application for construction products directive …qingdao hichanse group ltd. wood-burning stove...

Beide Product Service Limited U.K.: 10 Coptic Street, London WC1A 1NH, England, United Kingdom. China: R.1001-1006, New East Bld. B, Nanxin Road, Nanshan, Shenzhen Http://www.szbeide.com Email: [email protected]

Report No.: B-S08030127-1 of 13

APPLICATION FOR CONSTRUCTION PRODUCTS DIRECTIVE

On Behalf of

QINGDAO HICHANSE GROUP LTD.

WOOD-BURNING STOVE

Model: WSD-A01, WSD-A02, WSD-A03, WSD-A04, WSD-A05, WSD-A06, WSD-A07, WSD-A08, WSD-A09, WSD-A10

Prepared For : Qingdao Hichanse Guoup Ltd.

Eastern Wenhua Road, Jimo Economic Developing Zone, Shandong Province, China

Prepared By : Beide Product Service Limited

U.K.: 10 Coptic Street, London WC1A 1NH, England, United Kingdom.

China: R.1001-1006, New East Bld. B, Nanxin Road, Nanshan, Shenzhen, China

Date of Test : Apr. 02-16, 2008

Date of Report : Apr. 17-21, 2008

Report Number : B-S08030127-1


Report No.: B-S08030127-1 of 13

CPD Report

EN 13240

ROOMHEATERS FIRED BY SOLID FUSEL –

REQUIREMENTS AND TEST METHODS

Testing laboratory …………………....... : Beide Product Service Limited

Address ………………………………. . . . . : R.1001-1006, New East Bld. B, Nanxin Road, Nanshan, Shenzhen Report body........................................:

Beide Product Service Limited Address(U.K.) … … … … … … … . . ...........: 10 Coptic Street, London WC1A 1NH, England, United Kingdom.

Address(China)....................................: R.1001-1006, New East Bld. B, Nanxin Road, Nanshan, Shenzhen

A p p l i c a n t … … … … … … … … … … … … .. : Qingdao Hichanse Group Ltd.

A d d r e s s … … … … … … … … … … … … … ...: Eastern Wenhua Road, Jimo Economic Developing Zone, Shandong Province, China

Stand a r d … … … … … … … … … … … … .....: EN 13240: 2001+ A2: 2004

Tes t Resu l t …………………………….....: Compliance with

EN 13240: 2001+ A2: 2004

Procedure deviation ………………….....: N.A.

Non-standard test method …………… . : N.A.

T rademark …………………………….....: N.A.

Model/type reference ………………......: WSD-A06

Nominal output … … … … … … … … … .....: 8.5KW

Manufacturer ………………………….....: Qingdao Hichanse Group Ltd.

A d d r e s s … … … … … … … … … … … … ......: Eastern Wenhua Road, Jimo Economic Developing Zone, Shandong Province, China

Test item particulars :

Energy Efficiency… … … … … … . … ..… … : =70%

Middle CO Emission (with 13% O2) .… .: 0.08%


Report No.: B-S08030127-1 of 13

General remarks This report shall not be reproduced except in full without the written approval of the testing laboratory.

The test results presented in this report relate only to the item(s) tested.

"(see appended table)" refers to a table appended to the report.

“(see remark #)” refers to a remark appended to the report.

“(see Annex #) refers to an annex appended to the report.

Throughout this report a comma (point) is used as the decimal separator.

Remark:

Copy of marking plate:

(See appendix 3)


Report No.: B-S08030127-1 of 13

Possible test case verdicts :

test case does not apply to the test object …….. : N (.A.)

test object does meet the requirement …….…… : P(ass)

test object does not meet the requirement ……. : F(ail)

Name and address of the testing laboratory : Beide Product Service Limited .

R.1001-1006, New East Bld. B, Nanxin Road, Nanshan, Shenzhen

Reported by : 2008-04-21 Signature Date

Shirley Li/ Project Engineer Name and Title

Approved by : 2008-04-21 Signature Date

Robert Chan / Manager Name and Title

EN 13240

Clause Requirement ? Test Result - Remark Verdict


Report No.: B-S08030127-1 of 13

4 MATERIALS, DESIGN AND CONSTRUCTION P

4.1 Production documentation P

Type of appliance shall be stated Wood-Burning Stove P

Manufacturer shall have available documents and/or scaled assembly drawings showing the basic design and construction of appliance.

P

Additional requirements for appliance with a boiler No boiler used N

4.2 Construction P

4.2.1 General construction P

Appliance shall operate reliably and safely such that during normal operation no combustion gas posing a hazard can escape into the room

P

Non-combustible materials shall be used, except that it shall be permissible to use combustible materials for the 4 TYPE of listed applications

Wood used N

No part of the appliance shall comprise any material known to be harmful

P

When fired with solid mineral fuels, the appliance shall have a bottomgrate and an ashpan

P

Correct fittings for component parts which require periodic replacements and/or removal

By markings P

4.2.2 Integral boiler No boiler N

Operating pressure shall meets the requirements N

Materials and dimensions for boiler N

Located means No leakage of air/water or combustion products

N

4.2.2.1 Boilers constructed of steel N

4.2.2.1.1 Welding and welding materials N

The material used shall be suitable for welding N

4.2.2.1.2 Nominal minimum wall thicknesses(steel) N

4.2.2.2 Boilers constructed of cast iron N

4.2.2.2.1 Cast iron parts subject to water pressure N

4.2.2.2.2 Minimum wall thicknesses(cast iron) N

4.2.2.3 Boiler shell tappings N

The threads of boiler shell tappings shall be not less than the minimum thread size

N

Requirements for tapered threads N

Requirements for parallel threads N

Design and position of flow tappings shall be such that air will not be retained within the boiler shell

N

EN 13240



Report No.: B-S08030127-1 of 13

Minimum depth of tapping or length of thread N

4.2.2.4 Boiler waterways N

4.2.2.4.1 Design of all boiler waterways N

The design of the boiler shall ensure a free flow of water through all parts

N

Min. size for inspection holes N

4.2.2.4.2 Boiler waterways used with indirect water systems N

Minimum internal dimension of waterways N

4.2.2.4.3 Boiler waterways used with direct water systems N

Minimum internal dimension N

4.2.2.4.4 Venting of the water sections N

The boiler and its components shall be designed in such a way that their respective water sections can be vented

N

No undue boiling noises for normal operation N

4.2.2.4.5 Water tightness N

Holes shall not open into waterways or spaces through which water flows

N

4.2.3 Cleaning of heating surfaces P

All heating surfaces shall be accessible from the flue gas side for inspection and cleaning with brushes scrapers or chemical agents by means of sufficient cleaning openings

P

4.2.4 Flue spigot or socket P

Dimension requirements P

4.2.5 Flueways P

Dimension requirements P

Clean requirements P

4.2.6 Ashpan and ash removal P

Means for removal of ash residue P

4.2.7 Bottomgrate N

Where the bottomgrate is removable it shall be so designed or marked as to ensure correct fitting.

N

4.2.8 Combustion air supply P

4.2.8.1 Primary air inlet control P

The appliance shall be fitted with either a thermostatically controlled primary air inlet control or a manual primary air inlet control

P

Design shall be such that during operation of the P

EN 13240



Report No.: B-S08030127-1 of 13

appliance, neither ash nor unburned fuel can prevent the movement or closure of the air inlet control

“cold” setting of the air inlet control shall be clearly marked and the method of adjustment shall be described in the user instructions

N

Thermostat shall have a variable temperature range and be of the immersion or dry pocket type

N

4.2.8.2 Secondary air inlet control N

4.2.9 Control of flue gas N

If a flue damper is fitted it shall be of a type, which does not block the flue totally

N

Position of the damper shall be recognizable from the setting of the device.

N

If a draught regulator is fitted the minimum cross sectional area requirement shall not be applicable but the device shall be easily accessible for cleaning

N

4.2.10 Firedoors and charging doors P

When the appliance is equipped with a charging door, that door shall be large enough to allow the appliance to be filled with the commercial fuels recommended by the manufacturer

P

4.2.11 Flue bypass device N

Flue bypass device shall be easily operable N

The extreme positions corresponding to full opening and closing shall be stable and easily identifiable

N

4.2.12 Front firebars and/or deepening plate P

Front firebars shall be designed to retain the fuel or ash such that there is no undue spillage of ash or burning fuel from the roomheater during normal operations, particularly during refuelling or de-ashing

P

4.2.13 Solid mineral fuel and peat briquettes burning appliance

N

When the recommended fuels are solid mineral fuel and peat briquettes, the appliances shall have a bottomgrate and an ashpan

N

5 SAFETY REQUIREMENTS P

EN 13240



Report No.: B-S08030127-1 of 13

5.1 Natural draught P

5.2 Operation with open firedoors No escape of harmful combustion gases and loss of firebed from the appliance

P

5.3 Strength and leaktightness of boiler shells N

The boiler shell and its water carrying components shall not leak or become permanently deformed when necessary

N

5.4 Temperature rise in the fuel storage container (other than the fuel hopper)

P

5.5 Temperature rise of the operating components P

5.6 Temperature of adjacent combustible materials P

5.7 Thermal discharge control N

For appliances fitted with a boiler designed to operate on a sealed system and where a thermal discharge control is fitted as part of the appliance

N

5.8 Electrical safety EN 50165 N

6 PERFORMANCE REQUIREMENTS P

6.1 Flue gas temperature P

6.2 Carbon monoxide emission 0.08% P

6.3 Efficiency =70% P

6.4 Flue draught P

6.5 Recovery P

6.6 Refuelling intervals P

The nominal, slow and reduced test loads shall be the same

P

6.7 Space heating output 6.4KW P

6.8 Water heating output N

7 INFORMATION FOR USE P

7.1 General P

Instructions written in the language of the country of intended destination shall accompany the appliance and shall describe the installation, operation, maintenance and, if assembled on site, the assembly of the appliance

English P

7.2 Installation instructions P

EN 13240



Report No.: B-S08030127-1 of 13

- a statement to the fact that “all local regulations, including those referring to national and European Standards need to be complied with when installing the appliance”

P

- the type (model or number) of the appliance P

- the nominal heat output(s) P

- the space heating output P

- the water heating output N

- the maximum operating water pressure N

- the safety clearances against combustible materials, and the other protective measures that shall be taken to protect the building construction

front 1200mm, Side 450mm, back 300mm

P

- the requirements for the supply of combustion air, for the simultaneous operation with other appliances and for the operation of exhaust air devices

P

- the need of any air inlet grilles to be so positioned that they are not liable to blockage

P

- the mass of the appliance P

- the minimum flue draught for nominal heat output P

- whether the appliance is suitable for installation in a shared flue system

Special flue used N

- the flue gas temperature directly downstream of the flue spigot/socket

P

- the inset of roomheaters: in all cases the minimum dimensions of the required builder’s opening and/or firefront opening in the surround

P

- the floors: the appliance shall be installed on floors with an adequate load-bearing capacity

P

- the assembly of the appliance on-site P

- advice on the need to provide access for cleaning the appliance, the flue gas connector and the chimney flue

P

- the installation of the damper device N

- the water content and instructions for fitting a drain-cock in the lowest part of the system

N

- the setting of temperature controller and method of adjusting the “cold” setting distance

N

- advice on a means of dissipating excess heat from the boiler, such as using a “heat leak” radiator

N

- advice on the installation of any air grilles, especially in relation to the temperature of

P

EN 13240



Report No.: B-S08030127-1 of 13

surrounding walls, floor, ceiling or other structure around

7.3 User operating instructions P

Each appliance shall be accompanied by instructions in the language of the country in which it is to be operated, containing all important details regarding the operation for the concerned appliance

P

Detail requirements P

8 MARKING P

Required markings shall be permanently and legibly marked

See marking label P

- the manufacturer's name or registered trade mark P

- type or the model WSD-A06 P

- nominal output(or output range) 8.5KW P

- space heating output 6.4KW P

- water heating output N

- standard number EN 13240 P

- measured CO concentration at 13% oxygen content and determined appliance efficiency at nominal heat output

0.08% P

- the maximum water operating pressure N

- the instruction “follow the user’s instruction” P

- the minimum clearance distances from combustible material

300mm for back, 450mm for side, 1200mm for front

P

- whether or not the appliance can be used in a shared flue

Special flue used P

- the words “use only the recommended fuels P

- whether the appliance is capable of continuous or intermittent operation

Continuous P

Marking shall be durable and abrasion proof P

9 EVALUATION OF CONFORMITY P

9.1 Gerneral See marking label P

The compliance of a roomheater appliance with the requirements of this standard and with the stated values shall be demonstrated by:

P

- initial type testing P

EN 13240



Report No.: B-S08030127-1 of 13

- factory production control by manufacturer, including product assessment

P

9.2 Type testing P

9.2.1 Initial type testing P

Initial type testing shall be performed to demonstrate conformity to this standard

Representative model P

Test results of previous tests shall be taken into account in assessing continuing conformity to type

P

Select appliance across the family or range for household

P

Appliance selection ways for type testing P

In deciding that the appliances belong to a family or range due account shall be taken of the construction and performance characteristics of each appliance especially in respect of the list of characteristics detailed

P

Record and copy the parameters and characteristics for production documentation

P

9.2.2 Further type testing P

Requirements for changes such as appliance design, raw material, suppliers of components and production process

P

It shall be permissible for this further type testing to verify only selected constructional and/or performance characteristics to ensure their compliance with the requirements of this standard and/or with the fully type tested appliances of the family or range

P

Where tests have been previously performed in accordance with the provisions of this standard then these test results shall also be taken into account in making the decision

P

Record and copy the parameters and characteristics for production documentation

P

9.3.1 Factory production control(FPC) P

The manufacturer shall establish, document and maintain a permanent FPC system and identify areas of responsibility to ensure that the products placed on the market conform with the stated performance characteristics

Procedures, regular inspection and test assessments, the use of the results to control raw and other incoming materials etc.

P

The manufacturer shall carry out FPC tests to monitor the conformity of the product

Results recorded P

9.3.2 Raw material and components Record the incoming P

EN 13240



Report No.: B-S08030127-1 of 13

information

9.3.3 Control of inspection, measuring and test equipment

All weighing, measuring and testing equipment used to demonstrate conformance of the product were calibrated and regularly inspected according to documented procedures, frequencies and criteria.

P

9.3.4 Process control Identify and plan production processes

P

9.3.5 Product inspection, testing and evaluation P

9.3.5.1 General P

Establish and maintain documented procedures for in-process and final inspection and testing

Such as product characteristics, criteria and means of control

P

9.3.5.2 Materials of construction Type, thickness, dimensions, and finish

P

9.3.5.3 Insulation material Specification and density value P

9.3.5.4 Seals and sealant materials Type and dimension P

9.3.5.5 Manufacturing checks P

9.3.5.5.1 Construction and dimensions 12 details P

9.3.5.5.2 Other checks P

- Sealing of components to avoid leakage P

- Fitment of moving/interconnecting parts P

9.3.6 Non conforming products

Documented procedures for ensuring that where the product does not conform to the specified requirements then it is clearly identified and its placing on the market prevented

P

9.3.7 Corrective and preventive action P

9.3.8 Handling, storage, packaging, preservation and delivery

P

EN 13240



Report No.: B-S08030127-1 of 13

TABLE 1 Emission Measurement No.: 1635-For Munich P

Emission Limit Material Content Burning Material

Amount of Dust 75 mg/m3 13%

CO Content 1500 mg/m3 13%

NOx Content 200 mg/m3 13%

Logwood

TABLE 2 Emission Measurement No.: 1635-For Germany P


Amount of Dust 100 mg/Nm3 13%

CO Content 2000 mg/Nm3 13%

NOx Content 73% -

Logwood

TABLE 3 Emission Measurement No.: 1635-For Switzerland P


Amount of Dust 75 mg/Nm3 13%

CO Content 1500 mg/Nm3 13% Logwood

TABLE 5 Dust Measurement P

Middle CO2 Content

% 9.31 ---

Dust Content Mg/Nm3 82.2 ---

13% O2 Mg/Nm3 68 ---

Extra Added Power

Mg/MJ 43 ---

Appendix 1

Whole view of Wood-Burning Stove Model: WSD-A06

Appendix 2

Internal and brick view of Wood-Burning Stove Model: WSD-A06

Appendix 3

Product marking of Wood-Burning Stove Model: WSD-A06

--1 pages attached--

application for construction products directive …qingdao hichanse group ltd. wood-burning stove...

Documents