april 23rd-24th 2013handling engineering group. introduction to cern april 23rd-24th 2013handling...
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Handling Engineering Group
Bidders’ ConferenceIT-3927
« Revamping and Replacement of Obsolete EOT Cranes and Supply of New EOT Cranes »
April 23rd-24th 2013
Handling Engineering Group 2
Introduction to CERN
April 23rd-24th 2013
CERN: European Organization for Nuclear Research
Founded in 1954 20 Member States + Associate Members CERN’s Mission:
Enable international collaboration in the field of high-energy particle physics research
Handling Engineering Group 3
Accelerator Complex of CERN
April 23rd-24th 2013
Handling Engineering Group 4
Organization of the “Handling Engineering” group
April 23rd-24th 2013
HE - Handling Engineering Group Leader: Ingo Rühl
Heavy Handling
(HE-HH) Caterina BERTONE
Lift Maintenance
(HE-LM) Antonino CALDERONE
Handling Maintenance
(HE-HM) Helder LOURENÇO
Handling Technologies
(HE-HT) Bruno FERAL
Assistance Works (HE-AW)
Antonio FORESTE
Handling Engineering Group 5
“Handling Maintenance” section
April 23rd-24th 2013
HM - Handling Maintenance Section leader: Helder LOURENÇO
EOT cranes
Damien LAFARGE Gilles ROCHE Jean-Pierre GRANCHELLI Oliver BOETTCHER Roberto RINALDESI
I ndustrialTrucks
Jean Maurice CHEVALLEY Thierry FENIET
Handling Engineering Group 6
Main activities of “Handling Engineering” group
April 23rd-24th 2013
Provide transport and heavy handling services
Handling Engineering Group 7
Main activities of “Handling Engineering” group
April 23rd-24th 2013
Design, tender, installation, commissioning and maintenance of standard industrial and custom-built transport and handling equipment
Handling Engineering Group 8
Main activities of “Handling Engineering” group
April 23rd-24th 2013
Develop, design and manufacture remote operated equipment for inspection, measurements or handling of radioactive components
Handling Engineering Group 9
Main activities of “Handling Engineering” group
April 23rd-24th 2013
10
EN-HE Transport and Handling Equipment
350 Cranes / 800 Hoists
2000 Lifting Beams
80 Working Platforms
400 Lifting Equipment
100 Tractors
50 Special Vehicles
About 4000 assets in Total
Handling Engineering Group 11
Summary of crane projects
April 23rd-24th 2013
Crane project no. 1 2 3 4Type of operation on the
craneRevamping New crane New crane Replacement
CERN Site ISR / France ISR / France ISR / France ISR / FranceBuilding 184 184 375 (sectors 5/6) 184Location Indoor Indoor Indoor Indoor
Radioactive environment Yes Yes Yes Yes
Existing crane PR122 - - PR146
DescriptionDouble Girder Ceretti &
Tanfani 80T- - Double Girder Munck 60T
Commissioned in 1969 - - 1971
Capacity/ C.M.U. (Charge Max. Utile)
2x40t hoist trolleys will be replaced with 1x60t
5 t 30 t 60 t
Span 24000 mm 24000 mm 14300 mm 13500 mmLifting height 12,5 m 13 m 8 m 10,7 mMain Controls Remote Control Remote Control Remote Control Remote Control
Emergency Controls Remote control Remote Control Remote Control Remote Control
New power supply No / Existing Electrical Feed rail will be used
No / Existing Electrical Feed rail will be used
No / Existing Electrical Feed rail will be used
Yes
Special requirements
Motorized rotating hook, existing operation cabin
dismantling, double motors on all crane
movements
Electro-hydraulic manipulation system
attached to the hook incl. in the supply, camera
system, double motors on all crane movements
Special low headroom design, double motors on
all crane movements
Motorized rotating hook, double motors on all crane
movements, spreader beam for container
Handling Engineering Group 12
Summary of crane projects
April 23rd-24th 2013
Crane project no. 5 6 7 8Type of operation on the
craneRevamping Revamping Replacement Replacement
CERN Site Prevessin/France Prevessin/France Prevessin /France Meyrin /SwitzerlandBuilding EHN1 EHN1 911 156Location Indoor Indoor Indoor Indoor
Radioactive environment No No No No
Existing crane PR538 PR 534 PR559PR37 / PR38
(2 cranes to be replaced by 1)
DescriptionDouble Girder S.E.P.A
40TDouble Girder S.E.P.A
40TDouble girder Zerbinati
40tDouble girder Ferrand-Frantz 30t
Commissioned in 1976 1976 1979 1962
Capacity/ C.M.U. (Charge Max. Utile)
40 t 40 t 40 t 35 t
Span 46.000 mm 46.000 mm 9.7 m 16.4 m Lifting height 21,0 m 21,0 m 18.6 m 10.6 m
Main ControlsCabin + integr. remote
controls Cabin + integr. remote
controls Remote controls Remote controls
Emergency ControlsSeparate set of Remote
ControlsSeparate set of Remote
ControlsRemote controls Remote controls
New power supply Yes, see technical annex
B5 for detailsNo; see technical annex
B6 for detailsYes Yes
Special requirements
Add. 10t hoist on separate rail;
Anti-collision system + coupled operation with PR534 on same rails
Add. 10t hoist;Anti-collision system + coupled operation with PR538 on same rails
Shaft craneNew rails part of the
supply
Handling Engineering Group 13
Introduction to RWTC
April 23rd-24th 2013
Crane projects 1÷4
RWTC: Radioactive Waste Treatment Centre
The centre will be located in the Intersecting Storage Ring
(sector 4)
The purpose is to treat existing and future waste arising
from the operation, maintenance and decommissioning of
CERN accelerator installations Treatment and storage are centralized in one building
complex
Handling Engineering Group 14
Introduction to RWTC
April 23rd-24th 2013
Meyrin site
ISR
ISR
Handling Engineering Group 15
RWTC – Layout
Entrance / exit of trucks with radioactive waste containers
Unloading of containers with 60 ton crane (crane n.4)
April 23rd-24th 2013
Treatment area Storage area
in sectors 5-6Handling of containers with
trailer (out supply)
Handling Engineering Group 16April 23rd-24th 2013
RWTC - Treatment area
60 ton crane (crane n.1) for containers handling
5 ton crane (crane n.2) with hydraulic grippers for waste handling
30 ton crane (crane n.3) for container storage
Control area
Handling Engineering Group 17
Introduction to Consolidation Program
April 23rd-24th 2013
Crane projects 5÷8
Long-term program affecting the aged cranes
at CERN started in 2010
Already more than 50 cranes replaced or
revamped since
Program priorities as following CERN
operation requirement