut Wldt, Top Wheel 1 2 357070 Tube Wldt, Axle 1 3 357760 Spindle 1 4 E674023 Seal, 1.5 1 5 044370 Cone, Bearing Inner 1 6 018850 Cup, Bearing Inner 1 7 E360040 Hub, 5-Bolt W/ Cup-Lugs 1 8 018860 Cup, Bearing Outer 1 9 012630 Cone, Bearing Outer 1 10 E829019 Washer, Flat 7/8 Inch 1 11 129830 Nut, Hex Slotted 7/8 Inch 1 12 003950 Pin, Cotter 3/16 x 2 1 13 035420 Cap, Hub 1 14 357750 Spindle And Hub Assembly 2 15 R41820 Hairpin, Cotter 4 16 250970 Handle, Jack 1 17 R41810 Pin, Yoke 2 18 R41840 Pin, Handle 1 19 013170 Zerk, Grease 1/8 Inch 2 20 250990 Jack, Ratchet 1 21 234190 U-Bolt, 5/8 x 5 x 6-3/8 1 22 020440 Washer, Lock 5/8 Inch 2 23 I124589 Nut, Hex 5/8 Inch 2 24 038560 Bolt, 1/2 x 4.0 HHCS 2 25 005370 Washer, Lock 1/2 Inch 2 26 005360 Nut, Hex 1/2 Inch 2 27 234230 Plate, Strut Mounting 1 28 990980 Bolt, HHCS 3/4-10 x 7-1/2 4 29 466590 Clip, Handle 1 30 036800 Washer, Lock 3/4 4 31 J14H794 Nut, Hex 3/4-10 4

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ROAD HAZARD LIGHTS ASSEMBLY

Fig Item Part Number Nomenclature

Units Per

Assy M476580 Road Hazard Lights Assembly RF 1 476520 Lamp Assembly, Red Tail Light 2 2 476510 Lamp Assembly, Amber Hazard Light 2 3 476570 Harness, Primary Safety Lights, 30 Inch 1 4 476560 Harness, Wishbone 1 5 149670 Tie, Cable 6 6 JPT1296 Bracket, Storage 1 7 012051 Bolt, HHCS 1/4-20 x 3/4 Inch 8 8 023620 Washer, Lock 5/16 8 9 476540 Converter, AG Safety Light 1 10 476640 Bolt, Hex Slot Machine #10-24 x 1-1/2 Inch 4 11 120590 Nut, Hex #10 4 12 120600 Washer, Lock #10 4 13 477910 Angle, Safety Light Mounting 2 14 021180 Washer, Lock 3/8 Inch 8 15 027260 Nut, Hex 3/8-16 8 16 477920 Bolt, U 3/8-16 x 7-1/16 x 6 4 17 477890 Angle, Safety Light Mounting 2

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34 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

DRIVES, IDLERS, AND SHIELDS

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Fig Item Part Number Nomenclature

Units Per

Assy 253010 Drives, Idler, And Shield – Steel Front 1 E126195 Busing 0.668 x 1.25 x 1.12 1 2 E126196 Bushing, Split Tap. E 1.75 2 3 E388049 Key Square 0.50 x 3.0 3 4 E706014 Sheave, 2C 7.9 SF Bushing 1 5 E706112 Sheave, 2C 12.4 SF Bushing 1 6 I486801R1 Washer, Flat 0.531 x 2.0 x 0.25 4 7 022920 Washer, Flat 0.38 x 0.88 x 0.083 20 8 005200 Washer, Flat 0.56 x 1.38 x 0.109 13 9 005360 Nut, Hex 1/2-13 G5 ZN 19 10 012260 Bolt, HHCS 3/8 x 1.0 G5 ZN 2 11 012270 Washer, Flat 0.406 x 1.75 x 0.134 2 12 254060 Bolt, CRG 5/16 x 1.0 G5 ZN 30 13 013690 Key, Square 0.38 x 6.50 1 14 019070 Pin, Cotter 3/16 x 1.0 ZN 1 15 020430 Washer, Flat 0.69 x 1.75 x 0.134 15 16 020440 Washer, Lock 5/8 ZN 1 17 I124589 Nut, Hex 5/8-11 G5 ZN 1 18 020880 Washer, Flat 1.25 x 1.75 x 0.134 20 19 021180 Washer, Lock 3/8 ZN 4 20 021190 Washer, Flat 0.44 x 1.0 x 0.083 2 21 030470 Bolt, CRG 1/2-13 x 1-1/4 GR5 13 22 023620 Washer, Lock 5/16 ZN 30 23 023630 Nut, Hex 5/16-18 G5 ZN 30 24 027260 Nut, Hex 3/8-16 G5 ZN 2 25 251030 Guide 1 26 030380 Key, Square 0.38 x 3.0 1 27 035180 Bolt, CRG 3/8 x 1.25 G5 ZN 2 28 R66251 Bushing, Split Tap SF 2.18 1 29 I271729 Bolt, HHCS 5/8 x 3.5 G5 ZN 1 30 114370 Pin, Cotter 1/4 x 2.0 1 31 115590 Zerk, 1/4-28 TPR DRVTHDSTR 1 32 514980 Lower Bracket 1 33 225700 Bushing, 2-3/16 Split TPR 2 34 231000 Spring, Comp. 1.62 x 7.25 x 0.25 3 35 231050 Spacer, Spring 1.0 x 0.64 x 5.0 3 36 231060 Rod Wldt., Take-Up 19.0 1 37 231070 Rod Wldt., Take-Up 15.0 1 38 E706057 Sheave, 4C-12.4 E Bushing 1 39 394300 Sheave, 4C-10.4 E Bushing 1 40 234740 Sheave, 3C-13.4 E Bushing 1 41 234750 Sheave, 3C-8.9 E Bushing 1 42 234760 Bushing, SF 1.75 Split TPR 1 43 234770 Power Band Belt, 4HC-84.2 1 44 234780 Power Band Belt, 3HC-157 1 45 234810 Cover, Rotor Slot 5 46 466930 Shield, Left Rear 1 47 466920 Shield, Left Front 1 48 466910 Shield, Right 1 49 234850 Idler Assembly, #1 Rotor (See Page 36) 1 50 234860 Idler Assembly, #2 Rotor (See Page 37) 1 51 234870 Idler Assembly, #3 Rotor 1 52 005370 Washer, Lock 1/2 ZN 13 53 279520 Rod, Spring Take-Up 0.5 x 23.0 1 54 234790 Power Band Belt, 2HC-230 1 55 234800 Pulley, 8.0 x 2.0 x 0.62 B 1 56 251020 Guide 1 57 279530 Bracket, Belt Retainer 1 58 124350 Pin, Cotter 1/8 x 1.50 ZN 4 59 183330 Deflector, Rubber Curtain 18 61 241960 Rod, 784 Skirt 2 62 235070 Spacer, 1.62 x 1.38 x 5.5 1 63 035210 Washer, Flat 0.656 X 1.31 x 0.095 5

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36 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

Fig

Item Part Number Nomenclature Units Per

Assy 64 268560 Washer, Flat 17/32 x 1-3/4 1 65 515420 Upper Bracket 1 66 466830 Anchor, Latch Bolt-On 10 67 223540 Bolt, HHCS 1/4 x 1-3/4 10 68 037550 Nut, 1/4 Lock 10 69 I120393 Washer, Flat 5/16 SAE 10 70 205650 Hook, Rubber 10 71 515400 BRG Plate 1 72 121950 FLGETTE 1-3/4 Inch 2 73 288130 BRG 1-3/4 Inch 1

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IDLER ASSEMBLY #1 ROTOR

Fig Item Part Number Nomenclature

Units Per

Assy M234850 Idler Assembly, #1 Rotor RF

1 E126195 Bushing, 0.68 ID x 1.25 OD x 1.12 1 2 005200 Washer, Flat 0.562 x 1.38 x 0.109 2 3 005360 Nut, Hex 1/2-13 GR5 2 4 005370 Washer, Lock 1/2 2 5 010730 Bolt, HHCS 1/2-13 x 1-1/4 GR5 2 6 020430 Washer, Flat 0.68 x 1.75 x 0.134 10 7 020440 Washer, Flat 5/8 1 8 031490 Bolt, HHCS 5/8-11 x 5 GR5 1 9 115590 Zerk, 1/4-28 Taper Self-Tap 1 10 231030 Spacer, 3/4 OD x 0.38 Long 2 11 251010 Bracket, Spring Pivot 1 12 234880 Bracket, Wldt. #1 Rotor 1 13 234950 Sheave, Flat Idler 8.25 x 4.25 1

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38 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

IDLER ASSEMBLY #2 ROTOR

Fig Item Part Number Nomenclature

Units Per

Assy M234860 Idler Assembly, #2 Rotor RF

1 E126195 Bushing, 0.68 ID x 1.25 OD x 1.12 1 2 E706098 Sheave 8 OD x 0.62 Bore Idler 1 3 005200 Washer, Flat 0.562 x 1.38 x 0.109 2 4 005360 Nut, Hex 1/2-13 GR5 2 5 005370 Washer, Lock 1/2 2 6 010730 Bolt, HHCS 1/2-13 x 1-1/4 GR5 2 7 020430 Washer, Flat 0.68 x 1.75 x 0.134 5 8 020440 Washer, Flat 5/8 1 9 056720 Bolt, HHCS 5/8-11 x 4 GR5 1 10 115590 Zerk, 1/4-28 Taper Self-Tap 1 11 231030 Spacer, 0.75 OD x 0.38 Long 2 12 231040 Bracket, Spring Pivot 1 13 234970 Arm Wldt, #2 Rotor 1

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RUBBER FLAIL CLUSTER ASSEMBLY #2 ROTOR

Fig Item Part Number Nomenclature

Units Per

Assy M394240 Rubber Flail Cluster Assembly 12 Inch Wide – 4 Pin RF

1 E278029 Flail, Rubber 22 2 E724311 Spacer, Rubber 0.88 Inch 4 4 I9411655 Nut, Top-Lk 3/8 G5 ZN 8 5 I19696R1 Nut, 1/2 Lock, Hex-Nylon 4 6 160350 Bolt, HHCS 1/2 x 5.0 G5 ZN 4 7 170530 Bolt, CRG 3/8 x 1.0 G5 ZN 8 8 394210 Bracket Wldt, 5/8 Pin 4 9 383000 Strap, Pin Cluster 8 10 383010 Pin, Flail 5/8 Inch 12 Inch 4 11 021190 Washer, Flat 0.44 x 1.00 x 0.083 8 12 469370 Washer, Defoliator Rotor 4

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40 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

RUBBER FLAIL CLUSTER ASSEMBLY #3 ROTOR

Fig Item Part Number Nomenclature

Units Per

Assy M394230 Rubber Flail Cluster Assembly 12 Inch Wide – 6 Pin RF

1 E278029 Flail, Rubber 30 2 E724311 Spacer, Rubber 0.88 Inch 4 3 E724312 Spacer, Rubber 1.75 4 4 I9411655 Nut, Top-Lk 3/8 G5 ZN 12 5 I19696R1 Nut, 1/2 Lock, Hex-Nylon 4 6 160350 Bolt, HHCS 1/2 x 5.0 G5 ZN 4 7 170530 Bolt, CRG 3/8 x 1.0 G5 ZN 12 8 394210 Bracket Wldt, 5/8 Pin 4 9 383000 Strap, Pin Cluster 12 10 383010 Pin, Flail 5/8 Inch 12 Inch 6 11 021190 Washer, Flat 0.44 x 1.00 x 0.083 12 12 469370 Washer, Defoliator Rotor 4

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FLAIL ASSEMBLY, SOLID STEEL 2-PIN

Fig Item Part Number Nomenclature

Units Per

Assy 438730 Flail Assembly, Solid Steel 2-Pin RF

1 021190 Washer, Flat 3/8 36 2 160350 Bolt, HHCS 1/2-13 x 5.0 GR5 ZN 20 3 394210 Bracket Wldt, Flail 5/8 Inch Pin 20 4 411150 Knife, Defoliator 0.312 x 2.0 x 8.0 72 5 394280 Pin, Rnd 1 Inch x 11.5 18 6 394290 Spacer, 1.50 x 1.06 x 0.625 54 7 990600 Bolt, HHCS 5/8-11 x 1.25 GR5 ZN 36 8 I19696R1 Nut, Lk 1/2 GR5 Hex-Lock 20 9 R41660 Spacer 1.5 OD x 1.06 ID x 0.25 18 10 469370 Washer, Defoliator Rotor 20 11 278970 Spacer 1.5 OD x 1.06 ID x 1.0 18 12 510450 Plate, Bolt Retainer 36 13 073630 Nut, 3/8 Lock 36 14 387010 Bolt, 3/8 x 1 CRG 36

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42 784A EXPORT DEFOLIATOR – ILLUSTRATED PARTS CATALOG

DECAL LOCATION

Fig Item Part Number Nomenclature

Units Per

Assy E224133 SMV Emblem Assembly

1 476460 Tape, Yell Retroreflective 4

2 478450 Tape, Red Retroreflective 2 3 476470 Tape, Red-Orange Fluorescent 2 4 E224133 Decal Assembly, SMV 1 5 146670 Decal, Lube Arrow 10 6 204510 Nail, 1/4 Inch Grip 4 9 368040 Decal, Caution – Safety Instructions 1 10 248910 Manual, Whole Goods 1 11 279550 Decal, Important Idler Spring 2 12 467400 Decal, Warning – Flying Objects 2 13 519480 Decal, Art’s-Way Logo 2 15 355500 Tag, Serial No. Finished 1 16 550350 Decal, E784A Defoliator 2 17 963500 Paint, AW Green AR 18 467450 Decal, Warning – Moving Parts 4 19 467430 Decal, Danger – Shield Missing 2 20 346310 Decal, Warning – High Pressure 1 21 467420 Decal, Warning - No Riders – Falling Hazard 4 22 467460 Decal, Caution Hitching Instructions 1 23 460010 PTO Safety 1 24 449190 Tube, Manual 1 25 455160 Clamp, Hose 1 26 467620 Strip, Seal 0.19 x 0.75 x 6.0 16

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ART’S-WAY MANUFACTURING CO., INC. TECHNICAL MANUALS

Manuals are available from your local dealer or Art’s-Way Manufacturing Co., Inc. for the operation, service, and repair of your machine. For prompt convenient service, contact your local dealer for assistance in obtaining the manuals for your machine. Your local dealer can expedite your order for operator manuals, illustrated parts catalogs, service manuals, and maintenance records. Always give the Machine Name, Model, and Serial Number so your local dealer can provide the correct manuals for your machine. Art’s-Way Manufacturing Co., Inc. reserves the right to make improvements in design or changes in specifications at any time without incurring any obligation to install them on units previously sold. Except as expressly authorized, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded or stored in any storage medium, for any purpose without the express prior written consent of Art’s-Way Manufacturing Co., Inc.

ART’S-WAY MANUFACTURING CO., INC. HWY 9 WEST - PO Box 288 Armstrong, IA. 50515 U.S.A

© Copyright 2006 ART’S-WAY MANUFACTURING CO., INC.

All Rights Reserved

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Art’s-Way Manufacturing Co., Inc.Hwy 9 West – PO Box 288

Armstrong, IA. 50515 U.S.A

Produced And Published In The U.S.A. By

CPS DYNAMICS, LLC PO Box 9007

Wichita, KS 67205 www.cpsdynamics.com