ar15 lite rail - daniel defense · tools needed for installation: allen wrench (supplied) ar15 lite...

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TOOLS NEEDED FOR INSTALLATION: ALLEN WRENCH (supplied) AR15 LITE BBL NUT WRENCH (supplied) CONGRATULATIONS! You have purchased the finest rail system available for your firearm. We have taken great pride in engineering, designing and manufacturing this product for you, and we hope you will appreciate the quality of the machining and the finish. Daniel Defense guarantees every product we make. If for any reason you are not 100% satisfied with any of our products, contact us immediately so that we may resolve your concerns ASAP. If you ever have any questions or comments about Daniel Defense or our products, please do not hesitate to call or write. DANIEL DEFENSE, INC. 101 Warfighter Way • Black Creek, GA 31308 866.554.GUNS (4867) • www.danieldefense.com WARNING UNLOAD FIREARM BEFORE BEGINNING INSTALLATION >> Failure to unload the firearm may lead to serious injury or death! >> Place the weapon on safe. >> Remove the magazine and cycle the bolt to remove any round from the upper receiver or chamber. >> Visually inspect the chamber to make sure it is empty before proceeding with this installation procedure. >> Be aware that you are solely responsible for your actions and for your own safety as well as the safety of those around you. REV. 2.1 10.2011 © Daniel Defense, Inc. All Rights Reserved. Specifications Subject to Change. KEY FEATURES Light Weight Free Floating Barrel Design Steel Barrel Nut Uninterrupted Upper Rail Platform Patented Bolt-Up™ Mounting System Aircraft Grade Aluminum Mil-Spec Type III Hard Coat Anodized Finish Mil-Spec 1913 Picatinny Rails and Fasteners AR15 LITE RAIL™ DESCRIPTION The AR15 Lite Rail™ from Daniel Defense features our patented “Bolt-Up System” which provides modern flat-top upper receivers with a continuous, uninterrupted upper rail platform and allows for simplified alignment to the host weapon upper receiver. The battle-proven “Bolt-Up System” is also used on the renowned Daniel Defense RIS II (selected by SOCOM for the SOPMOD II program). Every component of the AR15 Lite Rail™ has been meticulously assessed, thoroughly shot and tested, improved upon, and manufactured tough enough to become the new benchmark in AR rail systems. The AR15 Lite Rail™ is specifically designed for those who demand peak performance. IMPORTANT NOTE: installation of this product involves modification to your firearm. If for any reason you are not comfortable performing this work, seek a competent gunsmith. Read all instructions prior to beginning installation. INSTALLATION INSTRUCTIONS AR15 LITE RAIL MADE IN THE USA PATENT# 7,716,865 MODEL: 7.0 CAR 9.5 FSP CAR 12.0 FSP CAR 9.0 MID 10.0 MID EXT 12.0 FSPM MID 12.0 RIFLE 14.0 RIFLE

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TOOLS NEEDED FOR INSTALLATION: ALLEN WRENCH (supplied) AR15 LITE BBL NUT WRENCH (supplied)

CONGRATULATIONS!You have purchased the finest rail system available for your firearm. We have taken

great pride in engineering, designing and manufacturing this product for you, and

we hope you will appreciate the quality of the machining and the finish.

Daniel Defense guarantees every product we make. If for any reason you are not

100% satisfied with any of our products, contact us immediately so that we may

resolve your concerns ASAP. If you ever have any questions or comments about

Daniel Defense or our products, please do not hesitate to call or write.

DANIEL DEFENSE, INC.101 Warfighter Way • Black Creek, GA 31308866.554.GUNS (4867) • www.danieldefense.com

WARNINGUNLOAD FIREARM BEFORE BEGINNING INSTALLATION

>> Failure to unload the firearm may lead to serious injury or

death! >> Place the weapon on safe. >> Remove the magazine

and cycle the bolt to remove any round from the upper

receiver or chamber. >> Visually inspect the chamber to

make sure it is empty before proceeding with this installation

procedure. >> Be aware that you are solely responsible for

your actions and for your own safety as well as the safety of

those around you.

REV. 2.1 10.2011

© Daniel Defense, Inc. All Rights Reserved. Specifications Subject to Change.

KEY FEATURESLight Weight Free Floating Barrel Design

Steel Barrel Nut

Uninterrupted Upper Rail Platform

Patented Bolt-Up™ Mounting System

Aircraft Grade Aluminum

Mil-Spec Type III Hard Coat Anodized Finish

Mil-Spec 1913 Picatinny Rails and Fasteners

AR15 LITE RAIL™ DESCRIPTIONThe AR15 Lite Rail™ from Daniel Defense features our patented “Bolt-Up System” which provides modern flat-top upper receivers with a continuous, uninterrupted upper rail platform and allows for simplified alignment to the host weapon upper receiver.

The battle-proven “Bolt-Up System” is also used on the renowned Daniel Defense RIS II (selected by SOCOM for the SOPMOD II program). Every component of the AR15 Lite Rail™ has been meticulously assessed, thoroughly shot and tested, improved upon, and manufactured tough enough to become the new benchmark in AR rail systems.

The AR15 Lite Rail™ is specifically designed for those who demand peak performance.

IMPORTANT NOTE: installation of this product involves modification to your firearm. If for any reason you are not comfortable performing this work, seek a competent gunsmith. Read all instructions prior to beginning installation.

INSTALLATION INSTRUCTIONSAR15 LITE RAIL™

MADE IN THE USAPATENT# 7,716,865

MODEL: 7.0 CAR 9.5 FSP CAR 12.0 FSP CAR 9.0 MID 10.0 MID EXT 12.0 FSPM MID 12.0 RIFLE 14.0 RIFLE

SPARE LOWER RAILATTACHMENT SCREW

SPARE LOWER RAILATTACHMENT SCREW

SPARE LOWER RAILATTACHMENT SCREW

SPARE LOWER RAILATTACHMENT SCREW

CONGRATULATIONS!By following these simple instructions, you have now successfully installed the finest free floating rail system available for your AR15-style rifle.

NOTE: Prior to performing the following installation, remove flash hider, front sight post/gas block (taper pins drive out from the ejection port side to the safety selector side), handguard cap and barrel nut. You do not need to remove the barrel.

1. INSTALL BOLT-UP™ PLATE AND BARREL NUTWith the counter-bored side facing the muzzle, slide the AR15 Lite Rail™ Bolt-Up™ plate over the barrel all the way to the upper receiver. Then slide the barrel nut over the barrel and thread onto the upper receiver hand-tight. Make sure that the gas tube hole in the AR15 Lite Rail™ aligns with the gas tube hole on the upper receiver.

2. TIGHTEN THE BARREL NUTTighten the Daniel Defense AR15 Lite Rail™ barrel nut and torque to 50 ft/lbs using the Daniel Defense AR15 Lite Rail™ barrel nut wrench. Bolt-Up™ plate will remain loose.

12.0 FSP ADDITIONAL STEP: Insert the front sight base into the FSP opening on the rail system, install the gas tube with the gas tube roll pin while the front sight base is inside the FSP opening. Once the gas tube is installed into the front sight base and inside the FSP opening, slide the rail system and the FSP onto the barrel as one unit. Stop when the FSP hits the shoulder of the barrel.

Note: With the barrel nut and the Bolt-Up™ plate installed properly, the Bolt-Up™ plate will still move.

3. ALIGN AND ATTACH RAIL TO BOLT-UP™ PLATEPlace the AR15 Lite Rail™ over the barrel and mate it with the Bolt-Up™ plate. Insert two screws from the muzzle end through the bottom holes on either side of the rail into the bottom two holes in the Bolt-Up™ plate and hand tighten.

4. TIGHTEN THE RAIL AND REPLACE FSB PINSInsert the four remaining screws from the breach end of the rifle through the Bolt-Up™ plate into the AR15 Lite Rail™ and tighten all six screws using the supplied allen wrench in the following pattern: the center screws first, the bottom screws next, and the top screws last.

Replace taper pins in front sight block (driving pins from right to left), making sure the gas tube is fully inserted into the upper receiver. Reinstall the flash hider.