applications of conductive products & services polymer ...polymer nano-dispersion background we...

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Anticorrosive Primer / Sealant Electrostatic Dissipation Coatings Electromagnetic Interference Shielding Static Resistant Fibers/Textiles Conductive Ink/Toner Conductive Adhesives Etc. Phone: 302-533-6533 E-mail: [email protected] 280 Quigley Blvd. New Castle, DE 19720 U.S.A. www.ancatt.com Products & Services Applications of Conductive Polymer Nano-Dispersion Background We Provide Coating Formulation Licensing Coating Formulation Consultations Conductive Polymer NanoDispersion Specialty Product Development Joint Product Development / Partnerships The current most effective anticorrosion pig- ment is the highly toxic and carcinogenic Hexavalent Chromate and the regulations are tightening. The less toxic metallic zinc has been tried, however zinc can not protect aluminum, galvanized steels, and is less effec- tive in severe corrosive environment. Zinc reserve is facing depletion. Chromates are maintained solely because their performance have not yet been achieved. Industry is in need of an effective chromate replacement, and the researchers have long been looking for the answer... Since the reporting of polyaniline anticorro- sion effect in 1981, hundreds of papers and patents have been published or issued on polyaniline anti-corrosion coatings as an envi- ronmentally friendly alternative, but there is still no such product on the market today... Green Chemistry & Engineering Business Plan Competition, 1st Place Winner NEXT EXT EXT GENERATION ENERATION ENERATION CORROSION ORROSION ORROSION PROTECTION ROTECTION ROTECTION WITHOUT WITHOUT WITHOUT HEAVY EAVY EAVY-METAL ETAL ETALS American Chemical Society No Chromate No Zinc No Lead 13,000+ hrs of Salt Fog Exposure Protects Many Metals A Wide Range of Applications AnCatt Coating holds promise to revolutionize the AnCatt Coating holds promise to revolutionize the Anti Anti- Corrosion Coating Markets. Corrosion Coating Markets. - ChemicalInformer ChemicalInformer Discovery and Development of Conducting Polymers Won 2000 Nobel Chemistry Award with Many Brilliant Applica- tions Such as Using as Corrosion Inhibitors © 2015AnCatt Inc. 2015 Green Chemistry LAUNCH Award

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Page 1: Applications of Conductive Products & Services Polymer ...Polymer Nano-Dispersion Background We Provide Coating Formulation Licensing ... however zinc can not protect aluminum, galvanized

Anticorrosive Primer / Sealant

Electrostatic Dissipation Coatings

Electromagnetic Interference Shielding

Static Resistant Fibers/Textiles

Conductive Ink/Toner

Conductive Adhesives

Etc.

Phone: 302-533-6533

E-mail: [email protected]

280 Quigley Blvd.

New Castle, DE 19720

U.S.A.

www.ancatt.com

Products & Services

Applications of Conductive

Polymer Nano-Dispersion

Background

We Provide

Coating Formulation Licensing Coating Formulation Consultations Conductive Polymer NanoDispersion Specialty Product Development Joint Product Development / Partnerships

The current most effective anticorrosion pig-ment is the highly toxic and carcinogenic Hexavalent Chromate and the regulations are tightening. The less toxic metallic zinc has been tried, however zinc can not protect aluminum, galvanized steels, and is less effec-tive in severe corrosive environment. Zinc reserve is facing depletion. Chromates are maintained solely because their performance have not yet been achieved. Industry is in need of an effective chromate replacement, and the researchers have long been looking for the answer... Since the reporting of polyaniline anticorro-sion effect in 1981, hundreds of papers and patents have been published or issued on polyaniline anti-corrosion coatings as an envi-ronmentally friendly alternative, but there is still no such product on the market today...

Green Chemistry & Engineering Business

Plan Competition, 1st Place Winner

NNNEXTEXTEXT GGGENERATIONENERATIONENERATION CCCORROSIONORROSIONORROSION PPPROTECTIONROTECTIONROTECTION WITHOUTWITHOUTWITHOUT

HHHEAVYEAVYEAVY---MMMETALETALETALSSS

American Chemical Society

No Chromate

No Zinc

No Lead

13,000+ hrs of

Salt Fog Exposure

Protects Many

Metals

A Wide Range of

Applications

AnCatt Coating holds promise to revolutionize the AnCatt Coating holds promise to revolutionize the

AntiAnti--Corrosion Coating Markets.Corrosion Coating Markets.

-- ChemicalInformerChemicalInformer

Discovery and Development of Conducting Polymers Won

2000 Nobel Chemistry Award with Many Brilliant Applica-

tions Such as Using as Corrosion Inhibitors

© 2015AnCatt Inc.

2015 Green Chemistry LAUNCH Award

Page 2: Applications of Conductive Products & Services Polymer ...Polymer Nano-Dispersion Background We Provide Coating Formulation Licensing ... however zinc can not protect aluminum, galvanized

AnCatt Inc. developed 1st successful heavy-

metal free heavy-duty anti-corrosion coating.

With the record-making 13,000+ hrs of inde-

pendent salt fog test, it is also the first super-

duty anti-corrosion coating, features:

Please visit : www.ancatt.com for more details

Salt Fog (SF) and Cyclic Weathering (CW)

Test Results - Provided by KTA-Tator

AnCatt also developed Conductive Polymer

Nanoparticle Dispersion (CPND). CNPD is

easy to be processed (soluble and extrudable),

and the dispersed conductive polymer particles

are in a consistent olive shape of proximately

100 nm long and 50 nm wide. CPND could

enables commercialization of some long been

anticipated conductive polymer applications

besides anti-corrosion primers, such as electro-

static dissipation coatings, electromagnetic in-

terference shielding, static resistant fibers, con-

ductive inks, conductive toners, conductive

adhesives, conductive textiles, etc.

5000 hrs SF

Steel P3

6500 hrs CW

Aluminum P4

8372 hrs SF

Steel P5

8372hrs SF

Steel P6

Conductive Polymer Nanodispersion

TDS Part A Part B

Co

lor

So

lid C

on

ten

t

Th

ick

ness

(µm

)

Co

vera

ge

(g/m

2)

Su

rfa

ce D

ry-

ing

(hrs)

Dry

ing

Tim

e

(hrs)

Sh

elf L

ife (m

on

th)

Mix

ing R

atio

A

/B

Primer Light

Blue

~40

%

~20 180 0.5 4 6-9 1/0.40

Inter-

Layer

White

/Ivor

~79

%

~50 250 2 16 6-9 1/0.16

Top

Coat

Many ~83

%

~50 240 3 16 6-9 1/0.15

Test Hours Metal Blis-

tering

Rust

ing

Under-

cutting

ID

P1 SF 13,740 Steel 10 10- 2-7

P2 SF 10,740 Aluminum 10 10- 0

SF 5,000 Steel 10 10 <1mm P3*

CW 6,500 Aluminum 10 10 0 P4*

SF 8,372 Steel 10 10- ~ 3mm P5*

SF 8,372 Steel 10 10- ~ 3mm P6*

Color changes along with oxidation

States

Rigorous research for a greener planet :) New Castle, Delaware, USA. (302) 533-6533

EMS images

at 100 nm

Composite

powder

Technical Data

- Discoloration was founded on this panel * Photos available below

Unprecedented Anti-Corrosion Performance:

Over 13,000 hours of Salt Fog Exposure Test

(ASTM B 117), still no rusting or blistering

Environmentally Friendly: The primer con-

tains no heavy-metal pigments such as Zinc,

Chromate, or Lead

Very Good Adhesion: Pull-off adhesion

(ASTM D 4541) scored 700-800 psi on samples

after 1,000 hrs cyclic weathering ( >= 200 psi

can be considered good). Tape adhesion (ASTM

D 3359) received perfect scores of 5A for all

replicates after 8,372 hrs of salt fog exposure

Protect Many Metals besides Iron/Steel, for

example, Galvanized Steel, Stainless, Zinc, Alu-

minum, Copper , Silver, Titanium, etc.

Scratch and Pinhole Tolerant: Self-Healing

No Surface Pre-Treatment Required

A 2-Layer System & Polyurethane Topcoat

Easy to Apply with Brush, Roller, or Spray

Cost Effective & Easy to Manufacturing

Market: Direct corrosion cost

3-5% of a country’s GDP or trillion of dollars worldwide.

Next Generation Anti-Corrosion Coatings

Heavy-Metal Free & Heavy-Duty