arpa-e ionics review · manufacturing panel may 30-31, 2019 dallas, tx oh-hun kwon solid...
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ARPA-E IONICS ReviewManufacturing Panel
May 30-31, 2019
Dallas, TX
Oh-Hun Kwon
Solid Electrolytes and Ceramics
Solid Electrolytes and Ceramics for SSB
Industrialization and Manufacturing Solutions – Lessons from SOFCs
Saint-Gobain Research North America2
AN
OD
E
CA
TH
OD
E
Ion
Conducting
Mem
bra
ne
H+
or
O2-
SOFC
Solid electrolyte Solid State Battery (SSB)Solid Oxide Fuel Cells (SOFC)
Requirements for Solid Electrolytes/SSB: Gaps and Challenges
• High ionic conductivity• Low electrical conductivity• Compatible with cathode/anode
• Durable (mechanical, chemical)• Long term stability• No Li-dendrite formation
• R2R processable• Raw material cost• Optimized design, etc
From Ideas to Business Development
3
Materials
Durability
Mfg.
Cost
Saint-Gobain Research North America
The product (SSB) should be designed with assumptions in manufacturing process and cost for the successful industrialization !
Raw Materials Dispersion Mixing Compounding Extrusion Lamination Embossing Wet Coatings R2R Tape/Gel Casting Injection Molding 3D Printing Thermal & Pilot Processes Finishing
Ceramics, Polymers, Abrasives, Reinforcements, Construction Products
4
Material Processing Platforms at Saint-Gobain Research North America
“State-of-the-art equipment from bench-top to pilot scales”
Saint-Gobain Research (SGR) North America
Northboro, MA
Saint-Gobain Research North America
Material Platforms in Saint-Gobain High Performance Materials
Metals
Crystals
Ceramics Glass
Polymers
Oxides
Carbides
CompositesAlN-SiC-molydisilicide
Conductive ceramics Alumina-silica (mullite)
CordieriteSilicon Carbide
Boron Carbide
Titanium carbide
Alumina
Zirconia
Zirconia-toughenedAlumina (ZTA)
Cerium oxideSilicon nitride
Aluminum nitride
Boron nitride
Nitrides SiAlON
CommoditiesPVC
PE PP PA
PETEVA
Engineering
AdvancedPFA
PPSFEP
SiliconePTFE
Polyimide PEEK
PAI
Fluoroelastomer
Polycarbonate
General Nylon PU
EPDMEPDM
TPE
NBR Santoprene PVB
TPU
E glass
Z glass
C glass
R glass
H glass
CR7 glass
Fused Silica
None Cast Iron
Electronics & optical
Laser
ZnCd tellurides
Semiconductors
QuartzSapphire
CaF2MgF2BaF2Spinel
X:YAGRuby
Ti:Sapphire
Alexandrite
NaI
Radiationdetection
CsI
BGO
LYSO
Cd tungstate LaBr3
PZT
E glass
High performance
Chrome oxide
Tin oxide
Yttrium oxide
AR glass
EngineeringETFE
Zircon
GarnetGOS, GaN
MMA
Aluminum-titanate
5 Saint-Gobain Research North America
Electrochromic glass
Manufacturing of flat, layered componentsCeramics, Crystals, Polymers, Fabrics, Composites …
6 Saint-Gobain Research North America
Industrialization
Lab scale development
Industrialization of SOFC Cells and Stacks: 2 Approaches
With ARPA-E and EERE funding
7 Saint-Gobain Research North America
Thermoplastic extrusion
XX% less labor and tact time
US-DOE funding: ARPA-E INTEGRATE SHIFT
Technology Showcase at ARPA-E Summit in Denver
(July 2019)
SM-R2R multilayer coating process
XX% cost and energy reduction
US-DOE funding: Advanced Manufacturing
Projects for Emerging Research Exploration
AMO Peer Review in Arlington, VA (Jun 2019)
Multi-material 3D structure capabilities: Lab-Prototype-Pilot scales
• Co-extrusion
• Profile Extrusion
• Embossing
• Lamination
• 3D Printing / AM
Scale-up and industrialization capabilities
8 Saint-Gobain Research North America
SOFC
SSB ?
• Innovation “the valley of death”
• Solutions ?
• Collaboration with industrial partner(s)?o Expertiseo Equipmento Experienceo More…
Perspectives of partnership and collaboration in Industrialization
9 Saint-Gobain Research North America
?
(Contact: [email protected] )
TRL