ap100m, ap150, ap150m and ap200 pump sets parts manual.pdf · manual no./ section/rev w72-004 / 3 /...
TRANSCRIPT
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 1 of 25
SECTION 3
AP100M, AP150, AP150M and AP200Pump Sets
Options for mechanically sealed pumps and high capacity vacuum pump airfilters are also included.
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 2 of 25
CONTENTS
1. PUMP ENDS - VACUUM PRESSURE SEALED..........................................................................31.1 BEARING HOUSING & VOLUTES .......................................................................................3
1.1.1 100M, 150A ...................................................................................................................41.1.2 150M / 200.....................................................................................................................4
1.2 PUMP ASSEMBLIES............................................................................................................51.2.1 100M .............................................................................................................................51.2.2 150 ................................................................................................................................51.2.3 150M, 200......................................................................................................................6
2. PUMP ENDS - MECHANICALLY SEALED .................................................................................72.1 100M ....................................................................................................................................72.2 150M, 200 ............................................................................................................................9
3. TEE PIECES & BACK PRIMING LINES ................................................................................... 113.1 100M .................................................................................................................................. 113.2 150, 150M, 200................................................................................................................... 11
4. PRIMING TANKS...................................................................................................................... 144.1 25CFM ............................................................................................................................... 144.2 25 cfm High Capacity Filter................................................................................................. 154.3 60CFM ............................................................................................................................... 16
5. VACUUM PUMPS & DRIVES.................................................................................................... 185.1 100M x TR2........................................................................................................................ 185.2 100M x LPW3..................................................................................................................... 195.3 150 x TS3, 150M x TR3, 200 X TR3 ................................................................................... 205.4 150M x LPW4, 200 X LPWT4............................................................................................. 21
6. VACUUM PUMP PARTS........................................................................................................... 226.1 25CFM ............................................................................................................................... 226.2 60CFM ............................................................................................................................... 23
7. NON RETURN VALVES............................................................................................................ 247.1 100M .................................................................................................................................. 247.2 150 ..................................................................................................................................... 247.3 150M, 200 .......................................................................................................................... 24
8. COALESCER............................................................................................................................ 25
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 3 of 25
1. PUMP ENDS - VACUUM PRESSURE SEALED1.1 BEARING HOUSING & VOLUTES
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 4 of 25
1.1.1 100M, 150AITEM DESCRIPTION PART No QTY
1 Adapter SY3734296 12 Super clamp SY3804409 23 Hose: 32mm bore SY3804408 800mm4 Bearing housing SY3814207 15 Gasket SY5004305 16 Packing: 12.5 sq. 04492 270mm
7* or Plug: ½”"BSP SY9209162 17* Elbow M/F ½” BSP SY9209043 1
Cock: male ½” BSP SY9209242 18 Stud: M12 x 45 SY9509134 89 Nut: M12 SY9509654 810 Washer: spring M4 SY9509803 411 Washer: spring M8 SY9509806 412 Washer: spring M10 SY9509807 1013 Washer: spring M12 SY9509808 814 Screw: M10 x 25 SY9519119 215 Screw: M10 x 40 SY9519122 416 Screw: M10 x 50 SY9519124 417 Screw-Skt hd: M6 x 6 SY9529333 118 Key SY3804096 119 Shaft 15969.375 120 End cap - pump end SY3804406 121 Bearing hsg - p/end SY3804109 122 Bearing spacer SY3804110 123 Grease retainer SY3804111 124 Bearing hsg: d/end SY3804407 125 End cap -drive end SY3804113 126 Grease retainer d/end SY3804114 128 Bearing - pump end SY3804116 1
ITEM DESCRIPTION PART No QTY29 Lockwasher SY3804117 130 Locknut SY3804118 131 Bearing module SY3804119 132 Screw: M6 x 25 SY9529365 434 Back cover plate SY3814109 135 Compression spring SY3804160 136 Retaining ring assy SY3804161 137 Spring carrier SY3804164 138 O ring SY3804166 139 Retaining ring SY3804167 140 Gasket - back cover SY5004410 141 Gasket - vps SY5004411 142 Screw: M4 x 20 S/S SY9529204 443 Packing carrier SY3804168 145 Screw: M8 x 50 SY9519104 646 Volute 100M SY3814143 1
150 12518 147 Bracket - brg hsg SY3814079 151 Nut: M8 SY9509652 252 Shim-brg hsg e/cap SY3804366 3255 Liquid thrower SY3804404 156 Grease nipple: 1/8"
BSP x 90 degSY9219010 2
57 Socket: 1/8"BSP SY9209260 158 Nipple: 1/8"BSP x 2" SY9209512 159 Spring gaitor SY3804412 1
not illustrated
1.1.2 150M / 200ITEM DESCRIPTION PART No QTY
1 Adapter SY3734296 12 Super clamp:40-43mm SY3804409 23 Hose: 32mm bore SY3804408 800mm4 Bearing housing SY3834242 15 Gasket SY5004318 16 Packing: 12.5 sq. 04492 270mm
7* or Plug: ½"BSP SY9209162 17* Elbow M/F ½” BSP SY9209043 1
Cock: male ½” BSP SY9209242 18 Stud: M16 x 45 SY9509214 89 Nut: M16 SY9509656 810 Washer: spring M4 SY9509803 411 Washer: spring M8 SY9509806 412 Washer: spring M10 SY9509807 1013 Washer: spring M16 SY9509810 814 Screw: M10 x 25 SY9519119 215 Screw: M10 x 40 SY9519122 416 Screw: M10 x 50 SY9519124 617 Screw-Skt hd: M6 x 6 SY9529333 118 Key SY3834103 119 Shaft 16002.375 120 End cap - pump end SY3834244 121 Bearing hsg - p/end SY3834115 122 Bearing spacer SY3834120 123 Grease retainer SY3834119 124 Bearing hsg: d/end SY3834243 125 End cap -drive end SY3834124 126 Grease retainer d/end SY3834121 1
ITEM DESCRIPTION PART No QTY28 Bearing - pump end SY3834117 129 Lockwasher SY3834126 130 Locknut: M55 x 2 SY3834125 131 Bearing module SY3834122 132 Screw: M6 x 25 SY9529365 434 Back cover plate SY3834139 135 Compression spring SY3804160 136 Retaining ring assy SY3804161 137 Spring carrier SY3804164 138 O ring SY3804166 139 Retaining ring SY3804167 140 Gasket - back cover SY5004410 141 Gasket - vps SY5004411 142 Screw: M4 x 20 s/s SY9529204 443 Packing carrier SY3804168 145 Screw:M8 x 50 SY9519104 446 Volute SY3834169 147 Bracket - brg hsg SY3814079 151 Nut:M10 SY9509653 252 Shim-brg hsg e/cap SY3834223 3255 Liquid thrower SY3834241 156 Grease nipple:
1/8"BSP x 90 degSY9219010 2
57 Socket: 1/8"BSP SY9209260 158 Nipple: 1/8"BSP x 2" SY9209512 159 Spring gaitor SY3804412 1
• not illustrated
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 5 of 25
1.2 PUMP ASSEMBLIES
1.2.1 100MITEM DESCRIPTION PART No QTY
1 Front cover plate SY3734147 12 Front wear plate SY3814142 13 Impeller assy TR2 SY3814137 1
LPW3 11079 13a Renewable seat SY3804017 13b Impeller wear
sleeveSY3804413 1
4 Back wear plate SY3814138 15 Copper shim SY3804122 16 Gasket SY5004305 27 Gasket SY5004306 38 Gasket SY5004307 310 Screw: M8 x 40 SY9519102 211 Stud: M10 x 45 SY9509094 613 Stud: M12 x30 SY9509129 814 Stud: M16 x 45 SY9509214 4
ITEM DESCRIPTION PART No QTY
15 Washer: M10 SY9509679 616 Washer: spring M12 SY9509808 817 Washer: spring M16 SY9509810 418 Nut: M8 SY9509652 219 Nut: M10 SY9509653 620 Nut: M12 SY9509654 821 Nut: M16 SY9509656 422 Copper washer: 3/8" SY5004308 623 Guard - pump shaft SY3804313 124 Rotational arrow SY3344230 126 Brg hsg/volute assy SY3812601 127 Shim SY3804115 428 Shim SY3804139 1029 Shim SY3804169 6
1.2.2 150
ITEM DESCRIPTION PART No QTY
1 Front cover plate SY3824060 12 Front wear plate SY3824056 13 Impeller assy SY3824055 13a Renewable seat SY3804017 14 Back wear plate SY3824057 15 Copper shim SY3804122 16 Gasket SY5004305 27 Gasket SY5004306 38 Gasket SY5004307 3
ITEM DESCRIPTION PART No QTY
10 Screw: M8 x 40 SY9519102 211 Stud: M10 x 45 SY9509094 613 Stud: M12 x30 SY9509129 814 Stud: M16 x 45 SY9509214 815 Washer: M10 SY9509679 616 Washer: spring M12 SY9509808 817 Washer: spring M16 SY9509810 818 Nut: M8 SY9509652 219 Nut: M10 SY9509653 6
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 6 of 25
ITEM DESCRIPTION PART No QTY
20 Nut: M12 SY9509654 821 Nut: M16 SY9509656 822 Copper washer: 3/8" SY5004308 623 Guard - pump shaft SY3804313 124 Rotational arrow SY3344230 1
ITEM DESCRIPTION PART No QTY
26 Brg hsg/volute assy 12517 127 Shim SY3804115 428 Shim SY3804139 1029 Shim SY3804169 6
1.2.3 150M, 200
ITEM DESCRIPTION PART No QTY
1 Front cover plate SY3744028 12 Front wear
plateOthers SY3834191 1
TR3brz
SY3834192
3 Impeller assy TR3 SY3834171 1TR3brz
SY3834177
LPW4 110803a Renewable seat SY3804017 13b Impeller wear
sleeveSY3804413 1
4 Back wearplate
Others SY3834166 1
TR3brz
SY3834176
5 S/S shim SY3834127 16 Gasket SY5004316 37 Gasket SY5004317 3
ITEM DESCRIPTION PART No QTY
8 Gasket SY5004318 210 Screw: M10 x 40 SY9519122 211 Stud: M10 x 55 SY9509096 613 Stud: M16 x 32 SY9509210 814 Stud: M16 x 45 SY9509214 815 Washer: M10 SY9509679 617 Washer: spring M16 SY9509810 1619 Nut: M10 SY9509653 821 Nut: M16 SY9509656 1622 Copper washer: 3/8" SY5004308 623 Guard - pump shaft SY3804313 124 Rotational arrow SY3344230 126 Brg hsg/volute assy SY3832600 127 Shim SY3834116 428 Shim SY3834131 1029 Shim SY3834140 4
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 7 of 25
2. PUMP ENDS - MECHANICALLY SEALED2.1 100M
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 8 of 25
ITEM DESCRIPTION PART No QTY1 Grease retainer SY3804111 12 Screw-Skt hd: M6 x 6 SY9529333 13 End cap - pump end SY3804406 14 Grease nipple: 1/8"
BSP x 90 degSY9219010 2
5 Washer: spring M10 SY9509807 106 Screw: M10 x 50 SY9519124 47 Bearing - pump end SY3804116 18 Bearing hsg - p/end SY3804109 19 Shim SY3804115 4
Shim SY3804139 10Shim SY3804169 6
10 Bearing housing SY3814207 111 Bracket - brg hsg SY3814079 112 Screw: M10 x 25 SY9519119 213 Rotational arrow SY3344230 114 Shaft 15969.375 115 Key SY3804096 116 Bearing hsg: d/end SY3804407 117 Bearing module SY3804119 118 Grease retainer d/end SY3804114 119 Lockwasher SY3804117 120 Locknut SY3804118 121 End cap -drive end SY3804113 122 Screw: M10 x 40 SY9519122 423 Bearing spacer SY3804110 124 Nut: M16 SY9509656 425 Washer: spring M16 SY9509810 426 Stud: M16 x 45 SY9509214 427 Nut: M10 SY9509653 628 Washer: M10 SY9509679 629 Copper washer: 3/8" SY5004308 630 Stud: M10 x 45 SY9509094 631 Nut: M12 SY9509654 832 Washer: spring M12 SY9509808 833 Stud: M12 x30 SY9509129 834 Front cover plate SY3734147 135 Front wear plate SY3814142 136 Impeller 15445 137 Sleeve: impeller 15386.221 138 Copper shim SY3804122 139 Seal: mech.: 60mm 15381 240 Circlip: int.: 112 dia 15390 141 Plate: primary m/seal 15382.347 142 O ring: 112 dia x 3mm 15391 143 O ring: 40 dia x 3mm 15427 144 Sleeve: shaft 15387.347 145 Screw: skt set M6 x 6 21828-094-347-4 346 Gasket SY5004305 247 Gasket SY5004306 3
ITEM DESCRIPTION PART No QTY48 Gasket SY5004307 349 Volute SY3814143 150 Elbow M/F ½” BSP SY9209043 151 Cock: male ½” BSP SY9209242 152 Gasket SY5004305 153 Back wear plate SY3814138 154 Back cover plate SY3814109 155 Stud: M12 x 45 SY9509134 856 Washer: spring M12 SY9509808 857 Nut: M12 SY9509654 858 Gasket 15359 159 Housing: mech. seal 15484.524 160 Washer: spring M8 21174-305-927-9 461 Screw: skt cap M8 x 65 21835-147-977-3 462 Plate: setting 15392.221 163 Washer: M6 SY9509676 164 Screw: M6 x 10 21863-098-959-5 165 Washer: spring M6 SY9509805 166 Adapter SY3734296 167 Super clamp SY3804409 268 Hose: 32mm bore SY3804408 800mm69 Elbow: M/F ½”BSP SY9209043 170 Hose tail: ½”BSPTx
19mm12149 1
71 Hose: ¾”I/D wired 15520 400mm72 Hose clip:18-35mm 05837 573 Tee: hose connection 15521 174 Elbow:45° M/F ½”BSP 14722 175 Nipple: ½”BSPT x
¾”BSP15579 1
76 Assy: ¾”hose wired 15580 177 Brkt: mtg plate: bottle 15436 178 Mtg plate: bottle 15435 179 Not used80 Screw: M10 x 20 SY9519117 281 Bottle: reservoir 15430 182 Spacer set 14641 183 Washer: M10 SY9509679 384 Washer: spring M10 SY9509807 385 Bolt: M10 x 90 12204 186 Cap: screw - bottle 15431 187 Hose: 8mm I/D 15654 650mm88 Nipple: 1/8"BSP x 2" SY9209512 189 Socket: 1/8"BSP SY9209260 190 Shim: Brg hsg end cap SY3804366 32
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 9 of 25
2.2 150M, 200
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 10 of 25
ITEM DESCRIPTION PART No QTY1 Grease retainer SY3834119 12 Screw-Skt hd: M6 x 6 SY9529333 13 End cap - pump end SY3834244 14 Grease nipple: 1/8" BSP
x 90 degSY9219010 2
5 Washer: spring M10 SY9509807 106 Screw: M10 x 50 SY9519124 67 Bearing - pump end SY3834117 18 Bearing hsg - p/end SY3834115 19 Shim SY3834116 4
Shim SY3834131 10Shim SY3834140 8
10 Bearing housing SY3834242 111 Bracket - brg hsg SY3814079 112 Screw: M10 x 25 SY9519119 213 Rotational arrow SY3344230 114 Shaft 16002.375 115 Key SY3834103 116 Bearing hsg: d/end SY3834243 117 Bearing module SY3834122 118 Grease retainer d/end SY3834121 119 Lockwasher SY3834126 120 Locknut SY3834125 121 End cap -drive end SY3834124 122 Screw: M10 x 40 SY9519122 423 Bearing spacer SY3834120 124 Nut: M16 SY9509656 825 Washer: spring M16 SY9509810 826 Stud: M16 x 45 SY9509214 827 Nut: M10 SY9509653 828 Washer: M10 SY9509679 629 Copper washer: 3/8" SY5004308 630 Stud: M10 x 55 SY9509096 631 Nut: M16 SY9509656 832 Washer: spring M16 SY9509810 833 Stud: M16 x 32 SY9509210 834 Front cover plate SY3744028 135 Front wear plate SY3834191 136 Impeller TR3 15451 1
LPW4 15570 137 Sleeve: impeller 15388.221 138 Copper shim SY3834127 139 Seal: mech.: 60mm 15381 240 Circlip: int.: 112 dia 15390 141 Plate: primary m/seal 15382.347 142 O ring: 112 dia x 3mm 15391 143 O ring: 49 dia x 3mm 15429 144 Sleeve: shaft 15389.347 145 Screw: skt set M6 x 6 21828-094-347-4 346 Gasket SY5004316 3
ITEM DESCRIPTION PART No QTY47 Gasket SY5004317 348 Gasket SY5004318 249 Volute SY3834169 150 Elbow M/F ½” BSP SY9209043 151 Cock: male ½” BSP SY9209242 152 Gasket SY5004318 153 Back wear plate SY3834166 154 Back cover plate SY3834139 155 Stud: M16 x 45 SY9509214 856 Washer: spring M16 SY9509810 857 Nut: M16 SY9509656 858 Gasket 15359 159 Housing: mech. seal 15484.524 160 Washer: spring M8 21174-305-927-9 461 Screw: skt cap M8 x 65 21835-147-977-3 462 Plate: setting 15392.221 163 Washer: M6 SY9509676 164 Screw: M6 x 10 21863-098-959-5 165 Washer: spring M6 SY9509805 166 Adapter SY3734296 167 Super clamp SY3804409 268 Hose: 32mm bore SY3804408 800mm69 Elbow: M/F ½”BSP SY9209043 170 Hose tail: ½”BSPTx
19mm12149 1
71 Hose: ¾”I/D wired 15520 700mm72 Hose clip:18-35mm 05837 573 Tee: hose connection 15521 174 Not fitted to 150M75 Nipple: ½”BSPT x
¾”BSP15579 1
76 Assy: ¾”hose wired 15580 177 Brkt: mtg plate: bottle 15437 178 Mtg plate: bottle 15435 179 Not used80 Screw: M10 x 20 SY9519117 281 Bottle: reservoir 15430 182 Spacer set 14641 183 Washer: M10 SY9509679 384 Washer: spring M10 SY9509807 485 Bolt: M10 x 90 12204 186 Cap: screw - bottle 15431 187 Hose: 8mm I/D 15654 650mm88 Nipple: 1/8"BSP x 2" SY9209512 189 Socket: 1/8"BSP SY9209260 190 Shim: Brg hsg end cap SY3834223 32
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 11 of 25
3. TEE PIECES & BACK PRIMING LINES3.1 100M
ITEM DESCRIPTION PART No QTY
1 Tee piece SY3814001 12 Gasket SY5004121 13 Suction cover SY3804075 14 Pipe adapter SY3734296 15 Hex nipple: 1"BSP SY3734297 16 Non return valve SY3734299 1
ITEM DESCRIPTION PART No QTY
7 Elbow: F/F 1"BSP SY9209006 110 Plug: 1/2"BSP SY9209162 212 Stud: M16 x 45 SY9509214 815 Washer: spring M16 SY9509810 817 Nut: M16 SY9509656 818 Nipple: barrel 1"BSP SY9209537 1
3.2 150, 150M, 200
ITEM DESCRIPTION PART No QTY
1 Tee piece SY3834038 12 Gasket: 6" SY5004106 1
ITEM DESCRIPTION PART No QTY
3 Suction cover: 6" SY3404678 14 Pipe adapter SY3734296 1
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 12 of 25
ITEM DESCRIPTION PART No QTY
5 Hexagon nipple SY3734297 26 Non return valve SY3734299 17 Elbow: F/F 1"BSP SY9209006 110 Plug: 1/2"BSP SY9209162 212 Stud: M16 x 45 SY9509214 12
ITEM DESCRIPTION PART No QTY
15 Washer: spring M16 SY9509810 1217 Nut: M16 SY9509656 12
Items 20,21 are fitted to 150 units only20 Baffle 07929 121 Gasket SY5004397 1
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 13 of 25
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Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 14 of 25
4. PRIMING TANKS4.1 25CFM
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 15 of 25
ITEM DESCRIPTION PART No QTY
1 Valve ball SY1544001 12 PVC Hose SY3404502 250mm3 Float disc SY3404509 14 Top cover SY3474510 15 Valve cover SY3474511 16 Cover - air filter SY3474519 17 Valve rod SY3474521 18 Valve seat - in/out SY3474522 19 Main valve inlet SY3474523 110 Valve air inlet SY3474524 111 Diaphragm SY3474525 112 Float rod SY3474526 113 Compression spring SY3474527 114 Float SY3474547 115 Fulcrum pin SY3564037 116 Valve support pin SY3564038 1
17** Element - air filter SY3564044 1includes: rubber seat SY3804418 2
18 Valve seat SY3564293 119 Valve ball SY3564294 120 Adj’ble seat-ctrl valve SY3564296 121 Valve - control valve SY3564297 122 Spring retnr-ctrl valve SY3564298 123 Distance piece SY3564300 124 Knob - control valve SY3564302 125 Pipe adapter: 3/4"BSP SY3474599 126 Instruction plate SY3564350 127 Spring SY3564354 128 Spindle - control valve SY3564425 129 Air outlet valve SY3614033 130 Fulcrum bracket SY3614035 131 Fulcrum arm SY3614036 132 O ring SY3614043 133 Primary tank SY3804002 134 Joint - copper SY5004075 136 Joint: fulcrum brkt-t/cvr SY5004235 137 Joint: t/cover-prim tank 15494 138 Joint: t/cover-vlve cover 15495 139 Joint: a/filter cvr-v/cvr SY5004268 1
ITEM DESCRIPTION PART No QTY
40 Joint: p/tank-prim sump SY5004373 141 Elbow: M/F 3/4"BSP SY9209044 142 Plug: 3/4"BSP SY9209148 243 Plug: 1/2"BSP brass SY9209420 144 Stud: M8 x 80 SY9509061 145 Stud: M10 x 60 SY9509097 646 Stud: M10 x 95 SY9509104 447 Stud: M10 x 150 SY9509113 148 Stud: M10 x 135 SY9509119 349 Stud: M12 x 40 SY9509133 850 Nut: M8 SY9509652 151 Nut: M10 SY9509653 1452 Nut: M12 SY9509654 853 Washer: M8 SY9509678 154 Washer: M10 SY9509679 1455 Washer: M12 SY9509680 856 Washer: M4 nylon SY9509693 157 Washer: M4 brass SY9509694 158 Washer: M6 brass SY9509697 459 Washer: M8 nylon SY9509700 160 Washer: spring M12 SY9509808 861 Nut - self lock: M4 SY9509861 162 Nut - self lock: M8 SY9509864 263 Washer - starlock M6 SY9519256 264 Washer - starlock M10 SY9519260 265 Klipring: 1/4" SY9519482 266 Screw: skt cap:M6 x 20 SY9529201 467 Washer: M8 brass SY9509701 1
** This air filter is not fitted if the high capacity air filter (seebelow) is fitted.
The following parts connecting the priming tank to the vacuumpump are not illustrated
ITEM DESCRIPTION PART No QTY
85 Hose: 25mm bore SY3804410 900mm84 Hose clamp:36-39mm SY3804411 2
4.2 25 cfm High Capacity Filter
ITEM DESCRIPTION PART No QTY
80 Tube: ¾”BSP x 4” 25212-141-915-2 181 Bush: 1” x ¾”BSP SY9209069 282 Filter: gas 15571 183 Element (included in
the filter)15572 1
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 16 of 25
4.3 60CFM
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 17 of 25
ITEM DESCRIPTION PART No QTY
1 Valve ball SY1544001 12 Float: primary SY3404022 13 PVC Hose SY3404502 250mm4 Float disc SY3404509 15 Fulcrum bracket SY3564035 16 Fulcrum arm SY3564036 17 Fulcrum pin SY3564037 18 Valve support pin SY3564038 19 O ring SY3564043 110 Element - air filter SY3564044 1
includes: rubber seat SY3804418 211 Diaphragm SY3564284 112 Top cover SY3564291 113 Valve cover SY3564292 114 Valve seat SY3564293 115 Valve ball SY3564294 116 Adj’ble seat: ctrl valve SY3564296 117 Valve -control valve SY3564297 118 Spring retnr: ctrl valve SY3564298 119 Distance piece SY3564300 120 Knob-control valve SY3564302 121 Instruction plate SY3564350 122 Spring SY3564354 123 Priming tank SY3834039 124 Valve body bottom SY3834040 125 Valve body top SY3834041 126 Main valve SY3834042 127 Pilot valve SY3834043 128 Valve stem SY3834044 129 Main valve rod SY3834045 130 Float rod 09136 131 Joint: copper SY5004075 132 Joint: fulc brkt-t/cover SY5004157 133 Spacer 09137 134 Joint: t/cover-prim tank 15493 135 Joint: valve cover 15492 1
ITEM DESCRIPTION PART No QTY
36 Gasket: tank/sump SY5004397 137 Elbow: M/F 1"BSP SY9209045 138 Bush: 1 ¼” x 1"BSP SY9209074 139 Plug: 3/8"BSP SY9209161 140 Plug: 1/2"BSP brass SY9209420 141 Stud: M12 x 45 SY9509134 642 Stud: M12 x 70 21815-369-347-9 543 Stud: M12 x 140 13223 544 Nut: M6 SY9509651 145 Nut: M12 21882-675-347-7 1646 Washer: M12 21172-212-342-2 1647 Washer: brass M6 SY9509697 348 Washer: brass M8 SY9509701 149 Washer: spring M12 SY9509808 650 Nut: s/lock M4 SY9509861 151 Nut: s/lock M10 SY9509865 252 Screw: Ch./hd M6 x 20 SY9509957 153 Washer: starlock M6 SY9519256 254 Washer: starlock M10 SY9519260 255 Klipring: 1/4" SY9519482 256 Screw: skt cap M6 x 20 SY9529201 357 Spindle - control valve SY3564425 158 Pipe adapter SY3734296 159 Washer: M10 nylon SY9509702 1
The following parts connecting the priming tank to the vacuumpump are not illustratedITEM DESCRIPTION PART No QTY
85 Hose: 32mm bore SY3804408 1m84 Hose clamp: 40 -
43mmSY3804409 2
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 18 of 25
5. VACUUM PUMPS & DRIVES5.1 100M x TR2
ITEM DESCRIPTION PART No QTY
1 Vacuum pump SY6671002 12 Adapter plate SY3814151 13 Spacer SY3804283 24 Hose SY3804356 15 Pulley SY3834105 16 Belt: timing SY3824029 17 Pulley SY3834184 18 Bush: taperlock SY9059149 19 Bush: taperlock SY9059153 110 Joint SY5004200 111 Joint SY5004173 112 Adapter: 3/4" BSP SY3454765 114 Pipe adapter SY3814150 2
ITEM DESCRIPTION PART No QTY
15 Elbow: M/F 3/4"BSP SY9209044 117 Connector: reducing
1/4" x 1/8"BSPSY9209372 1
18 Elbow: M/F 1/8"BSP SY9209040 119 Stud: M10 x 30 SY9509089 220 Washer: M10 SY9509679 222 Nut: M10 SY9509653 223 Bolt: M10 x 65 SY9509541 224 Washer: M10 SY9509690 225 Washer: spring M10 SY9509807 426 Hose clip SY3554122 227 Bush: hex 1" x ¾”BSP SY9209069 128 Pipe adapter: 3/4"BSP SY3474599 1
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 19 of 25
5.2 100M x LPW3
ITEM DESCRIPTION PART No QTY
1 Vacuum pump SY6671002 12 Adapter plate SY3814151 13 Spacer SY3804283 24 Hose & clips 04625 15 Pulley 09929 16 Belt: link A section 09676 3m7 Pulley 01921 18 Bush: taperlock 2012 SY9059174 19 Bush: taperlock 1610 SY9059153 110 Joint SY5004200 111 Joint SY5004173 112 Adapter: flanged SY3454765 114 Pipe adapter SY3814150 215 Elbow: M/F 3/4"BSP SY9209044 117 Connector: reducing
1/4" x 1/8"BSPSY9209372 1
ITEM DESCRIPTION PART No QTY
18 Elbow: M/F 1/8"BSP SY9209040 119 Stud: M10 x 30 SY9509089 220 Washer: M10 SY9509679 222 Nut: M10 SY9509653 223 Bolt: M10 x 65 SY9509541 224 Washer: M10 SY9509690 225 Washer: spring M10 SY9509807 427 Bush: hex 1" x ¾”BSP SY9209069 128 Adapter: 3/4"BSP SY3474599 129 Pipe adapter SY3734296 230 Elbow: 45 deg 3/4"BSP SY9209339 231 Restrictor 04780 132 Hose SY3804408 0.56m33 Clips: 40-43mm SY3804409 2
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 20 of 25
5.3 150 x TS3, 150M x TR3, 200 X TR3
ITEM DESCRIPTION PART No QTY
1 Vacuum pump SY6681003 12 Adapter plate SY3834178 14 Hose SY3804355 15 Pulley SY3834180 16 Belt: timing SY3834181 17 Pulley SY3834182 18 Bush: taperlock SY9059178 19 Bush: taperlock SY9059184 110 Joint SY5004170 111 Joint SY5004174 112 Adapter: flanged SY3834002 113 Bush: hex 1 1/2"BSP x
1"BSPSY9209079 1
14 Pipe adapter SY3734296 3
ITEM DESCRIPTION PART No QTY
15 Elbow: M/F 1"BSP SY9209045 117 Connector: reducing
3/8" x 1/4"BSPSY9209374 1
18 Elbow: M/F 3/8"BSP SY9209042 119 Stud: M12 x 40 SY9509133 420 Washer: M12 SY9509680 421 Washer: spring M12 SY9509808 422 Nut: M12 SY9509654 423 Bolt: M10 x 35 SY9509535 224 Washer: M10 SY9509690 225 Washer: spring M10 SY9509807 226 Hose clip: size 2 SY4004041 228 Elbow: M/F 45 1"BSP SY9209340 129 Restrictor SY3804417 1
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 21 of 25
5.4 150M x LPW4, 200 X LPWT4
ITEM DESCRIPTION PART No QTY
1 Vacuum pump SY6681003 12 Adapter plate SY3834178 14 Hose & clips 04626 15 Pulley 08749 16 Belt: link 09676 3m7 Pulley SY3744090 18 Bush: taperlock 23686-736-000-9 110 Joint SY5004170 111 Joint SY5004174 112 Adapter SY3834002 113 Bush: hex 1 1/2"BSP x
1"BSPSY9209079 1
14 Pipe adapter SY3734296 515 Elbow: M/F 1"BSP SY9209045 117 Connector: reducing
3/8" x 1/4"BSPSY9209374 1
ITEM DESCRIPTION PART No QTY
18 Elbow: M/F 3/8" BSP SY9209042 119 Stud: M12 x 40 SY9509133 420 Washer: M12 SY9509680 421 Washer: spring M12 SY9509808 422 Nut: M12 SY9509654 423 Bolt: M10 x 35 SY9509535 224 Washer: M10 SY9509690 225 Washer: spring M10 SY9509807 228 Elbow: M/F 45 1"BSP SY9209340 329 Restrictor SY3804417 132 Hose SY3804408 0.56m33 Clips: 40-43mm SY3804409 2
Pulley (item 7) is retained by 2 off M6 x 10 grub screws, partnumber 21828-098-342-2
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 22 of 25
6. VACUUM PUMP PARTS6.1 25CFM
ITEM DESCRIPTION PART No QTY
1 Stator SY6674032 12 Rotor SY6674031 13 Foot SY6674022 14 Spirol dowel SY6684013 65 Set screw: M8 x 30 SY9519100 26 Washer: M8 SY9509678 67 Cover - NDE SY6674030 18 Bearing cover plate SY6674045 19 Joint-brg cover plate SY6674040 110 Screw: M6 x 10 SY6674038 311 Screw:M8 x 25 SY9519099 812 Washer: shake proof SY6674041 813 Cover - DE SY6674029 116 Oil seal SY6674042 117 Needle roller bearing SY6674044 218 Circlip SY6674037 4
ITEM DESCRIPTION PART No QTY
19 O ring SY6674007 221 Blade SY6674002 422 O ring SY6684017 223 Grub screw: M5 x 6 SY6674043 224 Plug: 1/8"BSP SY6674039 125 Key: 8 x 7 x 22 SY6674034 126 Spirol dowel: key SY6674033 127 Stud: M8 x 25 SY9509047 229 Nut: M8 SY9509652 430 Legend plate SY6674026 131 Rivet SY6674010 432 Joint SY6664023 133 Stud: M5 x 50 SY9509055 234 Check valve SY6682001 135 Joint SY5004173 2
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 23 of 25
6.2 60CFM
ITEM DESCRIPTION PART No QTY
1 Stator SY6684029 12 Rotor SY6684009 13 Cover - NDE SY6684011 14 Cover - DE SY6684010 15 Oil seal SY6684016 16 Bearing c/w Sleeve SY6684020 27 O ring SY6684017 28 O ring SY6684018 29 Bolt: M10 x 35 SY9509535 1210 Washer: M10 SY9509679 1811 Dowel SY6684013 412 Blade SY6684019 413 Stud: M10 x 25 SY9509087 414 Legend plate SY6684005 115 Rivet SY6684006 416 Plug: 1/8"BSP SY9209159 217 Lifting eye SY6684022 2
ITEM DESCRIPTION PART No QTY
18 Foot SY6684032 119 Dowel SY6684034 220 Screw: M8 x 30 SY9509520 221 Washer: M8 SY9509678 222 Oil seal SY6684033 123 Bearing cover plate SY6684037 124 Joint SY6684035 125 Screw: M6 x 10 SY6674038 626 Joint SY6684024 127 Stud: M10 x 60 SY9509097 229 Nut: M10 SY9509653 630 Check valve SY6682001 131 Joint SY5004173 132 Key SY6684040 133 Dowel SY6684041 1
Manual No./ Section/RevW72-004 / 3 / 8
DYNAPRIME PARTS BOOKAP Range Pump Sets
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 24 of 25
7. NON RETURN VALVES
7.1 100MITEM DESCRIPTION PART No QTY
1 Valve body SY3824086 12 Ball: green 121 dia 08075 13 Seat: NRV SY3814222 14 Stud: M16 x 55 SY9509216 45 Nut: M16 SY9509656 206 Washer: spring M16 SY9509810 207 Stud: M16 x 45 SY9509214 12
ITEM DESCRIPTION PART No QTY
8 Adapter plate: 4" SY3814160 19 Joint SY5004106 110 Plug: 1"BSP SY9209164 111 Gasket SY5004430 312 Adapter bend: 4" SY3814229 113 Bolt: M16 x 65 SY9509584 4
7.2 150ITEM DESCRIPTION PART No QTY
1 Valve body SY3824086 12 Ball: green 121 dia 08075 13 Seat: NRV SY3814222 14 Stud: M16 x 55 SY9509216 45 Nut: M16 SY9509656 86 Washer: spring M16 SY9509810 8
ITEM DESCRIPTION PART No QTY
10 Plug: 1"BSP SY9209164 111 Gasket SY5004430 312 Adapter bend: 4" SY3814229 113 Bolt: M16 x 65 SY9509584 4
NOTE: The adapter plate (item 8) and associated fasteningsillustrated above are NOT fitted to this unit.
7.3 150M, 200ITEM DESCRIPTION PART No QTY
1 Valve body SY3844080 12 Ball: green 180 dia 08076 13 Seat: NRV SY3814223 14 Stud: M16 x 60 SY9509217 85 Nut: M16 SY9509656 326 Washer: spring M16 SY9509810 327 Stud: M16 x 45 SY9509214 16
ITEM DESCRIPTION PART No QTY
8 Adapter plate: 6" SY3834197 19 Joint SY5004113 110 Plug: 1"BSP SY9209164 111 Gasket: 6" SY5004431 312 Adapter bend: 6" SY3834251 113 Bolt: M16 x 70 SY9509585 8
DYNAPRIME PARTS BOOKAP RANGE Pump Sets
Manual No./ Section /Rev
W72-004 / 3 / 8
Our policy is one of continuous improvement and we reserve the right to alter specifications at any timePage 25 of 25
8. COALESCER
ITEM DESCRIPTION PART No QTY
1 Coalescertank
TR/S2/3 SY3804362 1
LPW3/4 09868 12 Cover - coalescer tower SY3824065 13 Joint - coalescer cover SY5004413 14 Oil filter - coalescer
tankSY3824066 1
5 Retainer - coalescerfilter
SY3804357 1
6 Oil filler cap SY3844013 17 Flexible pipe SY3804363 18 O ring SY3744298 19 Coalescer filter SY6674050 110 Fibre washer SY5004147 113 Cock: 3/8"BSP SY9209241 114 Elbow:45 deg M/F SY9209340 1
ITEM DESCRIPTION PART No QTY
1"BSP15 Elbow: M/F1 1/2"BSP 13103 116 Elbow: F/F 1/4"BSP SY9209002 117 Plug: 3/4"BSP SY9209163 118 Plug: 1"BSP SY9209164 119 Union: 1/4"BSP SY9209253 123 Stud: M12 x 40 SY9509133 224 Screw: M12 x 30 SY9519140 225 Screw: M6 x 16 SY9519075 427 Washer: M12 SY9509680 428 Washer - spring M12 SY9509808 429 Washer - spring M6 SY9509805 431 Nut: M12 SY9509654 232 Plug - sq. hd: 1/4"NPT 25275-382-904-4 1