articulated boom lift model ta50emanuals.gogenielift.com/parts and service manuals...1-5 parts...

ARTICULATED BOOM LIFTMODEL TA50E

WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PART REQUIRED

PARTS MANUAL

TEREX AERIALS

Courtstown Industrial Park

Little Island,

Co. Cork, Ireland.

Telephone: (353) 21-353011

Facsimile: (353) 21-353368

TEREX AERIALS

106 12th Street S. E.

Waverly, IA 50677

U.S.A.

Telephone:(319) 352-3920

Facsimile:(319) 352-5727

TEREX AERIALS

10600 W. Brown Deer Road

Milwaukee, WI 53224

U.S.A.

Telephone:(414) 362-9300

Facsimile:(414) 355-0832

Rev.0 06/99 P/No: 65002-0004

1-1

DISCLAIMER

Terex Aerials strives to include in the Parts Manual, information and illustrations that are accurate,

complete, and current. Due to on-going changes and revisions by our many suppliers, it is often

impossible to show all variations of a given assembly. Therefore, this information is subject to

change without notice.

NOTICE

The Parts Manual, though sometimes helpful in the process of assembly/disassembly, is NOT

intended to be assembly/disassembly instructions.

NOTICE TO USERS

Model TA50E

Rev.0 06/99

1

Page

1-2

LIST OF CONTENTS

SECTION 1

1-1 NOTICE TO USERS

1-2 TABLE OF CONTENTS

1-4 HOW TO USE THE PARTS MANUAL

1-6 HOW TO ORDER PARTS

SECTION 2

2-1 PIVOT PINS

2-2 LABEL POSITIONS

SECTION 3

3-1 UPPER CHASSIS

3-2 LOWER CHASSIS

3-3 DRIVE ASSEMBLY

3-4 STEERING ASSEMBLY

3-5 REAR AXLE ASSEMBLY

CONTENTS

Model TA50E

Rev.0 06/99

1

Page

1-3

SECTION 4

4-1 PLINTH ASSEMBLY

4-3 HYDRAULIC MODULE

4-4 HYDRAULIC TANK

4-6 HYDRAULIC VALVE BLOCK

4-8 HYDRAULIC FITTINGS

4-10 LOWER CONTROL BOX

4-11 ELECTRIC MODULE

SECTION 5

5-1 FIRST LIFT STAGE

5-2 LIFT CYLINDER

5-3 SECOND LIFT STAGE

5-4 ZOOM BOOM ASSEMBLY

5-6 THIRD LIFT CYLINDER

5-7 MASTER CYLINDER

5-8 TELESCOPIC CYLINDER

5-9 SLAVE CYLINDER

5-10 STEER CYLINDER

5-11 CAGE/CRADLE ASSEMBLY

5-12 UPPER CONTROL BOX

5-13 CAGE ROTATION CYLINDER

5-14 JOYSTICK CONTROLLER

CONTENTS

Model TA50E

Rev.0 06/99

1

Page

1-4HOW TO USE THEPARTS MANUAL

Model TA50E

Rev.0 06/99

1

Page

1-5

PARTS MANUAL FORMAT

1. SECTION refers to the major divisions of the Parts Manual.

2. PAGE indicates the page number of the illustration or parts list.

3. The ITEM number shown in the first column of the parts list, corresponds to the callout in the

illustration on the same page or facing page.

4. The Terex Aerials PART NUMBER is shown in the second column for items that are serviceable.

5. DESCRIPTION of the part or assembly is shown in the third column.

6. QUANTITY indicates the quantity of items used in the assembly or sub-assembly directly above.

7. REMARKS are shown in the fifth or far right column. The remark column will include page number

references for more detailed breakdowns, keyed items included in Kits indicated by symbols * ‘, sizes &

special information.

HOW TO USE THEPARTS MANUAL

Model TA50E

Rev.0 06/99

1

Page

1-6HOW TO ORDER

PARTSModel TA50E

Rev.0 06/99

1

Page

1-7

HOW TO ORDER PARTS

1. Find the Terex Aerials Part Number.

A. Using the Table of Contents, find the Section and Page Number.

B. Match the required part to the illustration and note the callout number.

C. Find the corresponding Reference number in the parts list below the illustration or on the facing page.

D. Use the Terex Aerials Part Number listed next to the Ref. number when ordering.

E. Always include the complete part number, as shown in the Parts Manual, along with the description of

the part and specify the quantity of the part you wish to order.

F. Anticipate your spare parts requirements.

G. Place orders early in the day.

H. Keep a supply of normal maintenance and recommended spare parts in stock.

I. Obtain recommended parts stocking requirements from Terex Aerials or your Terex Aerials

Distributor.

2. Customer Ordering:

Genuine Terex Aerials parts are available worldwide and must be ordered through your local Terex

Aerials Distributor. For your nearest Terex Aerials Distributor, contact the Parts Sales Centre at the

numbers listed below.

3. Distributor Ordering: Listed below in the respective order of preference, are the methods of

ordering parts.

A. EMAIL ns@terex@ie

B. FAX: +353-21-353368

C. PHONE: +353-21-353011

D. MAIL: Terex Aerials, Courtstown Industrial Park, Little Island, Co Cork,

Ireland.

NOTE: If your Parts Department is not ON-LINE, contact the PARTS SALES CENTRE for information

on using this system.

Any errors, comments, or suggestions should be forwarded to the Engineering Manager at the following

address:

Terex Aerials, Courtstown Industrial Park, Little Island, Co.Cork, Ireland.

HOW TO ORDERPARTS

Model TA50E

Rev.0 06/99

1

Page

2-1

MAIN ASSEMBLY

Model TA50E

Rev.0 06/99

2

Page

ITEM PART NO. DESCRIPTION QTY. REMARKS

1 GS315 PIN � 40 x 270 4

2 GS505 PIN � 30 x 106 4

3 GS473 PIN � 25 x 225 1

4 44021-0646 PIN � 25 x 90 3

5 GS475 PIN � 25 x 144 1

6 GS472 PIN � 40 x 285 7

7 GS476 PIN � 20 x 191 2

8 LS118 PIN � 20 x 98 1

9 GS500 PIN � 20 x 153 1

10 44021-0645 PIN � 25 x 158 2

11 44021-0666 CAGE PIVOT PIN 1 See page 5-11

PIVOT PINS

2-2

MAIN ASSEMBLY

Model TA50E

Rev.0 06/99

2

Page

LABEL POSITIONS

2-3

MAIN ASSEMBLY

Model TA50E

Rev.0 06/99

2

Page


1 47011-0574 UPPER CONTROL LEGEND PLATE 1

2 47011-0579 LOWER CONTROL PLATE LEGEND 1

15 44041-0006 WARNING STRIP 4

23 10287-500 STRIPE 5” RED DECAL 1

F004983 TA50E GENERIC DECAL KIT

4 10285008 “TA50E” DECAL 2

8 37003-0031 SERIAL NUMBER PLATE 1

9 47011-0154 KEEP HANDS FREE DECAL 8

10 A582 HOOK MOTIF DECAL 4

11 47011-0153 DIRECTIONAL ARROWS DECAL 2

12 47011-0426 “CE” MARK 1 Not USA machines

19 10288205 CROWN RED 3.12 DECAL 2

20 10288203 CROWN RED LG 6” 2

21 10287400 CHEVRON R.H. DECAL 1

22 10287300 CHEVRON L.H. DECAL 1

F005289 DECAL KIT FOR USA ONLY

16 MK18132 WARNING WORK LOAD 1

18 MK18122 DANGER HIGH VOLTAGE 1

3 12400-243 CAUTION NO STEP 2

5 10272600 SAFETY BELT ONLY 2

6 MK181113 WARNING MANUALS 1

7 MK172307 WARNING ATTACH BELT 1

17 47003-0108 EMERGENCY LOWERING / TOWING 1 Extra decal for USA Machines

DECAL KIT FOR SWEDEN ONLY

16 47008-0090 S.W.L. DECAL 1

17 47008-0108 EMERGENCY LOWERING / TOWING 1

18 47008-0081 10 POINT DECAL 1

DECAL KIT FOR SPAIN ONLY

16 47099-0027 S.W.L. DECAL 1


18 47099-0006 10 POINT DECAL 1

2-4

MAIN ASSEMBLY

Model TA50E

Rev.0 06/99

2

Page


F004996 DECAL KIT GERMANY/AUSTRIA ONLY

16 47012-0059 S.W.L. DECAL 1


18 47012-0070 10 POINT DECAL 1

F004994 DECAL KIT IRELAND / UK ONLY

16 47003-0040 S.W.L. DECAL 1


18 47003-0102 10 POINT DECAL 1

F004995 DECAL KIT FRANCE ONLY

16 47005-0029 S.W.L. DECAL 1


18 47005-0086 10 POINT DECAL 1

DECAL KIT HOLLAND ONLY

16 A1552 S.W.L. DECAL 1


18 47006-0026 10 POINT DECAL 1

F004997 DECAL KIT ITALY ONLY

16 47009-0125 S.W.L. DECAL 1


18 47009-0120 10 POINT DECAL 1

DECAL KIT DENMARK ONLY

16 47011-0504 S.W.L. DECAL 1


18 47011-0458 10 POINT DECAL 1

DECAL KIT FINLAND ONLY

16 47011-0511 S.W.L. DECAL 1


18 47011-0459 10 POINT DECAL 1

3-1

BASE ASSEMBLY

Model TA50E

Rev.0 06/99

3

Page

UPPER CHASSIS


1

2

3

GS415

33008-0090

33008-0091

13002-0034

13002-0035

BATTERY COVER

BATTERY BRACKET

BATTERY BRACKET

CHASSIS ASSEMBLY

CHASSIS ASSEMBLY

2

1

1

1 EU Machines

US Machines

3-2

BASE ASSEMBLY

Model TA50E

Rev.0 06/99

3

Page

LOWER CHASSIS


1

2

3

4

5

7

8

9

10

11

44029-0076

44022-0397

44022-0399

DS906

MS479

44003-0022

44013-0054

44008-0006

GS505

GS315

13010-0003

13010-0002

14352

10288

11683

GS497

M18 X 1.5p HEX NUT - REAR ASSEMBLY

WHEEL ASSEMBLY (REAR)

COMPLETE WITH TYRE, RIM AND NAVE

6 STUD AXLE

AXLE MOUNTING ASSEMBLY COMPLETE

AXLE MOUNTING PLATE

M20 X 200LG HEX HEAD BOLT

M20 HEAVY-DUTY FLAT WASHER

M20 NYLOC NUT

PIN

PIN (STEERING BLOCK)

STEERING ARM (LEFT HAND)

STEERING ARM (RIGHT HAND)

WHEEL ASSEMBLY (FRONT)

COMPLETE WITH TYRE, RIM AND NAVE

PM 40 X 40 DX GLACIER BEARING

WC 40 DX GLACIER THRUST WASHER

STEER PIVOT BLOCK & STUB AXLE ASSEMBLY

24

2

1

2

2

8

8

8

2

2

1

1

2

4

4

2

3-3

BASE ASSEMBLY

Model TA50E

Rev.0 06/99

3

Page

DRIVE ASSEMBLY


1

2

3

4

5

6

7

8

9

42001-0012

44004-0125

44013-0023

44007-0014

44013-0007

44002-0024

18062

M706

10171

MS423

SEPERATELY EXCITED MOTOR

M10 x 40 x 12.9 SOCKET HEAD CAP BOLT

SPRING WASHER

M8 NYLOC NUT

M8 PLAIN WASHER

M8 x 40 x 10.9 SOCKET HEAD CAP BOLT

GEARBOX

SPLINE

OIL SEAL 85 OD, 60 ID, 10 WIDE

ADAPTOR PLATE

1

4

4

8

16

8

1

1

1

1

10 44006-0005 M12 x 30 SCREW CAP 10.9 6

3-4

BASE ASSEMBLY

Model TA50E

Rev.0 06/99

3

Page

STEERING ASSEMBLY


1 44029-0076 M18 WHEELNUT 12

3

4

5

6

7

8

9

10

11

12

44031-0020

13010-0003

44002-0036

44013-0022

GS315

21002-0074

13010-0002

MS484

44003-0020

11631

20 x 20 BUSHINGS

STEERING ARM (LEFT HAND)

M8 x 20 LG HEX HEAD SCREW

M8 SPRING WASHER

STEERING BLOCK PIVOT PIN

STEERING CYLINDER

STEERING ARM (RIGHT HAND)

TRACK ROD

M20 x 50 LG x 2.5p HEX HEAD BOLT

M20 SPRING WASHER

4

1

2

2

2

1

1

1

2

2

Part of Steer Cyclinder

13 11637 M20 x 1.5p HALF NUT 2

14 13170 SPHERICAL (ROSE) JOINT (MMC 20) 2

3-5

BASE ASSEMBLY

Model TA50E

Rev.0 06/99

3

Page

REAR AXLE ASSEMBLY

3-6

BASE ASSEMBLY

Model TA50E

Rev.0 06/99

3

Page


1

2

3

4

5

6

7

8

9

10

17893

17861

17862

17859

17860

17866

17867

17874

17863

17864

17865

17949

17950

17895

17896

17897

BELL SPRINGS, FAIL SAFE SPRINGS BRAKE

SEAL SPRING FOR BRAKE

SNAP RING FOR SEAL SPRING

BACK SPRING BRAKE PISTON

BALL

CLAMP FOR BRAKE RUBBER PIECE

BRAKE COVER

SNAP RING FOR BELL SPRINGS

ACTUATOR

BRAKE DISK

COUNTER BRAKE

OIL SEAL PINION

CAP SCREW, PLANETARY BOX

OIL SEAL HUB

BEARING WHEEL HUB

WHEEL HUB COMPLETE

36

2

2

2

4

2

1

2

2

10

6

1

10

2

4

1

REAR AXLE ASSEMBLY

4-1

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

PLINTH ASSEMBLY

4-2

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

PLINTH ASSEMBLY


1 14315 SLEW GEAR BOX 1

44013-0124 M12 X 30 X 12.9 GRADE SOCKET HEAD BOLT 4

44008-0002 M12 NYLOC NUT 4

41034-0106 SEAL KIT 1

2 10854 ROTATION MOTOR 1

41034-0110 SEAL KIT 1 Not Illustrated

3 44003-0019 M12X70LG 10.9 GRADE CAP HEAD BOLT 27 Slew Ring/Chassis/Plinth

4 23010-0037 FIRST POST 1

5 42002-0231 LIMIT SWITCH BODY 1

10308 LIMIT SWITCH HEAD 1

DS1009 LIMIT SWITCH LEVER 1

6 14029-0004 BALLAST (LEFT HAND) 1

14029-0003 BALLAST (RIGHT HAND) 1

10542 M12 X 60 HEX HEAD SCREW 6

11564 M12 HEX HEAD LOCK NUT 6

7 13011-0091 PLINTH ASSEMBLY 1

8 18247 SLEW RING 1

9 44002-0097 M12 X 60 X 10.9 GRADE HEX HEAD BOLT 15

10 44006-0003 M12 X 70 HEX HEAD BOLTS 12.9 4

11 GS149 BALLAST RETAINING ASSEMBLY 2

12 10932 M12 X 60 LG. HEX HEAD SCREW 6

13 13030-0066 SLEW GUARD 1

14 16474 DIVERTER VALVE 1

15 14380 LEVER 1

43005-0021 BEACON MOUNT ASSEMBLY 1 Not Illustrated

4-3

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

HYDRAULIC MODULE


1

2

3

4

5

6

23030-0071

23030-0068

12274

23032-0001

MS041

41028-0030

MODULE BASE

COVER

CATCH

HYD. TANK COMPLETE WITH FILTER AND

HANDPUMP

MOTOR/PUMP CLAMP

HYDRAULIC VALVE BLOCK COMPLETE

1

1

1

1

1

1

See Page 4-4

See Page 4-6

7 41017-0044 GEAR PUMP 1

8 41021-0189 48V/3.7 KW MOTOR 1

41021-0160 BRUSH SET 1 Kit

41021-0158 SEAL KIT 1

4-4

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

HYDRAULIC TANK - P/No: 23022-0001

4-5

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

21027-0030

49006-1523

41030-0039

41030-0040

41017-0047

12398

44032-0050

41032-0011

31013-0139

44004-0082

44004-0087

44013-0022

44002-0354

44013-0025

44013-0006

31013-0239

TANK FABRICATION

TANK TOP COVER

RETURN FILTER / FILLER

SUCTION FILTER

HAND PUMP

BUBBLE LEVEL GUAGE

GASKET

3/8” QUICK RELEASE COUPLING

½” FEMALE BLANK

M8 x 2 S.CAP SCREW

M8 x 50 S.CAP SCREW

M8 SPRING WASHER

M6 x 20 S.CAP SCREW

M6 SPRING WASHER

M6 STEEL WASHER

90 M/M O-LOC/BSP ADAPTOR 12-16C40MLO-S

1

1

1

1

1

1

1

1

1

4

2

6

8

8

8

1

17 41030-0045 FILTER ELEMENT 1

18 41053-0002 AIR FILTER ELEMENT 1

19 41034-0148 HAND PUMP SEAL KIT 1

HYDRAULIC TANK - P/No: 23022-0001

4-6

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

HYDRAULIC VALVE BLOCK - P/N 41028-0030

4-7

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

HYDRAULIC VALVE BLOCK

ITEM PART No. DESCRIPTION QTY. REMARKS

1 41003-0088 CETOP 3 VALVE 8

2 41006-0044 R.V. DIFF. AREA 3

3 41009-0036 CETOP 3, DOUBLE P.O. CHECK VALVE 1

4 42015-0128 COIL TO FIT CETOP 3 VALVE 48 Vdc 16

5 41020-0349 CETOP 3/5 MANUAL OVERRIDE ASSEMBLY 7

7 41029-0031 MANIFOLD ALUM 1

6 41009-0031 CHECK VALVE 3

8 41020-0322 NEEDLE F.C. FINE 1

9 41006-0033 RED./REL. PIL.OP. 1

10 41003-0087 2WAY NC POP. C/W MANUAL OVERRIDE 1

11 41003-0079 2 WAY NC POP. 1

12 41003-0080 2 WAY NO POP. 1

13 42015-0129 COIL 48 Vdc 3

14 41022-0044 PRESSURE SWITCH 1

15 31013-0218 PRESSURE TEST POINT 1

4-8

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

HYDRAULIC FITTINGS

4-9

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

ITEM PART No. DESCRIPTION QTY. REMARKS

1 41010-0712 PUMP SUCTION HOSE

2 41010-0713 MANIFOD TO HAND PUMP HOSE

3 41010-0714 PUMP DEL TO MANIFOLD HOSE

4 41010-0715 MANIFOLD TANK RETURN HOSE

5 41010-0716 STEER LEFT CYL ROD END HOSE

6 41010-0717 STEER RIGHT CYL FULL BORE HOSE

7 41010-0718 MANIFOLD TO DIFF LOCK HOSE

8 41010-0719 LBV TO SLEW BOTTOM PORT HOSE

9 41010-0720 LBV TO SLEW TOP PORT HOSE

10 41010-0721 LBV TB TO DIVERTOR VALVE HOSE

11 41010-0722 BRAKE ADJUST TO BRAKE HOSE

12 41010-0723 BRAKE CONNECTOR L TO R HOSE

13 41010-0724 SLEW MOTOR TOP PORT TO DIVERTOR VALVE HOSE

14 41010-0725 SLEW MOTOR BOTTOM PORT TO DIVERTOR VALVE HOSE

15 41010-0726 LVB TO CAGE ROTATE HOSE

16 41010-0727 LVB TO CAGE ROTATE HOSE

17 41010-0728 LVB TO MASTER LEVEL HOSE

18 41010-0729 LVB TO MASTER LEVEL HOSE

19 41010-0730 DRAIN LINE HOSE

20 41010-0731 ZOOM TO LVB ANNULAR HOSE

21 41010-0732 ZOOM TO LVB F.B. HOSE

22 41010-0733 LIFT 3 TO LVB HOSE






28 41010-0739 MASTER TO SLAVE HOSE

29 41010-0740 MASTER TO SLAVE HOSE

F1 31013-0190 SIZE 4 O-LOK M x ¼ BSP M 21

F2 31013-0193 SIZE 4 O-LOK TEE M FM-SWIVEL RUN 6

F3 31013-0191 SIZE 4 O-LOK M x 3/8 BSP M 13

F4 31013-0342 SIZE 8 O-LOK M x ½ BSP M 1

F5 31013-0210 SIZE 4 O-LOK M x M14 x 1.5 M 2

F6 31013-0224 SIZE 6 O-LOK x ¼ BSP M 2



F9 31013-0341 SIZE 8 O-LOK x 1” BSP M 3

F10 31013-0208 SIZE 12 O-LOK M x ¾ BSP M 1

F11 31013-0209 SIZE 4 O-LOK M X MY10 X 1.25 M 1

F12 31013-0388 SIZE 4 O-LOK M x 3/8 BSP M x 1.0 nMM ORIFACE 2

F13 31013-0213 SIZE 4 O-LOK M x 3/8 BSP M x 1.1 MM ORIFACE 2

F14 31013-0215 SIZE 4 O-LOK M x ¼ BSP M 90 � ELB 2

4-10

TURRET ASSEMBLY

Model TA50E

Rev.0 06/99

4

Page

LOWER CONTROL BOX

ITEM PART NO DESCRIPTION QTY. REMARKS

10

1

2

3

4

5

6

7

8

9

42002-0153

42002-0217

42002-0144

42002-0215

42002-0336

42002-0337

42003-0220

42003-0221

42014-0136

42003-0228

42011-0049

11563

11563

EMERGENCY STOP BUTTON

CONTACT (NORMALLY CLOSED)

SELECTOR SWITCH.

CONTACT (NORMALLY OPEN)

KEY SWITCH

CONTACT BLOCK KEY SWITCH

COVER

ENCLOSURE

PCB

CABLE GLAND

FUSE 2 AMP

FUSE 5 AMP

FUSE 5 AMP

1

2

5

10

1

1

1

1

1

1

2

1

1

47011-0579 DECAL 1

10 42013-0236 RELAY BASE 4

11 42015-0015 24 V RELAY 1

12 42015-0100 48 V RELAY 3

42012-0096 LOWER CONTROL HARNESS 1 Up to S/N: 16143 - Internal To Box

42012-0131 LOWER CONTROL HARNESS 1 From Serial No: 16144

42030-0001 BOOM HARNESS 1 To Upper Box - Not Illustrated

42012-0098 CHASSIS HARNESS 1 Not Illustrated

13 42014-0164 LATCHING PCB 1 Up to Serial No: 16143

42014-0172 LATCHING PCB 1 From Serial No: 16144

42014-0446 1 AMP DIODE (INHARNESSED) 4 Not Illusrtrated

5-1

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

FIRST LIFT STAGE


1

2

3

4

5

6

7

8

9

10

44031-0028

SS102

MS128

GS541

GS527

MS143

11085

14541

10288

GS179

21002-0118

23015-0135

GLACIER PM 25 x 25 DX BUSH

CABLE COVER

CABLE COVER STUD

OFFSET POST

ZOOM BOOM REST

NYLON PAD

M8 x 25 GRADE 8.8 HEX HEAD SCREW

M8 LOCK WASHER

PERMAGLIDE PAP 40 X 40 BUSHING

FIRST TIE RAIL

LIFT CYLINDER

FIRST BOOM

4

1

4

1

1

1

12

24

8

1

1

1

Part Of Lift Cylinder

See Page 5-2

5-2

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

LIFT CYLINDER - P/No: 21002-0118

ITEM PART NO. DESCRIPTION QTY REMARKS

1 21002-0118 LIFT CYLINDER 1

2 41034-0126 SEAL KIT 1

3 44029-0022 GREASE NIPPLE 2

4 41031-0016 OVERCENTRE CARTRIDGE 1

5-3

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

SECOND LIFT STAGE


1

2

3

4

5

6

7

8

9

10288

23015-0136

SS102

MS128

GS602

GS308

21002-0117

44031-0028

44002-0037

14541

PERMAGILDE PAP 40X40 BUSHING

SECOND BOOM

CABLE COVER

CABLE COVER STUD

SECOND OFFSET POST

SECOND TIE RAIL

LIFT CYLINDER

GLACIER PM 25 X 25 DX BUSH

M8 X 25 GRADE 8.8 HEX HEAD SCREW

M8 LOCK WASHER

8

1

1

4

1

1

1

4

12

24

See Page 5-6

Part Of Lift Cylinder

5-4

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

ZOOM BOOM ASSEMBLY

5-5

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

21002-0097

MS531

23015-0140

MS128

SS329

SS271

GS476

10288

21002-0086

MS530

23015-0141

21002-0118

44021-0645

44031-0028

44029-0182

44029-0187

44029-0186

44029-0188

33020-0090

33020-0089

44031-0020

ZOOM CYLINDER

WEAR PAD (SIDE)

ZOOM BOOM (OUTER)

CABLE COVER STUD

CABLE COVER

END COVER

PIN

PERMAGLIDE PAP 40 x 40 BUSHING

LEVEL CYLINDER (MASTER)

WEAR PAD (TOP/BOTTOM)

ZOOM BOOM (INNER)

LIFT CYLINDER

PIN

GLACIER PM 25 x 25 DX BEARING

CAT TRACK

2610.1 PZ END

27.10.100 LINKS

275.10 CLIPS

CABLE TRAY COVER

CABLE TRAY

GLACIER PM 20 x 20 DX BUSH

1

4

1

6

2

1

2

2

1

4

1

1

1

4

1

2

41

41

1

1

8

See Page 5-8

See Page 2-1

See Page 5-7

See Page 5-2

See Page 2-1

Part of Lift Cylinder

Part of Slave Master Level Cylinder

19 21002-0089 LEVEL CYLINDER (SLAVE) 1 See Page 5-9

20 11758 CIRCLIP 2

21 GS472 PIN 2 See Page 2-1



ZOOM BOOM ASSEMBLY

5-6

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

THIRD LIFT CYLINDER - P/No: 21002-0117


1 21002-0117 LIFT CYLINDER 1

2 41034-0125 SEAL KIT 1


4 41031-0016 OVERCENTRE CARTRIDGE 1

5-7

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

MASTER CYLINDER - P/No: 21002-0086


1 21002-0086 MASTER CYLINDER 1

2 41034-0090 SEAL KIT 1


5-8

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

TELESCOPIC CYLINDER - P/No: 21002-0097


1 21002-0097 TELESCOPIC CYLINDER 1

2 41034-0124 SEAL KIT 1


4 41006-0041 RELIEF VALVE 1

5

7

41028-0032

41019-0090

PO CHECK VALVE

SHUTTLE

2

1

5-9

BOOM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

SLAVE CYLINDER - P/No: 21002-0089


1 21002-0089 SLAVE CYLINDER 1

2 41034-0090 SEAL KIT 1

3

4

5

6

44029-0022

41028-0009

41031-0006

41006-0036

GREASE NIPPLE

DOUBLE OVERCENTRE WITH DUAL RELIEFS

COUNTER BALANCE CARTRIDGE

RELIEF VALVES

2

1

2

2

Complete block

5-10

PLATFORM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

STEER CYLINDER - P/NO: 21002-0074


1 21002-0074 STEER CYLINDER 1

2 41034-0090 SEAL KIT 1

5-11

PLATFORM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

CAGE/CRADLE ASSEMBLY

ITEM PART NO DESCRIPTION QTY. REMARKS

1

2

3

5

6

7

8

9

10

11

13016-0082

13017-0069

42020-0021

47011-0574

42002-0311

42002-0335

44004-0135

44004-0129

21002-0116

21002-0085

44031-0065

GS628

44031-0041

44021-0666

33014-0075

CAGE 5 FT

CRADLE (EP CONTROLS)

UPPER CONTROLS

DECAL

FOOTSWITCH

FOOTSWITCH CONTACT

CYL. PIVOT BOLT (M10 x 75mm Grade 12.9)

CYL. PIVOT BOLT (M10 x 100mm Grade 12.9)

CAGE ROTATION CYLINDER

CAGE ROTATION CYLINDER

10 I/D X 30 BUSH

STUB POST

25 I/D X 30 BUSH

MAIN PIVOT PIN

DROP BAR

1

1

1

1

1

1

1

1

1

1

4

1

2

1

1

Not Illustrated

Up to November 1998

From November 1998 See 5-13

12 GS505 CAGE ROTATION PIN 1

13 44031-0028 BUSHINGS 2

5-12

PLATFORM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

UPPER CONTROL BOX


1

2

3

4

5

6

7

8

9

10

11

12

13

32019-0009

42002-0338

42003-0222

42003-0223

42003-0228

42014-0076

10954

42002-0217

42010-0036

42010-0053

11201

42002-0144

42002-0144

42002-0074

42002-0217

11037

42002-0215

JOYSTICK CONTROLLER

4 POS SELECTOR

COVER

ENCLOSURE

CABLE GLAND

BATTERY INDICATOR

SELECTOR SWITCH (LIFT/DRIVE)


OVERLOAD INDICATOR

OVERLOAD BULB

SELECTOR SWITCH (DIFF LOCK)

CAGE ROTATE

CAGE LEVELLING

EMERGENCY STOP BUTTON


HORN PUSH BUTTON, GREEN

CONTACT (NORMALLY OPEN)

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

See page 5-14

47011-0574 DECAL 1

42012-0094 UPPER CONTROL BOX HARNESS 1 Internal to Box

42030-0001 BOOM HARNESS 1 To Lower Control Box

7

8

9

5-13

PLATFORM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

CAGE ROTATION CYLINDER - P/NO: 21002-0085


1 21002-0085 CAGE ROTATION CYLINDER 1

2 41034-0099 SEAL KIT 1

3

4

44029-0022

41031-0009

GREASE NIPPLE

DOUBLE OVERCENTRE VALVE

2

2

5-14

PLATFORM ASSEMBLY

Model TA50E

Rev.0 06/99

5

Page

JOYSTICK CONTROLLER - P/N: 32019-0009


1 42013-0397 HANDLE 2

2 42013-0398 BOOT 1

3 42013-0399 ROCKER 1

4 42013-0400 MICROSWITCH 2

5 42013-0401 MICROSWITCH LEVER 2

6 42013-0403 SPRING, COMPRESSION 2

7 42013-0404 O-RING 1

8 42013-0405 ANTI-ROTATION PIN 1

9 42013-0406 GAITOR 1

10 42013-0407 OPERATING ROD 1

articulated boom lift model ta50emanuals.gogenielift.com/parts and service manuals...1-5 parts...

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