api-610 / iso 13709 latest edition 50/60 hz

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API-610 / ISO 13709 latest edition 50/60 Hz

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Page 1: API-610 / ISO 13709 latest edition 50/60 Hz

API-610 / ISO 13709latest edition 50/60 Hz

Page 2: API-610 / ISO 13709 latest edition 50/60 Hz

Introduction

VS1 Type FG

VS2 Type FQ/FQX

VS4 Type VSMK/VSMKD

VS6 Type FGB

VS6 Type TKVB

3

4 - 5

6 - 7

8 - 9

10 - 11

12 - 15

..................................................................

..................................................................

........................................................

.............................................

...............................................................

.............................................................

INDEX

Sundyne reserves its right to modify all or partially any of the data included within this document.

Page 3: API-610 / ISO 13709 latest edition 50/60 Hz

Sundyne Vertical Sump Pump range

More than 50 years of experience in centrifugal pump design, development,

manufacturing and service, to fulfill the latest standards for petroleum, petrochemical

process and heavy duty processing industries, as full compliance machinery.

3

Vertical suspended centrifugal pumps are core family developed under API610/ISO 13709, latest

edition standards.

Wide range of solutions are designed for matching vertical suspended centrifugal pumps needs in

markets as:

Markets

➤ Downstream O&G

➤ Desalination plants

➤ Up Stream O&G

➤ FPSO & FLNG

➤ Petrochemical plants

➤ Oil fields and terminals

➤ Off-shore and on-shore installations for petroleum

and gas

Overall Data (*)

➤ Capacities: to 20000 m3/h

(over 80000 USgpm)

➤ Heads up to: 750 m (2200 feet)

➤ Temperature range to: 450 ºF (232 ºC)

➤ Pit depth: to 22 m (60 feet)

(*) Special types could be designed on demand.

Q (m3/h) Product Development

H (m

)

TKVB

400 2200 8800 44000

VSMK - VSMKD

FG - FGB

6000

3000

1500

750

300

150

2000

1500

1000

750

500

300

250

150

100

50

100

FQX

FQ

USgmp

200 500 1000 2000 5000 10000 20000

Performance curves

H f

t)

Page 4: API-610 / ISO 13709 latest edition 50/60 Hz

VS1 Type FGDescription

FG vertical pumps have been designed

for pumping fluids on heavy duty process.

Pump assembly has to be partially

submerged, so that pump does not need

priming before operation.

Drive unit is located on the surface,

completely accessible.

The pump is mainly composed of four

different components: bowl assembly,

column, discharge head and drive unit.

Sundyne Marelli have different solutions

for every one, regarding design and size,

that allows us to meet any conditions of

service and installations.

Operating data➤ Capacities: to 5.000 m3/h.

(30000 USgpm)

➤ Total discharge head up to 300 m.

(1100 feet)

➤ Maximum working pressure up to 30

kg/cm2

➤ Working temperature from -125 ºF

(-30 °C) up to 420 ºF (250 °C)

➤ Pit depths: to 40 feet (12 m)

All performance data are strictly verified

in our test bay.

ApplicationsFG vertical pumps are suitable for any pumping

station that requires a vertical pump, preferably in:

➤ Refineries

➤ Desalination plants

➤ Process charge

➤ API basins

➤ Condensate extraction

➤ Tank Farms

➤ Tanks fluid transfer

➤ Petrochemical plants

➤ Fertilizers

➤ Oil fields and terminals

➤ Off-shore and on-shore installations for

petroleum and gas

➤ Reverse osmosis

➤ Synfuels

➤ Paper mills

➤ Other intensive heavy duty services and

systems, that demand high reliability and

efficient equipment

Q (m3/h)

Performance curves

4

H f

t)

50 Hz

H (m

)

FG 3

0-32

6000

FG 2

7-28

FG 2

5-26

FG 2

4

FG 2

2

FG 2

0

FG 1

8

FG 1

4-16

FG 1

2

FG 1

0

FG 8

FG 6

400020001000800600400200100806040201010

20

40

60

80

100

200

300

400

2900 r.p.m.1460 r.p.m.980 r.p.m.

88

900

USgmp

600

300

150

60

220 440 880 2200 4400 8800 22000

Page 5: API-610 / ISO 13709 latest edition 50/60 Hz

5

10 20 40 60 80 100 200 400 600 800 1000 2000 4000 600010

20

40

60

80

100

200

300

400

FG 3

0-32

FG 2

7-28

FG 2

5-26

FG 2

4

FG 2

2

FG 2

0

FG 1

8

FG 1

4-16

FG 1

2

FG 1

0

FG 8

FG 6

60 Hz

3500 r.p.m.1760 r.p.m.1180 r.p.m.

H (m

)

Q (m3/h)

Performance curves

Motor support

Thrust bearing pot

(optional: Thrust bearing

at motor side)

Discharge head shaft

Column

API 610 Split

Pump Shaft

Bowl bearing

Bowl

Strainer

Rigid coupling

Discharge elbow

Shaft coupling

Bearing bracket

Line shaft

Impeller

Suction bell

Keyed Impeller

Impeller wear rings

H f

t)

88

900

USgmp

600

300

150

60

220 440 880 2200 4400 8800 22000

Page 6: API-610 / ISO 13709 latest edition 50/60 Hz

Description

The pumps comprised within FQ/FQX family, are centrifugal pumps,

vertical mounted and double suction impeller. That design prevents

some of the bad functioning of semi axial vertical pumps, eliminating

the source of such potential faults, as unbalanced axial thrust.

The FQ sub-family comprises all one stage pumps. And the FQX

sub-family comprises pumps with several stages, one of them as

FQ sub-family inside the bulb volute, and all other stages

incorporated alongside the suspension column itself.

Double suction vertical suspended centrifugal pumps, FQ/FQX,

improve the hydro-mechanical performances compare to the

traditional vertical pumps, saving costs in their preventive

maintenance and overhaul, to help the hydraulic management in

medium and big flow applications.

VS2 Type FQ/FQX

6

The range of applications is then very wide, with projects

and industries as follows:

➤ Sea water in take pumps for desalination plants.

➤ Water reservoir pumps and dumps.

➤ Cooling towers in refineries.

➤ Industrial applications for continuous running

24/24hrs, muning applications.

➤ Petrochemical process and refineries under API

610/ISO 13709 latest edition.

➤ Tank farms for Oil & Gas.

➤ API tanks.

➤ Waste water treatments plants.

H (m

)

Q (m3/h)

200

20000

50 Hz

FQ

FQX150

100

50

10

10000500015001000500200

Performance curves

H f

t)

USgmp600

450

300

150

30

4400022000660044002200880 88000

Operating data

➤ Capacities: to 11.000 m3/h. (48000 USgpm)

➤ Total discharge head up to 300 m. (1100 feet)

➤ Maximum working pressure up to 30 kg/cm2

➤ Working temperature from -125 ºF (-30 °C) up

to 420 ºF (250 °C)

➤ Pit depths: to 80 feet (25 m)

All performance data are strictly verified in our

test bay.

Applications

Page 7: API-610 / ISO 13709 latest edition 50/60 Hz

Shaft.

Permitting installation

of all coupling

Friction Bearings

Double Wear rings

Reinforced

volute

Double suction

Impeller

Screen filter

7

Performance curves

Thrust bearing pot

(optional: Thrust bearing

at motor side)

API 610 Split

Pump Shaft

Flexible coupling

Discharge elbow

Shaft coupling

H (m

)

Q (m3/h)

600

28000

60 Hz

FQ

FQX450

300

150

25

14000700020001500700250

Column

H f

t)

USgmp1800

1350

900

450

75

60000300008800660030001100 120000

Page 8: API-610 / ISO 13709 latest edition 50/60 Hz

VS4 Type VSMKVSMKD

10

58 10

50

100

150

200

400

300

500

100010050 200 500 1500

H (m

)

Q (m3/h)

Applications

Sundyne Marelli, develops tailor made solutions for the

medimum-pressure movement of water, hydrocarbon, and

other process liquids. Our solutions meet the most stringent

customer specifications for the following heavy industries:

➤ Refineries

➤ Desalination plants

➤ Process charge

➤ API basins

➤ Condensate extraction

➤ Tank Farms

➤ Tanks fluid transfer

➤ Petrochemical plants

➤ Fertilizers

➤ Oil fields and terminals

➤ Off-shore and on-shore installations for petroleum

and gas

➤ Reverse osmosis

➤ Synfuels

➤ Paper mills

➤ Other intensive high-pressure services and systems,

that demand high reliability and efficient equipment

Operating Data

➤ Capacities: to 3500 USgpm (800m3/hr)

➤ Heads: to 850 feet (270 m)

➤ Temperature Range: to 450 ºF (232 ºC)

➤ Pit Depths: to 30 feet (10 m)

Performance curves

8

H f

t)

USgmp

15

35

30

150

300

600

900

44 220 440 880 2200 4400

50 Hz

Page 9: API-610 / ISO 13709 latest edition 50/60 Hz

Welding neck

discharge flange

Sleeve bearings cooling

with external source

Circular baseplate

ANSI B16.5 for assembly

on vessel flange

Option: Vapor Proof

construction where

emissions control is

required

9

Motor support. Strong

construction that supports the

pump column, bearing housing

and electric motor

Suction strainer. It screens oversize

particles to avoid damage and/or

erosion of pump casing and impeller

Bearing Bushes in Graphite+Teflon

or AISI 316 + Teflon or Bronze

depending on the service or temperature

Maximum space between shaft

bushings in order to maintain

the first critical speed above

the maximum allowable continuous

speed as per API 610 latest edition.

Split shaft arrangement for as

per API 610 latest edition.

Option. Enclosing pipe for shaft

when pumping abrasive fluids

Non sparking

coupling guard

Regulating nut for vertical

adjustment of the rotor

Bearing housing with double

row bearings with machined

brass or iron cages.

Spacer Coupling

to facilitate dismantling

of mechanical seals

1000

400

5

10

8

50

100

200

150

300

10 50 100 200 500

500

1500 5000 10000

1000

H (m

)

Q (m3/h)

Performance curves

H f

t)

USgmp

15

35

30

150

300

600

1500

44 220 440 880 2200 4400

900

6600

Rectangular base

also available

for grouting

Sleeve bearings cooling

available with pumped

fluid when applies

60 Hz

Page 10: API-610 / ISO 13709 latest edition 50/60 Hz

VS6 Type (semiaxial bowl type) FGBDescription

Operating at very low, null or negative NPSHa values,

these pumps are fitted with a can, containing

hydraulic parts and column, hermetically closed and

baseplate. Column length is calculated according to

NPSHa-NPSHr ratio. Suction and delivery flanges in line

construction or suction flange under ground level are

available.

Main applications in oil industries, refineries,

petrochemistry, pipe lines, power plants, siderurgical

industries, chemical plants, nuclear plants, reverse

osmosis, desalination, airport supplies, etc.

Idoneous to pump hydrocarbons LPG's, ammonia,

criogenic liquids, condensates, propilene and very cold or

hot clean liquids in general.

Applications

➤ Refineries

➤ Desalination plants

➤ Process charge

➤ API basins

➤ Condensate extraction

➤ Tank Farms

➤ Tanks fluid transfer

➤ Petrochemical plants

➤ Fertilizers

➤ Oil fields and terminals

➤ Off-shore and on-shore installations for

petroleum and gas

➤ Reverse osmosis

➤ Synfuels

➤ Paper mills

➤ Other intensive heavy duty services and

systems, that demand high reliability and

efficient equipment

Operating data

➤ Capacity Q up to 5,000 m3/h.

➤ Total dynamic head 600 m (1800 feet)

➤ Discharge pressure 50 bar

➤ Temperature from –80 ºC (125 ºF) up to 250 ºC

(482 ºF).

10

Q (m3/h)

Performance curves

H f

t)

50 Hz

H (m

)

FGB

30-

32

6000

FGB

27-

28FG

B 2

5-26

FGB

24

FGB

22

FGB

20

FGB

18

FGB

14-

16

FGB

12

FGB

10

FGB

8

FGB

6

400020001000800600400200100806040201010

20

40

60

80

100

200

300

400

2900 r.p.m.1460 r.p.m.980 r.p.m.

88

900

USgmp

600

300

150

60

220 440 880 2200 4400 8800 22000

Page 11: API-610 / ISO 13709 latest edition 50/60 Hz

11

Constant level oiler

Thrust bearing

(optional: thrust bearing

at motor side with

rigid combined)

API 610 split shaft

(to maintain first critical speed

above rotational speed)

API can designed to withstand

MWAP of our pump

(also available for matching

maximum suction pressure)

Bowl type

impellers with wear rings

Spider shaft support

Shaft coupling

graphalloy gasket or teflon-graphite

bushing (also AISI 316/elastomere available)

10 20 40 60 80 100 200 400 600 800 1000 2000 4000 600010

20

40

60

80

100

200

300

400

FGB

30-

32

FGB

27-

28FG

B 2

5-26

FGB

24

FGB

22

FGB

20

FGB

18

FGB

14-

16

FGB

12

FGB

10

FGB

8

FGB

6

60 Hz

3500 r.p.m.1760 r.p.m.1180 r.p.m.

H (m

)

Q (m3/h)

Performance curves

H f

t)

88

900

USgmp

600

300

150

60

220 440 880 2200 4400 8800 22000

Flexible coupling

Rigid coupling for easy dismantling

(optional) API 682 latest edition

mechanical seal

Keyed shaft for API compliancy

(not screwed)

Page 12: API-610 / ISO 13709 latest edition 50/60 Hz

VS6 Type (ring section impeller) TKVB

12

Description

TKVB pumps are multicelular, specially adequates for

pumping fluids at medium and high pressures.

They are manufactured in materials selected for each

particular application, all included within table H1 of API

610 standard.

Manufacturing processes guarantees the best quality level

and includes rotor dynamic balance, hydrostatic and

performances tests, measuring flow, head efficiency,

NPSH, vibrations and the most rigorous quality control.

Multistage centrifugal pumps up to 14 stages (standard

construction), mounted in series separated and placed

into perpendicular elements to the shaft rotation.

Leakproof between stages is guaranteed by O-rings

(Perbunan is standard manufacturing) with a perfect tight

by exterior tie bolts.

Axial thrusts are compensated by dynamically balanced

impellers. The remaining axial thrusts are taken up by

adequately sized antifriction bearings.

For pressures higher than 35 kgs/cm2, axial thrust is

compensated by balancing discs.

In the discharge side, feet are under the discharge casing.

In all pumps until 65-100, the discharge side feet are

located under the first elements to allow diferent suction

locations.

In higher models the feet are located under the suction

side (location can be varied under request).

Operating data

Flow: up to 700 m3/h (3100 USgpm)

Manometric head: up to 400 m (1200 feet)

Maximum working pressure: up to 40 kg/cm2.

Temperature: -80 ºC (-125 ºF) to 250 ºC (482 ºF).

From 110 ºC with cooled stuffing box (R).

Applications

➤ Refineries

➤ Desalination plants

➤ Process charge

➤ API basins

➤ Condensate extraction

➤ Tank Farms

➤ Tanks fluid transfer

➤ Petrochemical plants

➤ Fertilizers

➤ Oil fields and terminals

➤ Off-shore and on-shore installations for petroleum and

gas

➤ Reverse osmosis

➤ Synfuels

➤ Paper mills

➤ Other intensive high-pressure services and systems,

that demand high reliability and efficient equipment

Page 13: API-610 / ISO 13709 latest edition 50/60 Hz

13

➤ Sealing on the shaft can be done

either by a stuff ing box or

mechanical seal, as required.

➤ S u c t i o n f l a n g e a r r a n g e d

horizontally towards the left hand

side and discharge flange radially

upwards viewed from coupling side.

Flanges execution according to DIN

standards from 2432 PN 10 up to

2535 PN 40 depending on sizes and

pressures ANSI flanges under

request.

➤ C o l u m n o f var iable length

depending on the installation needs.

Transmission shafts and guide

bearings are lubricated by the

pumped fluid itself.

➤ Discharge head with discharge

elbow situed above or below the

support plate, and stuffing box

cooled or not, that can fit either a

gland packing or a mechanical seal.

➤ Bearing support, with radial and

thrust bearings in order to absorb

radial and axial residual thrust, the

same as the rotor weight avoiding

the transmission to the motor. The

rotor is supported by strong bearing

housings, with roller or ball

bearings lubricated by grease.

Depending on the serv ice ,

intermediate bearing are fitted.

➤ Motor lantern, for direct start-up

with electric motor in standard

version, joined to the head shaft by

a flexible coupling. Optionally, with

spacer, which allows to access to

the stuffing-box for replacements

or maintenance purposes without

removing the motor.

These pumps allows other types of

start-ups and/or transmissions, like

V-belts right angle gear (for

engines, steam turbines, tractors,

etc.).

➤ Applications in every type of

services where a vertical pump is

needed.

Thrust bearing

(optional: thrust bearing

at motor side with

rigid combined)

API 610 split shaft

(to maintain first critical

speed above

rotational speed)

API can designed

to withstand

MWAP of our pump

(also available for

matching maximum

suction pressure)

Ring section

impellers with

wear rings

Spider shaft support

Shaft coupling

graphalloy gasket

or teflon-graphite bushing

(also AISI 316/elastomere

available)

Flexible coupling

Rigid coupling for

easy dismantling

(optional)

API 682 latest edition

mechanical seal

Keyed shaft

for API compliancy

(not screwed)

Motor levelling using

jack screws

or registered fits

Constant level oiler

Page 14: API-610 / ISO 13709 latest edition 50/60 Hz

40 60 80 100 200 300 400 600 800

40 60 80 100 200 300 600 800 1000

13

1211

109

87

6

5

4

3

5

4

3

109

8

7

65

4

9

87

6

3

5

4

6

3

87

5

4

6

3

4

3

314

2

11

2

10

2

9

2

7

2

5

2

4

2

1450 rpm /min 50 Hz

25-40

32-50

40-6550-80

65-100

80-125

100-150

125-150A125-150B

150-200200-250B 250-300

1314

1211

13 14

1211

10

9

109

8

7

87

65

4

3

2

6

5

4

3

1110

98

76

5

4

3

12 1110

9

87

6

5

4

3

8

76

5

4

3

9

8

76

54

3

7

65

4

3

7

65

4

3

7

65

4

3

6

5

4

3

5

4

3

5

4

3

4

3

350

2

13

2

12

2

10

2

9

2

8

2

8

2

8

2

7

2

6

2

6

2

5

2

250

100

50

25

10

6

H (m

)

2,5 5 10 25 50 100 250 500 1000 Q m3/h

H (f

t)

20

20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000

30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000 4000

IGPM

USGPM

1000

500

250

100

50

20

200-250A

2950 rpm /min 50 Hz

450

400

100

80

25

H (m

)

5 10 20 30 100 260 Q m3/h

H (f

t)

IGPM

USGPM

1000

600

300

200

100

300

200

60

40

40 60 80 150 200

400

800

1200

1400

400

950

100-150

80-125

65-100

50-8040-6532-50

25-40

VS6 Type (ring section impeller) TKVB

14

Performance curves

HIGHER PERFORMANCES ON DEMAND

Page 15: API-610 / ISO 13709 latest edition 50/60 Hz

25-40

32-50

40-6550-80

65-100

80-125100-150

125-150A 125-150B

150-200200-250B

350

250

100

50

25

10

6

H (m

)

2,5 5 10 25 50 100 250 500 1000 Q m3/h

H (ft

)

20

20 30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000

30 40 50 60 80 100 200 300 400 500 600 800 1000 2000 3000 4000

IGPM

USGPM

1000

500

250

100

50

20

3

2

4

5

6

78

910

1112

13 14

2

3

4

5

67

8 9

10 11

12 13

14

2

3

4

56

78

9 10

11 12

13 12

1110

98

76

5

4

3

2

2

3

4

5

67

89

1098

76

5

4

3

2

2

3

4

5

67

8 6

5

4

3

2 2

3

4

5

6 45

4

3

2

2

3 4

3

2200-250A

1750 rpm /min 60 Hz

3500 rpm /min 60 Hz

15

HIGHER PERFORMANCES ON DEMAND

2

3

4

5

67

89

1011

127

6

5

4

3

2

2

3

4

5

6

64

3

2

2

3

2

5

4

3

40 60 80 100 200 300 400 600 800

40 60 80 100 200 300 600 800 1000450

400

100

80

25

H (m

)

5 10 20 30 100 260 Q m3/h

H (ft

)

IGPM

USGPM

1000

600

300

200

100

300

200

60

40

40 60 80 150 200

400

800

1200

1400

400

950

25-40

32-50

40-6550-80

65-100

80-125

Page 16: API-610 / ISO 13709 latest edition 50/60 Hz