apollos engineering cc ck 2000/054803/23 · joining the fabricon team in 2011. holds a national...
TRANSCRIPT
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Introduction
Members
Fabricon Pipe and Labour Hire cc forms part of the
engineering industry concentrating on on-site & off-site
development, repair work and maintenance contracts.
The business is a close corporation with the member being
directly involved in the day to day operations of the
business. The member’s experience has been welcomed in
the industry because of their superb job management
skills. Their extensive experience in the petro-chemical
industry has been fundamental in securing work from
corporate companies such as Transnet, Natcos, Engen,
Sulzer SA, Sappi, Mondi, Illovo Sugar, Anglo Mines etc.
We have segmented our main objects into six categories as
follows:
Structural Steel Fabrication and Installation
Mechanical and Rotating equipment (Pumps, Mixers,
Fans, Conveyors, Crushers, Motors etc.) installation of
new equipment and servicing.
Installation
Laser alignment
Condition Monitoring
Pipe Fabrication/Installation and inline equipment
Tanks fabrication/Installation inspection and Repair
Recruitment, Selection, Placements and Outsourcing
Name Selwin Swartz
Name Chantell Swartz
Job Titles Managing Members
Qualifications & Experience of Selwin Swartz
•Diploma – Mechanical Engineering
•Diploma – Supervisory Management
•Project Management- Mechanical Installation
•Project Planning (Maintenance and Construction)
•Foundations skills of interactive Management
•Industrial Relations
Company Profile
Company Overview
CK 90/30574/23
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CORE
MANAGE
MENT
TEAM
MANAGEMENT TEAM
PROJECTS MANAGER (INLAND SA AND AFRICA)
Nqabutho Ncube
Over 15 years working experience 8 years spent in the construction industry
raising form Engineering Projects Planner to Projects Manager. Holds a Master of
Engineering in Industrial Engineering. Experience gained in the petro-chemical
industry and mining industry.
Associate member (Institute of industrial engineering Membership No: 2210
Project Management (Advanced Primavera)
Certificate in ISO 9001:2008 internal and supplier audit
OPERATIONS MANAGER
Cade Morgan
Over 20 years experience in the construction industry, with experience as both the
client and contractor. The last 9 years of which has been in the petroleum industry
working for Pangaea Projects International and Sasol Technology as client before
joining the Fabricon team in 2011. Holds a National Diploma in Mechanical
Engineering and SAIW Level 1 Welding Inspectors.
HUMAN RESOURSES MANAGER
Jennifer Cole
Over 18 years experience in the Human Resources management. Stated as a HR
officer with UKZN then joined Eskom as a HR and Payroll officer. Later moved
to Fabricon as a HR and Payroll Manager in 2010. Holds a advanced certificate in
HR Management and Certificate in Compensation for Occupation Injuries and
dieses act.
COMMERCIAL MANAGER
Duane Joyce
Has over 7 years working experience, 5 years spent in the construction industry
having rose form Quantity Surveying to Contract Administration and later Contract
Management. Holding a Qualification within the Quantity Surveying Field as well
as an advanced certificate in projects management.
ADMINISTRATION AND QUALITY MANAGER
Marvyn Joyce
Has over 8 years experience in the construction industry having rose from the
position of Technical Buyer to the position of Administration and Quality
Manager. Holds an advance certificate in Projects Management
CIVIL AND INFRASTRUCTURE DEVELOPMENT MANAGER
Levi Swartz
5 Years experience in various Marine, Waste Water and Infrastructure Civil related
projects. Holds Engineering (Hons)
BSc Construction Management
Member of ECSA (201450788)
Company Profile
Company Overview
CK 90/30574/23
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Location of company
Telephone number
Fax number
Cell
OFFICE AND WORKSHOP
Unit 9, Maryhill Road
Austerville Industrial Park
Jacobs
Durban
South Africa
+27 31 – 461 5174
+27 31 – 461 1580
+27 31 – 468 52 19
082 853 5040
072 299 8395
FABRICON PIPE & LABOUR HIRE CC
Company Profile
Corporate HeadquartersEast Coast
Corporate Headquarters
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Location of company
Telephone number
Fax number
Cell
OFFICE
82 Maude Street
Sandton
Johannesburg
+27 10 – 003 7501
+27 11 – 783 4383
082 853 5040
072 299 8395
FABRICON PIPE & LABOUR HIRE CC
Company Profile Inland Branch
Corporate Offices
Industrial
Sectors
Professional Associations
We are capable of rendering our speciality service to the following
industrial sectors, among others:
•Mining
•Petrochem
•Pulp and Paper
•Power Generation
•Sugar
•Infrastructure
•General Industry
Members and Professional Associations:
•Selwin Swartz - Associate Member of South African Institution of
Mechanical Engineering.
•Fabricon Pipe and Labour Hire – Durban Chamber of Commerce
•Fabricon Pipe and Labour Hire – Construction Industry Development
Board in Mechanical, Structural and Civil Engineering.
• Fabricon Pipe and Labour Hire – ISO 9001/2008 Accredited
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Statutory
Registration
Labour
Machinery
Trading as: Fabricon Pipe and Labour Hire
CC.
Nature of business: Mechanical, Civil
Engineering and Outsourcing
VAT: 4840183224
P.A.Y.E: 754/07/3402/9
U.I.F: 463262/5
Workman's Compensation: 0333-613-1340
CIDB: 115597, 8MEPE, 6CEPE, 6SLPE
Banking Details: F.N.B-Overport City-
Current Account-62008996889
Contact no.s: 031-4615174 or 0828535040
or 0722998395
Members: Selwin Swartz , Chantell Swartz
SARS: Valid IRP30 and tax clearance
certificate
BBBEE: A level 4 with 100% procurement
recognition, A value adding contributor.
A large portion of the Company’s resources is
the labour. Fabricon employs the highest
caliber staff which will act in the best interest
of the business. The staff are trained and
assessed in the relevant disciplines that they
are placed in.
All machinery and equipment required over
and above the present resources are hired as
and when required. This makes economic
sense as it is cost efficient. There is no
transfer of unnecessary overhead costs to the
client.
FABRICON PIPE & LABOUR HIRE CC
Company Profile Resources
Resources
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CIDB: 115597, 8MEPE, 6CEPE, 6SLPE
FABRICON PIPE & LABOUR HIRE CC
Company Profile Grading
Memberships, Associations,
Accreditations and Grading
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BBBEE: A level 4 Company with 100% procurement recognition, Value
Adding.
FABRICON PIPE & LABOUR HIRE CC
Company Profile Accreditations
Memberships, Associations,
Accreditations and Grading
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SABS: ISO 9001 2008 Accredited.
FABRICON PIPE & LABOUR HIRE CC
Company Profile Accreditations
Memberships, Associations,
Accreditations and Grading
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South African Institution of Mechanical Engineering: Associate
FABRICON PIPE & LABOUR HIRE CC
Company Profile Membership
Memberships, Associations,
Accreditations and Grading
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Fabricon Pipe and Labour Hire was established in 1990. The company
places huge focus on creating opportunities of employment within
previously disadvantaged communities as well as seek opportunities to
engage with emerging contractors and suppliers.
We seek to participate meaningfully in the economy and social
developments of our country.
We are a progressive and innovative professional firm, with a wide
range of services to clients.
Our strategic approach enables us to meet the challenges of change in
the modern commercial environment, whilst allowing us to provide
sound business advice and at the same time actively seeking out
opportunities for future growth and business success.
Tailor-made services to suite clients
Affordability of services
Intensive customer care, i.e. strong monitoring and after care service,
and
Management expertise.
There are a multitude of fundamentals which constitute our business
strategy. They can be summarized as follows: -
Continuous market analysis
To continuously seek ways and means to improve our services.
To continuously look for ways and means of communicating with
our market.
To ensure the well being of our personnel which allows clients to
concentrate on the core business.
FABRICON PIPE & LABOUR HIRE CCCompany Profile Background &
Strategy
Company Background
Critical Factors
Business
Strategy
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Quality Policy
Company Vision
South African Internationally renowned Champion in
Fabrication and Mechanical Engineering Solutions.
Company Mission
To achieve our vision we need to pursue the following success
drivers:
To provide the highest level of service in fabrication and
erecting of structural steel, fabrication and installation of
pipes, service and repairs to rotating equipment, installation
and laser alignment of new and existing equipment, condition
monitoring and the supply of Labour .
QUALITY POLICY STATEMENT OF FABRICON PIPE
AND LABOUR HIRE CC.
The Managing Director of FABRICON PIPE AND LABOUR
HIRE CC is committed to a policy of total quality and
excellence in everything we do, and shall ensure that this
policy as well as ISO 9001 based quality systems are
reviewed on a regular basis for continuing suitability that is
understood, accepted, implemented and maintained
throughout FABRICON PIPE AND LABOUR HIRE CC.
FABRICON PIPE AND LABOUR HIRE CC shall provide
satisfactory products structural steel, piping fabrication,
pumps laser alignment, as well as all General Engineering.
We shall strive to satisfy all customers by keeping standards
and continually improving our Quality Management System.
Management has recognised the necessity to maintain the
Quality Management System to enhance the overall
profitability of the Company and add value to our customers
and business.
In fulfilment of this policy FABRICON PIPE AND LABOUR
HIRE CC shall ensure that products and services are supplied
to meet their intended purpose and performance criteria in
accordance with our customer specifications and
requirements.
The quality objectives will be established and renewed
annually for effectiveness and suitability. These objectives
will be directed towards our success drivers.
Company
Profile
Quality
FABRICON PIPE & LABOUR HIRE CC.
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Heath & Safety Policy
Safety, Health, &
Environmental
Policy
Fabricon Pipe & Labour Hire CC. is committed to providing
its clients with products and service that meet safety and
environmental standards,
In order to achieve these objectives the management of
Fabricon Pipe and Labour Hire , commits itself and all its
personnel to a formal documented System modelled on
Construction Regulations 2014. Measurable objectives and
checklists are established within the company that have a
positive effect and ensures continual improvement on the
safety and environmental impact on products, service &
customer satisfaction.
Top management holds each employee responsible for
conformance within his area and any other findings or
conditions that could have a negative effect on safety and
environment.
Company
Profile
HEATH
AND
SAFETY
POLICY
FABRICON PIPE & LABOUR HIRE CC.
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1. Fabrication and Steel Erection
Component Manufacture- Carbon Steel
and Stainless Steel
Site fabrication- Carbon Steel and
Stainless steel Piping.
2. Rotating equipment
Turbines
Compressors
Gear boxes
Pumps
Motor
Generators
3. Laser Alignment by Pruftechnik
Matserlign Equipment.
Turbines
Compressors
Gear boxes
Pumps
Motors
Generators
4.Installation
New installations and Sales of Rotating
Equipment and plant systems to
manufacturers specification with a skilled
workforce.
Implementation of quality systems and project progress management to ensure customer satisfaction.
FABRICON PIPE & LABOUR HIRE CC
Company Profile
Areas Of Specialization
Specialized
Areas
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5. Recruitment, Placements and
Outsourcing
Recruiting & Outsourcing of labour viz. Managers, Admin.staff, Inspectors, Foreman, Qualified artisans, skilled, semi-skilled and
unskilled labour.
Hire of labour in all fields.
We offer a strong technical support service to all clients to which labour is supplied.
•While serving all industries, we recognize
that each industry and each client within each
industry has unique requirements. To this end
our specialized division has the experience
necessary to meet the specific needs of each
client.
•Our commitment to providing a total
solution includes full responsibility for the
quality of staff employed and the performance
and effectiveness of the staff supplied.
Therefore, screening and selection procedures
are strictly adhered to.
•Our highly trained staff carry out strict
verification procedures in terms of skills,
experience and character referencing on all
staff employed.
6. Condition Monitoring
•Maintenance Proposals
•Reliability Proposals
•Insitu Balancing
•Equipment Analyzing
FABRICON PIPE & LABOUR HIRE CC
Company Profile
Areas Of Specialization
Specialized
Areas
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Transnet Capital Project
NMPP Terminal 1 Coastal Project
Piping and Mechanical Works
The project entails fabrication and installation of 14 500m of piping
from 30”down to ½” including inline equipment and supports within
Island view terminal.
The summary of scope of work includes;
• Fabrication and installation of carbon steel and stainless steel (
304, 316 and duplex).
• Fabrication and installation of supports and inline equipment.
• Installation of pumps including alignment.
• Alignment of generators.
The projects was executed and handed over on time. Safety is
paramount to everything we do. On the project we achieved 184
140 injury free hours. The success is thorough planning,
preparation and execution. Doing it right first time.
FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
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Tarlton Additive Dosing Plant Project
Civil and Mechanical Works
The project involved civil and mechanical works on Transnet’s
R16.6-million Tarlton additive dosing plant, in Krugersdorp on the
North West .
The summary of scope of work includes;
• Civil Works for the new Tarlton Additive Dosing Plant - The
construction of a new bund floor slab lined with a 1.5mm
HDPE liner complete with bund walls, Construction of 12 tank
bases and 12 pump plinths including cable draw boxes and pipe
sleepers to house the mechanicals and piping for the new
additive dosing plant.
• Mechanical installation of pumps, tanks, dosing plant;
including pump alignment
• The fabrication and installation of a structure steel complete
with roofing to house the new additive dosing plant.
• The fabrication and installation structural steel pipe bridges and
supports.
• Fabrication and installation of piping including inline
equipment and supports.
FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
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Vopak
Vopak Fuel 2 Mechanical Works
Piping and Mechanical Works
The project involved R35-million Fuel 2 project for Dutch
independent tank storage provider Vopak, in the Island View area.
The summary of scope of work includes;
• Re-routing of about 6 km of stainless steel pipelines at the
company’s fuel plants, so as to enable Vopak to expand the
plant
• Fabrication of structural steel and supports.
• Installation of pumps including alignment.
The projects involved 100 skilled manpower and was completed
with no lost time injury. Safety is paramount to everything we do.
On the project we achieved 184 140 injury free hours. The
success is thorough planning, preparation and execution. Doing
it right first time.
FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
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Projects Undertaken
• Petronet Crude Pump Stations-
Motor and Base Plate Upgrades.
The Scope of Work covered the removal, transportation, stripping and assessing, refurbishment, testing, de-rating, re-certification, delivery, installation, electrical cabling, cold and hot commissioning of Electrical Motors installed at Existing Pump Stations on the Crude Oil Pipeline.
The WORK was performed at of the ff. existing pump stations along the Crude Oil Transfer Pipeline System between Durban and Sasolburg:
Fynnlands Hillcrest Howick Ladysmith Newcastle
QuaggaOverview of Work Scope
• Removal of Existing Motors
• Refurbishment of motors where required
• Relocation of the motors to their respective future services
• Modifications to the existing pump set bases couplings and lube oil systems as required
• Installation and alignment of the relocated/refurbished motors
• Disconnection and removal of existing 3.3kV cabling.
• Supply and installation of cable racking.
• Installation and termination of the new earth cabling to relocated motors
• Modifications to the existing switchgear
• Setting, testing and certification of the 3.3kV electrical switchgear and protection relays and equipment.
• Disconnection, calibration, cold commissioning and hot commissioning of all equipment involved in the Work.
• Provision of all personnel, facilities and equipment as required.
Project was carried out to the specifications and boundaries of the Scope of Work as required.
FABRICON PIPE & LABOUR HIRE CC
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Projects Undertaken
• Petronet Crude Prover Upgrade
Kendal & Fynnlands Pump Stations
Remove existing 24” x 150# Crude Prover from Kendal
Modify the Kendal Prover
Install the modified prover at Fynnlands Pump Station
Tie-in of pipe work from the 4-way valve on prover to existing
valves
Dismantle and remove old prover loop
Electrical & Instrumentation installation with SCARDA
modifications
Modifications and re-casting of Civils
Prover Loop Dimensions: 14m X 24” Piping.
FABRICON PIPE & LABOUR HIRE CC
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• Petronet Secunda Pump Station
Upgrade.
Mechanical and Civil Works
• Re-elevate Proving unit for consistent piping elevations and
ease of valve maintenance.
• Installation of new de-aerators, strainers and valves for
dedicated product lines.
• Upgrade to pump manifold, Manufacture and install new base
plates, pumps and motors.
• Civil works for upgrade entailed design works, and
construction of plinths for new pump set, de-aerators, strainers
and bund wall and floor areas.
• Complete piping fabrication and installation including
structural works.
• Access to carry out work introducing new equipment to
plant is done during shutdown periods in order not to
affect operational requirements. The success is thorough
planning, preparation and execution. Doing it right first
time.
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• Petronet Ladysmith Pump Station
Prover Upgrade Project
Mechanical and Civil Works
• Construction of new floor and bund area to receive new prover,
pumps, and tanks.
• Construction of plinths for prover structure.
• Installation of triple u prover.
• Demolition of existing ram prover and associated equipment.
• Manufacture and install new transfer tanks.
• Installation of new transfer and blending pumps.
• Relocate valves as per P&ID.
• Complete piping fabrication and installation including
structural works.
• Access to carry out work introducing new equipment to
plant is done during shutdown periods in order not to affect
operational requirements. The success is thorough planning,
preparation and execution. Doing it right first time.
FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• Natcos Berth 9 Island View Durban
Marine Loading Arm Replacement
Mechanical, Civil, E&I Works
• Demolition of old marine loading arms.
• Civil construction works for new marine loading arms.
• Electrical and Instrumentation works to receive new marine
loading arms.
• Manufacture and installation of new stainless steel sump tank.
• Installation of new marine loading arms in conjunction with
Manufacturer as part of guarantee.
• Complete piping fabrication and installation including
structural works.
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• Transnet Pipelines Witbank Pump
Station
Telephase 2 Upgrade Mechanical
Works
• Re-elevate Proving unit for consistent piping elevations and
ease of valve maintenance.
• Installation of new de-aerators, strainers and valves for
dedicated product lines.
• Install new base plates, pumps and motors.
• Upgrade to tank nozzles from 2” to 6” to accommodate new
lines.
• Complete piping fabrication and installation including
structural works.
• Access to carry out work introducing new equipment to
plant is done during shutdown periods in order not to affect
operational requirements. The success is thorough planning,
preparation and execution. Doing it right first time.
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• Moses Mabhida Stadium Durban South
Africa – Roof Structure Jigging
• The manufacture of jigging gear for the assembly of the iconic
roof arch.
• Support services for the roof structure project i.e site welding of
roof supports and machining to components, modification to
parts to site specific requirements.
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• KSIA 16” Fuel Hydrant Line Repairs
• We pleased to have carried out repairs to defective welds on a
16” Fuel Hydrant Line in Durban.
• We received a go ahead and started on site preparation on the
07th January 2010. This was based on 4 fabrication teams
working day shift on welds repairs and denso wrapping. It was
also instructed for us to have a night shift running from 14th Jan
2010 with 2 teams per shift.
• By then we had mobilized to verify 300 weld repairs. The scope
increased to verify all welds (+-1500 on a 8km 16” line) on site
due to no tracebility. Due to new excavation and mechanical
damage evident on pipelines it was required by AIA that MPI
be carried out on all welds. Total labour compliment to execute
the required task in the time frame at that stage was 300
workforce.
• The project was successfully and handed over on 01 May 2010.
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• Sapref Berth 6 Island View Durban
Marine Loading Arm Installation-
Mechanical Works• Fabricon are pleased to have being awarded another project for
the installation of 4 x Marine Loading Arms at Durban Island
View Berth 6.
• The project scope was the Mechanical pre-assembly, and
Instrumentation for the preparation for the new arms i.e. pre-
assembly of arms prior to installing, pressure testing, hydraulic
tubing installation, hydraulic system flushing and
commissioning,
• The installation of the new arms and commissioning support in
conjunction with the manufacturer.
• The project was a success and completed on time.
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• Transnet Pipelines Tarlton Depot
Road and Rail Loading System
Mechanical and Civil Works • This project entailed the completion and certification of a rail
and road loading system that was not completed by others.
• The scope of work included but was not limited to,
– The fabrication and installation of piping systems,
– The fabrication and installation of piping support systems
including all grouting.
– Installation of pumps through to grouting and laser
alignment.
– The completion of the fire protection system at the
gantry’s.
– The supply of valves and the servicing and certification
of existing strainers and air eliminators.
– The re-certification of existing pipelines by Positive
Material Identification to existing materials by spark
testing methods, NDT to existing welds and pressure
testing the system.
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• Transnet Pipelines Langlaagte Depot
The Design and Construction of 3 no.
12m3 Tanks for the Diesel, LRP and
ULP Transfer Systems.
• This project was to design, supply, fabricate, manufacture,
inspect, test and deliver 3 no. prover transfer tanks.
• Applicable Standards were SANS 10089-1, ASME IX, and
ASME VIII Div.1.
• The scope of work included but was not limited to,
– Design and have design and calculations reviewed and
approved,
– Appoint an AIA,
– Supply all ancillaries,
– Manufacture Tanks and Platforms,
– Corrosion Protection,
– Certify,
– Delver to Site.
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FABRICON PIPE & LABOUR HIRE CC
Projects Undertaken
• Transnet Pipelines Secunda Pump
Station
KDC Upgrade Project Phase 1
• This project entailed the completion of the project previously
started in 2006.
• The scope included Design, Manufacture Main Line Pump Base
Plates.
• Design and Manufacture a central lubrication system for the
main line pump/motor sets,.
• Demolish existing bund floor and walls and re-construct new
bund floor and walls.
• Install the new base plates, pumps and motors for the Main
Line pump System.
• Manufacture and Install Platforms,
• Pre-plan, fabricate and introduce new piping in stages at
windows of opportunity.
• Corrosion Protection, Commission and Hand Over
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