andreas harms, environmental protection, bmw...
TRANSCRIPT
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CORPORATE SUSTAINABILITYTHROUGHOUT THE VEHICLE LIFECYCLE.
Andreas Harms, Environmental Protection, BMW
South Africa
March 2015
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IMPLEMENTATION OF CORPORATE SUSTAINABILITYTHROUGHOUT THE VEHICLE LIFECYCLE.
ProductionRecycling
Research and
Development
Design for
Environment / Life
Cycle Engineering
Clean
Production
Sustainability
Standards
for Suppliers
End-of-Life
Recovery
Recycling
Concepts
Efficient Dynamics
Design for
Recycling
Product UtilizationBMW Group Page 2
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BMW i8 AND i3.
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Recycled materials
Savings
80 kg CO2e
Renewable raw materials
Savings
40 kg CO2e
25% OF THE WEIGHT OF THERMOPLASTICS USED ISREPLACED BY RECYCLED/RENEWABLE RAW MATERIALS.
BMW Group Page 4
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Primary aluminium produced
with renewable energy
5 kg CO2e
Conventional
primary aluminium
10 kg CO2e
Secondary aluminium
2 kg CO2e
80% OF THE ALUMINIUM USED IS EITHER RECYCLED ORPRODUCED WITH RENEWABLE ENERGY
BMW Group Page 5
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EXTERNAL RECOGNITION AS ONE OF THE MOST SUSTAINABLE AUTOMOBILE MANUFACTURERS.
- Dow Jones Sustainability Indexes: Sector leader 2014. The only automotive company continuously listed
since 1999.
- FTSE4Good: Listed in FTSE4Good Index.
- Carbon Disclosure Project: Industry leader 2011, 2012, 2013 and 2014. One of four companies acrosssectors listed on CPLI for five consecutive years.
- Oekom: Corporate Responsibility Rating oekom, Status Prime.
BMW Group Page 6
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PLANT ROSSLYN.3 SERIES (F30).
PetrolDieselLHD RHDXDrive
ASSEMBLYPAINTBIWTOTAL VEHICLE
Page 7Plant Rosslyn
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PLANT ROSSLYN.84% OF CARS DESTINED FOR EXPORT MARKETS.
USA 48.7%
Japan 13.7%
Australia /New Zealand
8.1%
Africa 0.1%
East Asia 4.4%Taiwan Hong Kong Singapore
China5.9%
South Africa 15.9%
India3.3%
2013
Figures
Page 8Plant Rosslyn
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PLANT ROSSLYN. SUPPLY CHAIN.
Page 9Plant Rosslyn
NAFTA BCC
Suppliers
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PLANT ROSSLYN.SUPPLIER NETWORK SOUTH AFRICA.
Page 10Plant Rosslyn
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WASTE STRATEGY.PLANT ROSSLYNSTEPS TOWARDS „ZERO WASTE“
Andreas Harms, Environmental Protection, BMW
South Africa
March 2015
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WASTE STRATEGY.“REDUCE RE-USE RECYCLE”.
Re-use
Recover
Dispose
Reduce
Recycle
– Avoid / minimize waste by planning and control
– Re-use waste, e.g. airbag cages and bentonite
– Sell a clean waste stream to a recycler
– Substitute a natural material with waste, e.g. paint sludge as fuel
– As a last resort, dispose of the waste to landfill.
Page 12Plant Rosslyn
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WASTE MANAGEMENT.RECYCLING VOLUME.
Source: BMW Group Database ABIS
0
100
200
300
400
500
BM
W P
lant R
ossly
n
BM
W W
erk
Din
golfin
g
BM
W P
lant S
part
anburg
*
BB
A D
ado
ng*
BM
W P
lant T
ha
iland
BB
A T
iexi
BM
W P
lant O
xfo
rd
BM
W P
lan
t C
hen
na
i
BM
W W
erk
Lan
dsh
ut
BM
W W
erk
Berlin
Top10 Wood [t/month]
0
100
200
300
400
500
600
BM
W P
lan
t R
oss
lyn
BM
W P
lan
t Sp
arta
nb
urg
*
BM
W W
erk
Din
golf
ing
BB
A D
ado
ng*
BM
W P
lan
t Th
aila
nd
BB
A T
iexi
BM
W W
erk
Reg
ensb
urg
BM
W W
erk
Leip
zig
BM
W W
erk
Ber
lin
BM
W P
lan
t O
xfo
rd
Top10 Cardboard/Paper [t/month] Feb 2014
* Estimate
2012
2012
2013
2013
BM
W P
lan
t
Ro
ssly
n
BM
W P
lan
t
Ro
ssly
n
2014
2014
Page 13Plant Rosslyn
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0
5
10
15
20
25
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
Abfall zur BeseitigungZIEL ohne regulatedWaste
Abfall zur BeseitigungIST (kg/Fzg)
WASTE MANAGEMENT PLANT ROSSLYN.DISPOSAL TO LANDFILL.
Plant Rosslyn
(incl. 2015 forecast)
[kg / unit]
Page 14
Waste to landfill target
(without regulated
waste)
Waste to landfill actual
(kg/unit)
Waste to landfill target
(with regulated waste)
Plant Rosslyn
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WASTE MANAGEMENT PLANT ROSSLYN.CHALLENGES.
Page 15
2013
OPERATIONS
MANAGEMENT
CHALLENGE: LIMITED SPACE
AT THE WMC*
* WMC:
WASTE MANAGEMENT
CENTRE
Plant Rosslyn
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WASTE MANAGEMENT PLANT ROSSLYNCHALLENGES
Page 16
CHALLENGE: RE-USE
(AIRBAG CAGES,
BENTONITE)
ACTION: SEGREGATE AT SOURCE
2013
2014
AIRBAG CAGES
Plant Rosslyn
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WASTE MANAGEMENT PLANSTEP “0” WMC OPERATIONS
Waste Strategy, PA-74, March 2014 Page 17
ACTION DONE: REDUCE SYSTEM FILL
SET SHIFT TARGETS
JUST IN TIME
PLAN AND IMPLEMENT
RIGHT TOOLS
REVIEW AND IMPROVE
WASTE STREAMS.
SHIFT HANDOVER
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WASTE MANAGEMENT PLANSTEP “1” SYMPTOMS
Page 18
HALVE THE GENERAL
WASTE AT THE COMPACTOR
ADD TWO WORKERS TO
WMC SORTING TABLE
-50%GENERAL WASTE COMPACTOR
2014 ACTION: RE-INTRODUCE A SORTING
TABLE OPERATION
Plant Rosslyn
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WASTE MANAGEMENT PLANSTEP “2” ROOT CAUSE
Page 19
ACTION: REDUCE CONTAMINATION
OF PRODUCTION WASTE
FEEDBACK TO PRODUCTION
MANAGEMENT ON
PERFORMANCE
INCREASE QUANTITY AND
QUALITY OF WASTE BIN
INSPECTIONS IN
PRODUCTION
RECYCLING BANKS IN
PRODUCTION
5
GENERAL WASTE TO LANDFILL
Plant Rosslyn
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WASTE MANAGEMENT PLANSTEP “3” SUSTAINABLE PLAN
1. Paint Waste 2. Production Waste Concept
3. Non Production Waste4. Waste Management
Capacity / Efficiencies / Tools
5. Legal Compliance
Filtration
Liquid prevention
Liquid removal
Centrifuge stability
Waste to Energy (cement kilns)
Segregation at source
Waste stream mapping
Just in time concept
Line side interfaces (handling/removal)
Exchange empties with fullies (parts)
Spatial Planning & Implementation
Corporate recycling
Culture, discipline
Integrated recycling stations
Awareness
(Early Learning Centre)
Adequate manpower
Sunken conveyor
Cardboard baler with hogger
Separation wood/cardboard
Baler for plastics
Compacting of styrofoam
Bin liners and stickersWaste License implications
Auditing
REDUCE RE-USE RECYCLE
Ro
ute
Tra
in C
on
cep
t
Page 20Plant Rosslyn
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WASTE MANAGEMENT PLANSUMMARY
Page 21
STEP 0: OPERATIONS MANAGEMENT AT
WMC
STEP 1: FIGHT SYMPTOMS
STEP 2: ADDRESS ROOT CAUSE
STEP 3: SUSTAINABLE PLAN
Plant Rosslyn
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WASTE MANAGEMENTSOLUTIONS
Page 22
SUNKEN CONVEYOR CARBOARD
BALER
PLASTICS BALING
Plant Rosslyn
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WASTE MANAGEMENTSOLUTIONS
Page 23
PARTS DESTRUCTION
ENGINE CRUSHING
Plant Rosslyn
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WASTE MANAGEMENTSOLUTIONS
Waste Strategy, PA-74, March 2015 Page 24
Environmental
Protection
Clean
Production
TYRES
RIMS
PUNCH
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WASTE MANAGEMENTSOLUTIONS
Page 25
Environmental
Protection
Clean
Production
COMPACTED STYROFOAM
HEAT / PRESSURE COMPACTORPlant Rosslyn
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WASTE MANAGEMENTSOLUTIONS
Waste Strategy, PA-74, March 2015 Page 26
Environmental
Protection
Clean
Production
WEIGHBRIDGE WHEELIE BIN TRAIN
MATERIAL HANDLING
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WASTE MANAGEMENTCHALLENGES
Page 27
UNION
BUILDINGS CULTURE IN PUBLICUNDESIRABLE BEHAVIOUR
Plant Rosslyn
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WASTE MANAGEMENTSOLUTIONS
Waste Strategy, PA-74, March 2015 Page 28
CANTEENS,
KITCHENSHYGIENIC DESIGN
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WASTE MANAGEMENTSOLUTIONS
Waste Strategy, PA-74, March 2015 Page 29
PRODUCTION
OFFLINEFRAME FOR INTEGRATION
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WASTE MANAGEMENTSOLUTIONS
Page 30
PUBLIC RECYCLING BANK
GLAS
SOUTSIDE MAIN
GATEROBUST DESIGN
Plant Rosslyn
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SUSTAINABILITY REPORTENVIRONMENT
Tel. 012 522 3946
THANK YOU
ENVIRONMENTAL PROTECTION @ BMW SOUTH AFRICA