Approved Components List Next Gen 32 IMG

Project book Ford P703U704

Festo Recommended Products

2 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Version 14 James Orolim Global Ford Account Manager 1441 W Long Lake Rd Troy MI 49098 e-mail jamesorolimfestocom phone +1 810 858-0866 Indication Unauthorized use andor duplication of this material without express and written permission from the Festo AG amp Co KG is strictly prohibited Copyright copy 2018 Festo AG amp Co KG Postfach D-73734 Esslingen

Festo Recommended Products

2 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Version 14 James Orolim Global Ford Account Manager 1441 W Long Lake Rd Troy MI 49098 e-mail jamesorolimfestocom phone +1 810 858-0866 Indication Unauthorized use andor duplication of this material without express and written permission from the Festo AG amp Co KG is strictly prohibited Copyright copy 2018 Festo AG amp Co KG Postfach D-73734 Esslingen

3 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

Content 1 Festo Ford Customer Team 4

11 FORD Thailandndash Customer Team 5 12 FORD South Africa ndash Customer Team 6 13 FORD South America - Customer Team 7

2 Remarks 9 21 Change history 9 22 Stars in Pneumatic 10 23 EPLAN macros 10

3 Components 11 31 Air preparation 11

311 On-off valves 11 312 Soft-start valves 12 313 Safety soft-startquick exhaust valves 13 314 Air Preparation Unit 14 315 Filter and Filter regulators 15 316 Pressure regulators 16 317 Pressure gauges 17 318 Silencers 17

32 Valves 19 321 Single valves 19 322 Load Station Valve 21 323 Valve terminal CPXVTSA 22 324 Check valves 26 325 Other valves 27 326 Flow control valves 28 327 Proportional valves 28

33 Actuators 29 331 Standard cylinders 29 332 Guided drives 31 333 Linear guides 31 334 Flat cylinders 32 335 Cylinder with end locks 32 336 Cylinders Mechanical Rod Lock 33 337 Escapement 33

34 Process Automation 34 35 Pneumatic fitting system 35

351 Standard outside diameter (OD) tubing 35 352 Fittings 36 353 Quick Disconnect 36

36 Sensors and other equipment 37 361 Proximity sensors 37 362 Pressure and vacuum sensors 37

Festo Recommended Products

4 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

1 Festo Ford Customer Team

FORD Motor Company ndash Global

James Orolim Festo Corporation 1441 W Long Lake Rd Global Key Account Manager Troy MI 48098 FORD Motor Company Mob +1 (810) 858-0866 Mail jamesorolimfestocom

Thorsten Weiszlig Festo AG amp Co KG Ruiter Straszlige 82 International Project Support D - 73734 Esslingen Phone +49(711)347-2030 Mail thorstenweissfestocom

Joachim Werner Festo AG amp Co KG Ruiter Straszlige 82 Key Account Manager D - 73734 Esslingen FORD of Europe Phone +49 (711) 347-53018 Mob +49 162 2329875 Mail joachimwernerfestocom

Robin Wang Festo Ltd China 1156 Yunqiao Rd Jin Qiao Exp Key Account Manager Processing Zone FORD Asia 201206 PudongShanghai (China) Phone +86 (21) 6081-5282 Mob +86 (185) 21003325 Mail robinwangfestocom

5 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

11 FORD Thailandndash Customer Team

FORD Thailand

Teerapat Koosuwankul

Sales Engineer Ford Thailand Manufacturing Mob +66 82 782 4056 FMT Plant Rayong Mail teerapatkoosowankulfest

ocom

Suchart Payungwong Sales Engineer Auto Alliance Thailand Mob +66 82 782 4041 AAT Plant Rayong Mail suchartpayungwongfesto

com

Satawat Kannika

Team Leader FORD Thailand Phone +66 2 092 3741

Mob +66 90 980 8509 Mail satawatkannikafestocom

Nirut Kohkaew Head of Sales ndash Festo Thailand Festo Ltd Thailand 200202 Kanchanapisek Rd 10230 Bangkok Thailand Phone +66 2 092 3766 Mail nirutkohkaewfestocom

Festo Recommended Products

6 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

12 FORD South Africa ndash Customer Team

FORD South Africa

Jonathan Steyn Festo Ltd South Africa

70 2nd Ave Block D Automotive Manager ZA Southern Life Gardens 6061 Newton Park Port Elizabeth FORD Plant Struandale Phone +27 11 971 5149 Mob +27 82 907 1911 Mail jonathansteynfestocom

Christo Botha Festo Ltd South Africa

Meiring Naude Road Scientia Sales Manager Technopark Unit 14 Pretoria 0040 Lynnwood Rodge Pretoria Phone +27 11 971 5466 Mail christobothafestocom

Connie Matthee Festo Ltd South Africa

Meiring Naude Road Scientia Sales Engineer Technopark Unit 14 FORD Plant Silverton 0040 Lynnwood Rodge Pretoria Phone

Mob +27 11 971 5500 +27 (83) 327 2016

Mail conniemattheefestocom

7 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

13 FORD South America - Customer Team

Cesar Ricardo Automotive Manager FORD Brazil Festo Brasil Ltda R Giusepe Cresppi 76 04183-080 Sao Paulo (BR) Phone +55 (11) 5013-1879 Mail cesarricardofestocom

Ericson Fagnani Festo Brasil Ltda R Giusepe Cresppi 76 Sales Engineer 04183-080 Sao Paulo (BR) FORD Taubateacute Phone +55 (12) 997445943 Mail ericsonfagnanifestocom

Anderson Galerani Festo Brasil Ltda R Giusepe Cresppi 76 Sales Engineer 04183-080 Sao Paulo (BR) FORD Sao Bernardo Phone +55 (11) 996225019 Mail andersongaleranifestocom

Walter Saborido Festo SA Argentina Edison 2392 Sales Engineer B1640HRV Martinez (AR) FORD Pacheco Phone +54 (11) 1549794766 Mail waltersaboridofestocom

Rodrigo Oliviera Sales Engineer FORD Camaccedilari Festo Brasil Ltda R Gilvan Fernandes Lote 22 Phone +55 (71) 999574009 Mail rodrigooliveirafestocom

South America - Pacheco

Festo Recommended Products

8 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Scott Holmes Festo Corporation USA 1441 W Long Lake Rd Ste 110 National Key Account 48089 Troy MI (USA) Manager FORD PTME USA Phone +1 (248) 840-7120 Mail scottholmesfestocom

Joshua Bond Festo Corporation USA 1441 W Long Lake Rd Suite 110 National Key Account Troy MI 48098 (USA) Manager FORD VOME USA Phone +1 (248) 639-8878 Mail joshuabondfestocom

Juan Carlos Festo Pneumatic SA Av Industrial 932 Fracc Valle National Key Account Dorado 78399 San Luis Potosi SLP Manager FORD VOME MX Phone +52(444) 223-6587 Mail juancarlosmadinafestocom

Robert Leader Festo Corporation Canada 5300 Explorer Drive Key Account L4W5G4 Mississauga Manager FORD VOME CA Phone +1 (226) 218-2022 Mail robertleaderfestocom

North America

9 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

2 Remarks 21 Change history

Version Date Remark Author Chapter Pages

10 01082019 First draft James Orolim all

10 14102019 Updated E-Plan Link Hyper Links James Orolim Page 10

11 30032020 Changed to Internal Pilot Only for VT Basic pneumatic configuration

James Orolim Page 21 23

12 09-04-2020 Added QS-VO fitting options amp PUN-VO amp PUN-VO-C Added Individual VSVA valves

James Orolim Page 3534 amp 19

13 15052020 Added Load station valve 3-pos exhaust cntr detented on 14 Spring Center 12 Also clarified VT configuration as an EXAMPLE ONLY

James Orolim Page 21 22

14 17062020 Added SDBT Proximity Switch M12 add KSMTR-2-S-LED24-SA34199KR

James Orolim Page 37

14 02072020 Expanded Quick Disconnects NPHS-D amp NPHS-S James Orolim Page 36

Festo Recommended Products

10 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

22 Stars in Pneumatic A promise of success Cylinders with piston rod swivel cylinders valves service units sensors and connection technology from the core product range Look for the star when selecting products in the catalogue Over 2200 products that are

bull Worldwide always in stock bull Superb Festo quality at an attractive price bull Easy just a few clicks to place an order online

Ready for dispatch from the Festo factory in 24 hours

Ready for dispatch from the Festo factory in 5 days or less

Stars in Pneumatic

23 EPLAN macros Design and document circuit diagrams quickly and easily With the macro libraries created by Festo design in the E-CAD software EPLAN Electric P8 21 (or higher) is really quite easy

Macros for EPLAN

The following EPLAN data with all macros are available for download Created in EPLAN P8 version 21 23 and 24

Complete package contains

bull Article database with over 35000 products bull Function macros for 24000 products bull 2D graphics macros for 8900 products

LINK to EPLAN Macros

11 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

3 Components

31 Air preparation

31 Drip Leg amp Drain

Name Order Code Remarks Picture Links

Drip Leg ZDL Series

ZDL

G port 38 ndash 2rdquo TSSA Approved

Catalogue

Ball Valve Non-VentedNon-Locking

QH-38 9542 Ball Valve Drain

311 On-off valves

On-off valves manually operated

Name Order code Remarks Picture Links

MS6-EM MS6-EM1-12-SA241043C 571429

Port G14 G38 G12 G34 Flow rate 3000 8700 lmin Special version with red handle

Catalogue Documentation

Catalogue

Catalogue

MS9-EM MS9-EM-G-GR-SA244130A 1542176

Connection G12 G34 G1 G1 14 G1 12 Flow rate 8000 18000 lmin Special version with red handle

MS12-EM MS12-EM-G-GR-SA242625 571521

Port G1 G1 14 G1 12 G2 Flow rate 25000 32000 lmin Special version with red handle

On-off valves HE-LO HE-LO Connection G18 G14 G38 G12 G34 G1 Pressure 0 16 bar Flow rate 1000 10000 lmin

Voltage 12 24 42 V DC 24 48 110 230 V AC

Catalogue Documentation

Festo Recommended Products

12 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Part no Order code Name Links

571429 MS6-EM1-12-SA241043C On-off valve

1542176 MS9-EM-G-GR-SA244130A On-off valve 571521 MS12-EM-G-GR-SA242625A On-off valve 197134 HE-G12-LO Shut-off valve 197136 HE-G1-LO Shut-off valve 197135 HE-G34-LO Shut-off valve 197133 HE-G38-LO Shut-off valve

On-off valves electrically operated

Name Order code Remarks Picture Links

MS6-EE MS6-EE-hellip Port G14 G38 G12 G34 Flow rate 2600 7000 lmin Special version without manual override

Catalogue Documentation

Catalogue

Catalogue

186581 MSSD-EB-24-LED-M12 Use with MS6-EE size

Plug socket for solenoid coils M12 connector (to ISO 20401) 24VDC LED indicator

MS9-EE MS9-EE-hellip Connection G12 G34 G1 G1 14 G1 12 Flow rate 8000 18000 lmin Special version without manual override

MS12-EE MS12-EE-hellip Port G1 G1 14 G1 12 G2 Flow rate 25000 32000 lmin Special version without manual override

Part no Order code Name Links

558326 MS6-EE-12-V24-SA214825 On-off valve

13114755 MS9-EE-G-V24P-VS-US-CS On-off valve 13114754 MS12-EE-G-V24P-US-CS On-off valve

312 Soft-start valves

13 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

Name Order code Remarks Picture Links

MS6-DL MS6-DL-hellip Port G14 G38 G12 G34 Flow rate 2800 6450 lmin

Catalogue Documentation

Catalogue

MS12-DL MS12-DL-hellip Port G1 G1 14 G1 12 G2 Flow rate 25000 42000 lmin

313 Safety soft-startquick exhaust valves

Name Order code Remarks Picture Links

MS6-SV MS6-SV-12-C-hellip Size 6 Connection G12 Pressure 35 10 bar Flow rate 4300 lmin Voltage 24 V DC solenoid actuated Pressure gauge with bar psi MPa 32-way valve Normally closed Performance Level C Category 1 1-channel acc EN ISO 13849-1 M12 adapter 186581 MK cover plate for manual override

Catalogue Documentation

Catalogue

MS9-SV MS9-SV-G-C-hellip Size 9 Connection G34 G1 Pressure 35 16 bar Flow rate 16000 lmin Voltage 24 V DC 110 V AC 230 V AC solenoid actuated 32-way valve Normally closed Performance Level C Category 1 1-channel acc EN ISO 13849-1 M12 adapter 186581 MK cover plate for manual override

Festo Recommended Products

14 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Part no Order code Name Links

548713 MS6-SV-12-C-10V24P-AG-MK Soft-startquick exhaust valve 562176 MS9-SV-1-C-10V24P-VS Soft-startquick exhaust valve

314 Air Preparation Unit

Festo Item Description Picture

MS6-Series CS

Part Number 23300085

Typical Air prep unit for tooling G34 inout

Drip Leg Added as needed (see 31) Contact Festo for Additional Assembly Part Numbers

Safety solenoid valve MS6-SV In combination with MS series air supply service unit Using Safe relays use with connector PN 552703 Needs Ford Engr Approval Using Safe PLC use connector 5391469

MS6-SV--E MS-

Size 6 Connection G12 port blocks for other sizes Pressure 35 10 bar Flow rate 4300 lmin Voltage 24 V DC solenoid actuated Pressure gauge with bar psi MPa Ford China 32-way valve Normally closed

Documentation

15 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

315 Filter and Filter regulators

FORD configuration - metal bowl (U) - automatic drain (V)

Name Order code Remarks Picture Links

Filter regulator MS6hellip-LFR-hellip-U-V MS9hellip-LFR-hellip-U-V MS12hellip-LFR-hellip-U-V

Connection G14 G12 G1 G2 Degree of filtration 5 microm and 40 microm Flow rate MS6 2200 7200 lmin MS9 3600 21500 lmin MS12 11000 17000 lmin FORD configuration - metal bowl (U) - automatic drain (V)

Catalogue Documentation

Filter MS6hellip-LF-hellip-U-V MS9hellip-LF-hellip-U-V MS12hellip-LF-hellip-U-V

Degree of filtration 40 microm 5 microm Connection G14 G38 G12 G34 G1 G1 14 G1 frac12 G2 Flow rate MS6 2000 4100 lmin MS9 6000 16000 lmin MS12 11500 16000 lmin FORD configuration - metal bowl (U) - automatic drain (V)

Catalogue Documentation

Fine and micro filter MS6hellip-LFM-hellip-U-V MS9hellip-LFM-hellip-U-V MS12hellip-LFM-hellip-U-V

Connection G14 G12 Flow rate 140 3000 lmin Degree of filtration 001 microm 1 microm Flow rate MS6 140 3000 lmin MS9 325 10000 lmin MS12 700 23000 lmin FORD configuration - metal bowl (U) - automatic drain (V

Catalogue Documentation

Festo Recommended Products

16 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

316 Pressure regulators

Name Order code Remarks Picture Links

MS4-LR MS4-LR-hellip Port G18 G14 G38 Flow rate 1000 2100 lmin

Catalogue Documentation

Catalogue

Catalogue

Catalogue

MS6-LR MS6-LR-hellip Port G14 G38 G12 G34 Flow rate 2200 7500 lmin

MS9-LR MS9-LR-hellip Connection G12 G34 G1 G1 14 G1 12 Flow rate 5000 26500 lmin

MS12-LR MS12-LR-

Port G1 G1 14 G1 12 G2 Flow rate 12000 22000 lmin

Precision regulator MS6-LRP

MS6-LRP-

Port G14 G38 G12 G34 Flow rate 800 5000 lmin

Catalogue Documentation

Part no Order code Name Links

527690 MS4-LR-14-D6-RG-AS Pressure regulator 527663 MS6-LR-14-D6-RG-AS Pressure regulator 562530 MS9-LR-1-D6-RG-AS Pressure regulator 535021 MS12-LR-G-D6-AS Pressure regulator

17 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

317 Pressure gauges

Name Order code Remarks Picture Links

Pressure gauges MA MA-hellip-RG Connection G18 G14 In-line installation with indicating range of 0 25 bar Display units - bar DIN EN 837-1 Adjustable red-green area Screen with red-green scale can be ordered for fine filter separately

Catalogue Documentation

Vacuum gauges VAMFVAM VAMFVAM Connection G18 G14 R18 R14 Front panel mounting in-line installation Indicating range -1 9 bar Display units - bar - psi - inHG DIN EN 837-1

Catalogue Documentation

Pressure gauges PAGN for valve terminals

PAGN-hellip Connection for QSP-10 Indicating range 0 10 bar 0 16 bar Display units - bar - psi DIN EN 837-1

Catalogue Documentation

Part no Order code Name Links

525725 MA-40-10-R18-E-RG Pressure gauge 525726 MA-40-16-R18-E-RG Pressure gauge 546963 MA-40-25-R18-E-RG Pressure gauge 525728 MA-50-10-R14-E-RG Pressure gauge 525729 MA-50-16-R14-E-RG Pressure gauge 525727 MA-50-25-R14-E-RG Pressure gauge 719963 Red-green screen diameter 40 Screen with rotary red area 719962 Red-green screen diameter 50 Screen with rotary red area

318 Silencers Name Order code Remarks Picture Documentation

Silencer AMTE AMTE-hellip Metal variant Connecting threads M3 M5 G18 G14 G38 G12 G34 G1 UNF10-32 NPT18-27 NPT14-18 NPT38-18 NPT12-14 Sound pressure level 71 95 dB(A)

Catalogue Documentation

Catalogue

Silencer U U-hellip-B Threaded conne tion M5 G12 G14 G18 G38 G34 G1 Barbed connector connection PK-3 PK-4 Noise level 65 84 dB(A)

Festo Recommended Products

18 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Software tool ndash Air consumption of cylinders With this software tool the air consumption of cylinders can be calculated For the right dimensioning of an air preparation

unit the air consumption is crucial

LINK to the software tool bdquoAir consumption of cylindersldquo

19 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

32 Valves

321 Single valves

Directional valves ndash Pneumatically operated or Solenoid Operated Applications with over 4 valves in one location must use fieldbus

Name Order code Remarks Picture Documentation

Directional valves according to ISO 15407-1

VSPA-

ISO size 18mm (ISO 02) ISO size 26mm (ISO 01) Flow rate 500 1000 lmin Sub-base valve - Pneumatically actuated

Catalogue Documentation

Directional valves according to ISO 5599-1 Solenoid Air Pilot

J- VL- VSVA--1R5L

ISO1 ISO2 ISO3 Flow 1 200 6 000 lmin Sub-base valve - Pneumatically or Solenoid actuated Sub-bases Manifold sub-bases Throttle plates Intermediate pressure regulator plates

Catalogue Documentation

ISO 02 (18mm ndash 450 - 550 lmin)

Part no Order code Name Links

546724 VSPA-B-B52-A2 Pneumatic valve 546725 VSPA-B-D52-A2 Pneumatic valve 546727 VSPA-B-M52-M-A2 Pneumatic valve 546729 VSPA-B-P53E-A2 Pneumatic valve 546728 VSPA-B-P53U-A2 Pneumatic valve

ISO 01 (26mm ndash 1000 - 1100 lmin)

Part no Order code Name Links

546714 VSPA-B-B52-A1 Pneumatic valve 546715 VSPA-B-D52-A1 Pneumatic valve 546717 VSPA-B-M52-M-A1 Pneumatic valve 546719 VSPA-B-P53E-A1 Pneumatic valve 546718 VSPA-B-P53U-A1 Pneumatic valve

ISO 1 (42mm ndash 1200 lmin)

Part no Order code Name Links

151007 J-52-D-1-C Pneumatic valve 151014 VL-52-D-1-FR-C Pneumatic valve 151012 VL-53B-D-1-C Pneumatic valve 151011 VL-53E-D-1-C Pneumatic valve

Festo Recommended Products

20 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

ISO 2 (54mm ndash 2300 lmin)

Part no Order code Name Links

151846 J-52-D-2-C Pneumatic valve 151844 VL-52-D-2-FR-C Pneumatic valve 151850 VL-53B-D-2-C Pneumatic valve 151849 VL-53E-D-2-C Pneumatic valve

ISO 3 (65mm ndash 4500 ndash 4600 lmin)

Part no Order code Name Links

151865 J-52-D-3-C Pneumatic valve 151863 VL-52-D-3-FR-C Pneumatic valve 151869 VL-53B-D-3-C Pneumatic valve 151868 VL-53E-D-3-C Pneumatic valve

Accessories to single valves according to ISO 15407-1

Name Order code Remarks Picture Documentation

Manifold sub-bases NAW-hellip

Catalogue Documentation

Individual sub-bases NAS-hellip

End Plate Kits for manifold NEV

Accessories to single valves according to ISO 5599-1

Name Order code Remarks Picture Documentation

Sub-base side ported

NAS-hellip NAU-hellip

pneumatic port from the side

Catalogue Documentation

Sub-base bottom ported

NAV-hellip pneumatic port from bottom of the valve

Sub-base side ported

NAVW-hellip pneumatic port from the

End plate kit for manifold sub-bases

NEV-hellip

Catalogue Documentation

21 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

322 Load Station Valve

53 valve to be used in load station applications

Name Order code Remarks Picture Documentation

Directional valves according to ISO 15407-2

VSVA-

ISO size 18mm amp 26mm Flow rate 500 - 1000 lmin

Catalogue Documents

bull 53 solenoid air piloted valve with manual override detentedretained on 12 and spring center

on 14 used for specific applications based on Fordrsquos Standards

bull When the 14 solenoid is energized the spool will shift compressing the mechanical spring

bull When the 14 solenoid is de-energized the spool will center to exhaust position via spring

bull When the 12 solenoid is energized the spool will shift engaging the detent if the solenoid is de-

energized the valve will hold last state

Festo Recommended Products

22 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

323 Valve terminal CPXVTSA

Valve terminal kit VTSA with CPX (Type44) ISO 15407-2 ISO5599-2

Name Order code Remarks Picture Documentation

VTSA with CPX-Terminal Ident code 1 Ident code 2

Control via fieldbus or control block Electrical terminal type 51E metal subbases Max32 solenoid coils Max 10 electrical modules - Power Supply 78rdquo 4-Pin type - Digital inputsoutputs - Analogue inputsoutputs - Parameterization of inputs and outputs - Convenient integrated diagnostics - Preventive maintenance concepts Connecting thread G-Port

Catalogue Documentation

Part no Order code Name Links

539217 () VTSA-FB Valve manifold

() configurable product

Example configuration This is only an example actual configurations will be based on your tooling requirements

Example configuration 51E-F36GCQCNMKBNMKBNMKB-S 44P-N-V1-SM-4B-8J

Example configuration Internal Pilot V or V1 is Standard

X or X1 External Pilot Requires Ford Engineering Approval

LINK

23 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

Identcode Describtion

51E- CPX - Electrical part

F36GCQC Fiedlbus node for ETHERNETIP (M12) with power supply 78 4 PIN CIP

NMKB Input module 16 digital inputs diagnostic with connection block 8xM12 5-PIN double metal design

DKA Input module 8 digital inputs diagnostic with connection block 4xM12 5-PIN double metal design

AKA Output module 4 digital outputs aacute 1A with connection block 4xM12 5-PIN metal design

LKA Output module 8 digital outputs aacute 05A with connection block 4xM12 5-PIN double metal design

-S CPX Pneumatik-Interface to VTSA

+BA M12 cover caps (necessary for unused M12 ports (IP65))

Festo Recommended Products

24 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Part number Order code Name Ident code Links

CPX Electrical part (51E-)

550212 CPX-M-EPL-EV End plate left --- 550214 CPX-M-EPR-EV End plate right (CPX without pneumatic) --- 1912451 CPX-M-FB36 Fieldbus node for ETHERNETIP F36 568956 CPX-M-GE-EV-S-78-CIP-4P Interlinking block with system power supply 78rdquo 4 PIN CIP QC 550208 CPX-M-GE-EV-S-78-5POL Interlinking block with system power supply 78rdquo 5 PIN QP 550206 CPX-M-GE-V Interlinking block --- 550202 CPX-M-16DE-D 16x digital input module with channel diagnosis NM 541480 CPX-8DE-D 8x digital input module with channel diagnosis D 195754 CPX-4DA 4x digital output module A 541482 CPX-8DA 8x digital output module L 549335 CPX-M-AB-8-M12X2-5POL Connection block 8xM12 5-PIN metal KB 549367 CPX-M-AB-4-M12X2-5POL Connection block 4xM12 5-PIN metal KA 2721419 CPX-M-BG-VT-2X Mounting bracket AW

25 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

Part number Order code Name Ident code Links

VTSA Pneumatic part (45P-)

550663 VABA-S6-1-X2 CPX Pneumatic-Interface VTSA S

18mm (ISO 02) - 550 lmin

539224 VABV-S4-2S-G18-2T2 Manifold sub-base for 2 bistable valves A 539185 VSVA-B-M52-MZD-A2-1T1L 52-way valve single-solenoid with spring return O 539182 VSVA-B-B52-ZD-A2-1T1L 52-way valve double solenoid J 539186 VSVA-B-P53U-ZD-A2-1T1L 53-way valve mid-position pressurized B 539187 VSVA-B-P53E-ZD-A2-1T1L 53-way valve mid-position exhausted E 539213 VABB-S4-2-WT Vacant position (cover plate) L 26mm (ISO 01) ndash 1100 lmin

539220 VABV-S4-1S-G14-2T2 Manifold sub-base for 2 bistable valves B 539159 VSVA-B-M52-MZD-A1-1T1L 52-way valve single-solenoid with spring return O 539156 VSVA-B-B52-ZD-A1-1T1L 52-way valve double solenoid J 539160 VSVA-B-P53U-ZD-A1-1T1L 53-way valve mid-position pressurized B 539161 VSVA-B-P53E-ZD-A1-1T1L 53-way valve mid-position exhausted E 539212 VABB-S4-1-WT Vacant position (cover plate) L 42mm (ISO 1) ndash 1300 lmin 542458 VABV-S2-1S-G38-T2 Manifold sub-base for 1 bistable valves B 543696 VSVA-B-B52-ZD-D1-1T1L 52-way valve single-solenoid with spring return O 543699 VSVA-B-M52-MZD-D1-1T1L 52-way valve double solenoid J 543701 VSVA-B-P53E-ZD-D1-1T1L 53-way valve mid-position pressurized B 543700 VSVA-B-P53U-ZD-D1-1T1L 53-way valve mid-position exhausted E 543186 VABB-S2-1-WT Vacant position (cover plate) L 52mm (ISO 2) ndash 2900 lmin 560841 VABV-S2-2S-G12-T2 Manifold sub-base for 1 bistable valves B 560818 VSVA-B-B52-ZD-D2-1T1L 52-way valve single-solenoid with spring return O 560821 VSVA-B-M52-MZD-D2-1T1L 52-way valve double solenoid J 560823 VSVA-B-P53E-ZD-D2-1T1L 53-way valve mid-position pressurized B 560822 VSVA-B-P53U-ZD-D2-1T1L 53-way valve mid-position exhausted E 560845 VABB-S2-2-WT Vacant position (cover plate) L 65mm (ISO 3) ndash 4000 lmin

18841 VIGI-04-D-3 Manifold sub-base for 1 bistable valves M 151863 VL-52-D-3-FR-C 52-way valve single-solenoid with spring return O 34934 MUH-ZP-D-3-24G Intermediate plate (O valve) --- 151865 J-52-D-3-C 52-way valve double solenoid J 34935 MUHX2-ZP-D-3-24G Intermediate plate (J valve) --- 151869 VL-53B-D-3-C 53-way valve mid-position pressurized B 151868 VL-53E-D-3-C 53-way valve mid-position exhausted E 36121 IAP-04-D-3 Vacant position (cover plate) L

End plates accessory sealings etc

560837 VABE-S6-1R-G34 Right-hand end plate with supply air exhaust air internal pilot air G34

V1

539231 VABF-S6-1-P1A7-G12 Supply plate to the left upstream joint exhaust 35 XU 541010 VAMC-S6-CH Cover for manual override non-detenting (10 pcs) N 541011 VAMC-S6-CS Cover for manual override blocked (10 pcs) V 539228 VABD-S6-10-P3-C Duct separation 1 3 5 S 539227 VABD-S6-10-P1-C Duct separation 1 T 539229 VABD-S6-10-P2-C Duct separation 3 5 R

Festo Recommended Products

26 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

324 Check valves

Name Order code Remarks Picture Documentation

Piloted check valves HGL

HGL-hellip Use only in combination with manual override HAB

Port M5 G18 G14 G38 G12 Flow rate 130 1600 lmin Shut-off valve - Pneumatic piloted non-return valve

Catalogue Documentation

Catalogue

Manual overrides HAB-

Hand lever Manual overrides

PO Check FC wmanual Rls VFOF-LE-BAH Port 1814 Tube size 6 amp 8mm Flow rate 0hellip 870 lmin PO Check Flow Control with manual release

Catalogue

PO Check wmanual release VBNF Port 1814 Tube size 6 amp 8mm Flow rate 0hellip 870 lmin PO Check amp Manual Release Only

27 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

325 Other valves

Name Order code Remarks Picture Documentation

Hand lever valves VHER VHER-hellip Connection M5 G18 G14 G12 also available with NPT thread Flow rate 170 3800 lmin

Catalogue Documentation

Shuttle valve OS OS Flow rate 100 5000 lmin Barbed connector for 3 mm ID tubing M5 G18 G14 G12 OR function

Catalogue Documentation

Quick Exhaust Valve VBQF Connection 18 14 Flow 350 2500 lmin

Catalogue

Quick Exhaust Valve SE SEU

Connection 18 14 38 12 34 Flow 300 6480 lmin

Catalogue

Manually operated valves VHEF-L VHEF-ES VHEF-HS

Connection 1814 Vacuum pressure to 10bar Various Function types Flow rate up to 1200 lmin

Catalogue

Documentation

Swivel lever valve

RW0-3-18 Connection 18 Vacuum pressure to 8bar Flow rate 0-140 lmin

Catalogue

Documentation

Roller lever valve RS-hellip-18 R-3-hellip R-5-hellip L-3-hellip L-5-hellip

Connection M5 Vacuum pressure to 8bar Flow rate 0-80 lmin

Catalogue

Stem actuated valve VMEF-Shellip VMEF-Rhellip VMEF-Khellip

Connection 1814 Vacuum pressure to 10bar Flow rate up to 1200 lmin

Catalogue

Foot Valve F-3-hellip F-5-hellip

Connection frac14 Vacuum pressure to 10bar Flow rate 550 lmin

Catalogue

Festo Recommended Products

28 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

326 Flow control valves

Name Order code Remarks Picture Documentation

One-way flow control valves GRLA GRLZ

GRLA-hellip GRLZ-hellip

Connection M3 M5 G 18 G 14 G 38 G 12 also available with NPT thread Plug connector 3 4 6 8 10 12 mm Flow rate 0 1400 lmin Non-return and flow control valve

Catalogue Documentation

In-line installation GR GR-

GRA-

Connection M3 M5 G18 G14 G38 G12 G34 Push-in connector 3 4 6 8 mm Flow 0 3 300 lmin Non-return and flow control valve

Catalogue Documentation

327 Proportional valves

Must be approved by Ford Controls Engineering

Name Order code Remarks Picture Documentation

Proportional-pressure regulators VPPM

VPPM-

Connection G18 G14 G12 Flow rate 380 7000 lmin 3-way proportional pressure regulators Choice of 3 regulator settings (fast universal precise) Display available as option

Catalogue Documentation

29 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

33 Actuators

331 Standard cylinders

Cylinders shall be ordered in increment of 10 mm strokes

Name Order code Remarks Picture Documentation

Standard cylinder DSBC ISO 15552

DSBC-hellip Diameter 32 40 50 63 80 100 125 mm Stroke length 1 500 mm Force 19 - 295 N Double-acting Position sensing Fixedadjustableself-adjusting cushioning

Catalogue Documentation

Round cylinders DSNU ISO 6432

DSNU-hellip Diameter 8 10 12 16 20 25 mm (standard) Stroke length 1 500 mm Force 19 1870 N Double-acting Position sensing Fixedadjustableself-adjusting cushioning Mounting flange

Catalogue Documentation

Compact cylinder AND ISO 21287

ADN-hellip

Diameter 12 16 20 25 32 40 50 63 80 100 125 mm Stroke length 1 500 mm Force 51 7363 N Double-acting Fixedself-adjusting cushioning

Catalogue Documentation

Large bore cylinder ISO 15552

DSBG- Diameter 160 200 250 320 mm Stroke length 10 2000 mm Force 12064 48250 N Double-acting Position sensing Fixedadjustable cushioning Male thread Numerous variants

Catalogue

Festo Recommended Products

30 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Must be approved by Ford Controls Engineering

Name Order code Remarks Picture Documentation

Compact cylinder AEN Single-acting

AEN-hellip Diameter 12 16 20 25 32 40 50 63 80 100 mm Stroke length 1 25 mm Force 59 4510 N Single-acting pushingpulling Fixed cushioning

Catalogue Documentation

Round cylinders ESNU Single-acting

ESNU-hellip Diameter 8 10 12 16 20 25 mm (standard) Diameter 32 40 50 63 mm Stroke length 1 50 mm Force 24 1763 N Single-acting pushing Position sensing Fixed cushioning Mounting flange

Catalogue Documentation

Software tool ndash Simulation of pneumatic drives With this software tool you can simulate pneumatic systems As result of this tool you receive information about cycle time speed acceleration and other values

LINK to the software tool bdquoSimulation of pneumatic drivesldquo

31 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

332 Guided drives

Name Order code Remarks Picture Documentation

Guided drives DFM metric DFM-hellip Diameter 12 16 20 25 32 40 50 63 80 100 mm Stroke length 10 400 mm Force 51 4712 N Position sensing Fixedadjustable cushioning Plain-bearing guide Recirculating ball bearing guide Variants available

Catalogue Documentation

Mini slide DGSL metric DGSL-hellip

DGST-hellip Size 4 6 8 10 12 16 20 25 Diameter 6 8 10 12 16 20 25 32 mm Stroke length 10 200 mm Force 17 483 N Position sensing Fixedadjustable cushioning Ball bearing cage guide

Catalogue Documentation

333 Linear guides

Pneumatic Data Form 2632 ndash 116 Linear guide units 127 Electric drive actuators ndash Passive Guides

Name Order code Remarks Picture Documentation

Guide units FEN metric

FEN-hellip For Diameter 8 10 12 16 20 25 mm Stroke length 1 250 mm Plain-bearing guide Recirculating ball bearing guide

Catalogue Documentation

Guide units FENG metric

FENG-hellip For Diameter 32 40 50 63 80 100 mm Stroke length 10 500 mm Plain-bearing guide Recirculating ball bearing guide

Catalogue Documentation

Guide axes FDG-KF

FDG-hellip-KF-hellip Size 18 25 40 63 mm Stroke length 1 4 500 mm Recirculating ball bearing guide

Catalogue Documentation

Festo Recommended Products

32 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

334 Flat cylinders

Name Order code Remarks Picture Documentation

DZH

DZH-hellip Use for new machine designs

Diameter 16 20 25 32 40 50 63 mm Stroke length 1 1000 mm Force 104 1870 N Double-acting Non-rotating piston rod Position sensing Adjustable cushioning

Catalogue Documentation

Flat cylinder DZF metric

DZF-hellip

Diameter 12 18 25 32 40 50 63 mm Stroke length 1 320 mm Force 68 1870 N Double-acting Non-rotating piston rod Position sensing Fixed cushioning

Catalogue Documentation

335 Cylinder with end locks

Name Order code Remarks Picture Documentation

DSBC standard cylinder with end locks

DSBC-hellip-E1-hellip

Configurable via the standard cylinder DSBC

Catalogue Documentation

ADN compact cylinder with end locks

AND-hellip-EL

Configurable via the compact cylinder ADN

33 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

336 Cylinders Mechanical Rod Lock

Name Order code Remarks Picture Documentation

Cylinder wRod Lock ISO 15552 Standard

DSBC-C

Diameter 32 40 50 63 80 100 mm Stroke length 10 2800 mm Force 415 4712 N Double-acting Position sensing Fixedadjustable cushioning Male thread Numerous variants

Catalogue

Documentation

Compact Cylinder wRod Lock ISO 21287

ADN-KP

Diameter 20 25 32 40 50 63 80 100 mm Stroke length 10 500 mm Force 188 4712 N Double-acting Position sensing Fixed cushioning Female thread Male thread

Catalogue

Round Line Cylinder wRod Lock ISO 6432

DSNU-KP

Diameter 8 10 12 16 20 25 mm Stroke length 1 500 mm Force 19 295 N Double-acting Position sensing Fixedadjustable cushioning Female thread Male thread

Catalogue

337 Escapement

Name Order code Remarks Picture Documentation

Parts Feeder

HPV Diameter 10 14 22 mm Stroke length 10 60 mm Force 45 225 N

Position sensing

Catalogue

Festo Recommended Products

34 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

34 Process Automation

Name Order code Remarks Picture Documentation

Quarter turn actuators DFPD DFPD-hellip Size 10 480 Torque 10 480 Nm Swivel angle 0 90deg 0 180deg Flange hole pattern to ISO 5211 NAMUR connection pattern for solenoid valvessensor boxes to VDIVDE 3845

Catalogue Documentation

VAPB ball valves VAPB-hellip Port Rp 14 Rp 38 Rp 12

Rp 34 Rp1 Rp1 14 Rp1 12 Rp2 Rp2 12 Rp3 Rp4 Flow rate 2000 23500 lmin Flange hole pattern to ISO 5211 Mechanically actuated Corrosion and acid-resistant designs 2-way ball valve

Catalogue Documentation

Pinch Valve VZQA-C-M22C VZQA-C-M22U

Normally Closed Normally Open frac14 - 1 G or NPT

Catalogue Documentation

Angle Seat Valve VZXF

Connection 12 34 1 1 14 1 12 2 Flow rate 3000 36100 lmin Inline valve - Pneumatically actuated

Catalogue Documentation

35 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

35 Pneumatic fitting system

351 Standard outside diameter (OD) tubing

Name Order code Remarks Picture Documentation

PUN-H PUN-VO Standard

PUN-H-hellip PUN-VO

Outside diameter 2 16 mm Internal diameter 21 11 mm Temperature-dependent operating pressure -095 10 bar Ambient temperature -35 60deg C Operating medium - Compressed air - Vacuum - Water

Catalogue Documentation

Catalogue

Catalogue

PAN-V0 PUN-VO-C Welding environment Flame RetardantSplatter less

PAN-hellip-V0 PUN-VO-C

Outside diameter 6 14 mm Temperature-dependent operating pressure -095 12 bar Ambient temperature -30 90 degC Operating medium - Compressed air - Vacuum - Water - Mineral oil

PEN Chemical resistance (Chemicals)

PEN-hellip Outside diameter 4 16 mm Internal diameter 27 108 mm Temperature-dependent operating pressure -095 10 bar Ambient temperature -30 60deg C Operating medium - Compressed air - Vacuum

Attribute comparison ndash Plastic tubing standard OD Documentation

Typ

Co

mp

ress

ed

air

va

cuu

m

Wa

ter

Min

era

l o

il

Fo

od

-sa

fe

Ma

teri

al

fire

te

st

An

tis

tati

c

Ha

log

en

-fre

e

Co

nta

ct w

ith

ele

ctri

cal

cab

les

Su

ita

ble

fo

r ch

ain

lin

k

tru

nk

ing

Ap

pro

ved

by

TUuml

V

Ma

riti

me

cla

ssif

ica

tio

n

Ch

em

ica

ls

Mic

rob

es

UV

ra

dia

tio

n

Hy

dro

lysi

s

Fle

xib

ilit

y

PUN-H

- -

- - ++ - - + ++ ++1) ++ +++

PAN-V0

- UL94

V0 - - ++ - - + ++ ++ ++ ++

PEN

- - - -

+++ - ++ ++ ++1) +++ ++

applies +++ Very well suited 1) Applies for black colour

++ Well suited + Limited suitability (upon request) - Unsuitable

Festo Recommended Products

36 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

352 Fittings

Name Order code Remarks Picture Documentation

Push to lock fittings

QS NPQH (Metal Fittings) VO

Connection M3 M5 M7 18 14 12 38 Diameter 4 6 8 10 12 16 mm screw connection - G thread with sealing ring Suitable for a vacuum Push-in fittings Push-in connectors

Catalogue

353 Quick Disconnect

Name Order code Remarks Picture Documentation

Pneumatic Quick Disconnect

KD NPHS-Dhellip-

Connection M3 M5 18 14 38 12 Diameter 2 3 4 6 9 13 mm Threaded connection - Metric thread with sealing ring - G thread with sealing ring Shut-off on one side Shut-off on both sides

Safety coupling to ISO 4414

Catalogue

KS NPHS-Shellip-

Connection M3 M5 18 14 38 12 Diameter 2 3 4 6 9 13 mm Threaded connection - Metric thread with sealing ring - G thread with sealing ring Shut-off on one side Shut-off on both sides

Safety coupling to ISO 4414

Catalogue

37 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

3531111 Sensors and other equipment

354 Proximity sensors

Name Order code Remarks Picture Documentation

SMT-8M-A for T-slot SMT-10M SDBT-hellipM12 KSMTR

SMT-8M-hellip SMT-10M SDBT-BSW-hellipM12 KSMTR-2-S-LED-24- SA34199KR

Electronic PNP Configurable Electrical connection M8 M12 open cable end ATEX 3GD 5 30 V DC Voltage 24VDC Connection plug M12 Non-contacting PNP Voltage 24VDC Connection M12 PNP Cable wplug M12x1 Pin collection 14

Catalogue Documentation

Catalogue

Documentation

355 Pressure and vacuum sensors

Name Order code Remarks Picture Documentation

Pressure sensors SPAU SPAU-

Pressure measuring range -1 to 16 bar Voltage 20 30 V DC Switching output 2x PNP or 2x NPN selectable Electrical output 01 10 V 1 5 V 4 20 mA Pneumatic connection G18 R18 R14 NPT18 M5 M7 push-in connector 4 mm 6 mm 532 Pressure switch Vacuum switch

Catalogue Documentation

Festo Recommended Products

38 wwwfestocom P703U704 (Body shop)

Project book ndash P703U704 (Body shop) ndashFORD

Notes

39 wwwfestocom

Project book ndash P703U704 (Body shop) ndash FORD

wwwfestocomautomobil

Our aim is to become a trusted industrial automation partner by working together with Ford to achieve their global goals through shared values -Global Festo Ford Team-

rarr WE ARE THE ENGINEERS OF PRODUCTIVITY