anaerobic fermentative co-production of hydrogen and methane from an organic fraction of municipal...
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Anaerobic Fermentative Co-productionof Hydrogen and Methane from anOrganic Fraction of Municipal Solid WasteL. Dong a b c , Y. Zhenhong a , S. Yongming a & M. Longlong aa Guangzhou Institute of Energy Conversion, Chinese Academy ofSciences, Guangzhou, Chinab Key Laboratory of Renewable Energy and Gas Hydrate, ChineseAcademy of Sciences, Guangzhou, Chinac Graduate University of Chinese Academy of Sciences, Beijing,ChinaPublished online: 15 Dec 2010.
To cite this article: L. Dong , Y. Zhenhong , S. Yongming & M. Longlong (2011) Anaerobic FermentativeCo-production of Hydrogen and Methane from an Organic Fraction of Municipal Solid Waste,Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 33:6, 575-585, DOI:10.1080/15567030903117653
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Energy Sources, Part A, 33:575–585, 2011
Copyright © Taylor & Francis Group, LLC
ISSN: 1556-7036 print/1556-7230 online
DOI: 10.1080/15567030903117653
Anaerobic Fermentative Co-production of
Hydrogen and Methane from an Organic Fraction
of Municipal Solid Waste
L. DONG,1;2;3 Y. ZHENHONG,1 S. YONGMING,1 and
M. LONGLONG1
1Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences,
Guangzhou, China2Key Laboratory of Renewable Energy and Gas Hydrate, Chinese Academy of
Sciences, Guangzhou, China3Graduate University of Chinese Academy of Sciences, Beijing, China
Abstract In order to improve energy recovery efficiency, the fermentative hydrogenproduction from organic fraction of municipal solid waste was followed by methane
production using the residual of hydrogen production as a substrate. Six individualcomponents of organic fraction of municipal solid waste, including rice, potato,
lettuce, lean meat, peanut oil, and banyan leaves, were selected as experimentalmaterials. The results showed that at the hydrogen production stage, the hydrogen
yields were 125, 103, 35, 0, 5, and 0 mL/gVS for rice, potato, lettuce, lean meat,peanut oil, and banyan leaves, respectively. During the methane production stage, the
methane yields were 232, 237, 148, 278, 866, and 50 mL/gVS. For example, for ricethe co-production of hydrogen and methane increased the energy efficiency from 7.9
to 56.3% compared with single hydrogen production.
Keywords anaerobic fermentation, co-production, hydrogen, methane, municipalsolid waste
Introduction
The methane production by anaerobic digestion has been applied for energy production
and waste treatment for years. Today, the anaerobic process is mainly utilized in four
sectors of waste treatments: (1) the primary and secondary sludge produced during
aerobic treatment of municipal sewage; (2) industrial wastewaters produced from biomass
treatment, food processing and fermentation industries; (3) agricultural and livestock
wastes; and (4) a relatively new sector for treatment of the organic fraction of municipal
solid waste (OFMSW) (Angelidaki et al., 2003). So far, a lot of researches have been
done by many scientists (Bolzonella et al., 2006; Sosnowski et al., 2003) and more than
120 large-scale biogas plants are now operating to treat organic fraction of municipal
solid waste (OFMSW) all over the world (De Baere, 2006). As a major burden to
the environment, the generation of municipal solid waste (MSW) amounted to 170
million tons in 2006 in China, and this number is growing by 6% per year (Ministry
Address correspondence to Dr. Li Dong, Guangzhou Institute of Energy Conversion, ChineseAcademy of Sciences, Guangzhou 510640, China. E-mail: [email protected]
575
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576 L. Dong et al.
of Environmental Protection of China, 2007). Nearly 60% of MSW is organic wastes,
such as kitchen waste, waste paper and urban greening waste. To treat the OFMSW by
anaerobic digestion for recovering energy, not only alleviates the conflict between energy
supply and demand to a certain extent, but also improves economic feasibility for MSW
treatment.
Recently, hydrogen has been widely recognized as an ideal alternative energy source
to substitute fossil fuels since it is a clean and environmentally friendly fuel, which
produces water instead of greenhouse gases when combusted. Furthermore, it could be
directly used to produce electricity through fuel cells (Ramachandran and Menon, 1998).
Among the hydrogen production methods, the most promoting and environmentally
friendly method seems to be dark fermentation of organic wastes (Benemann, 1996).
Previous studies on fermentative production of hydrogen were developed using pure
carbohydrates (Kraemer and Bagley, 2005), agricultural waste (Collet et al., 2004),
organic wastewaters (Ren et al., 2006), wastewater sludge (Wang et al., 2003), and
municipal organic wastes (Okamoto et al., 2000) as substrates. Nevertheless, the low
energy efficiency is the main bottleneck for fermentative production of hydrogen, which
greatly limits its development and industrial application. It is considered a key and
difficult problem to increase the energy conversion efficiency of the hydrogen production
process.
Hallenbeck (2005) described the fundamentals of biological hydrogen production by
dark fermentations. For example of fermentative hydrogen production of glucose, hydro-
gen production accompanies productions of intermediate metabolites (such as acetate and
butyrate ethanol). These intermediate metabolites can be utilized to produce methane by
methanogens. Theoretically, the maximum hydrogen yield is 4 mol/mol glucose when
acetate is the sole intermediate metabolite, which is shown in Eq. (1). This maximum
value is also called “Thauer limit” (Thauer et al., 1997). However, the results of several
studies indicated that actual hydrogen yield was lower than 4 mol, typically ranging
between 0.5–2.5 mol/mol hexose. In fact, the intermediate metabolites are usually a
mixture of acetate and butyrate, which is shown in Eq. (2). When the residual of hydrogen
production can be utilized by methanogens, the total fermentation reaction is shown in
Eq. (4). Table 1 shows the energy efficiency for various fermentation reactions. The
energy efficiency of the new combined reaction for hydrogen and methane production is
higher than either hydrogen or methane production reaction shown in Eq. (3). Therefore,
the combined production of hydrogen and methane is considered to be an ideal way to
utilize OFMSW.
Table 1
Energy efficiency of various fermentation reactions using glucose as substrate
Eq. Fermentation reaction
Energy
efficiencya
(1) C6H12O6 C 2H2O ! 2CH3COOH C 2CO2 C 4H2 33.5%
(2) 4C6H12O6 ! 2CH3COOH C 3CH3CH2CH2COOH C 8CO2 C 8H2 16.8%
(3) C6H12O6 ! 3CH4 C 3CO2 83.2%
(4) C6H12O6 C 2H2O ! 2CH4 C 4CO2 C 4H2 89.0%
aEnergy efficiency is calculated based on the heating value of C6H12O6 (2,888 kJ/mol), H2 (242kJ/mol), and CH4 (801 kJ/mol).
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Anaerobic Fermentative Co-production 577
In this study, a sequential anaerobic fermentative production of hydrogen and methane
was investigated. At the first stage (hydrogen production stage, HPS), hydrogen was
produced by hydrogen producing bacteria under low pH conditions. At the second stage
(methane production stage, MPS), the residual of the HPS was utilized to produce
traditional fuel methane by methanogens under neutral conditions. For this purpose, six
kinds of organic wastes were selected as substrates, including rice, potato, lettuce, lean
meat, peanut oil, and banyan leaves, which wildly exist in the OFMSW.
Material and Methods
Seed Microorganisms
The sludge was originally obtained from a swine manure anaerobic digester and accli-
matized with kitchen waste for 2 months at 37ıC. First, the sludge was introduced into
anaerobic reactor, then the kitchen waste was added once a week and the adding amount
was increased step by step. Prior to use, the sludge was sieved to remove bone, sand
and other coarse matters. The sieved sludge was used as a seed for methane production.
The pH, ammonia nitrogen, alkalinity, volatile fatty acids (VFAs) and volatile suspended
solid (VSS) were 7.3, 480, 1,800, 210, and 4,000 mg/L, respectively.
The hydrogen producing seed used in this study was heat-treated anaerobic sludge
and used at low pH. The sieved sludge was boiled for 15 min to inactivate the hydro-
gentrophic methanogens. After boiling, the pH, ammonia nitrogen, alkalinity, VFAs, and
VSS were 9.5, 310, 900, 150, and 3,700 mg/L, respectively.
Experimental Substrate
The materials used in this study are given in Table 2. All the feeding amounts of the
substrates were 8.0 g (calculated by volatile solid [VS]), except 5.0 g for meat in order
to avoid ammonia inhibition (Salerno et al., 2006).
Experimental Setup and Procedure
The experimental setup is shown in Figure 1. A 500 mL serum bottle used as a reactor
was placed in the water bath at .37 ˙ 1/ıC. The headspace of reactor was filled with
pure N2 to assure its anaerobic condition. Mixing was conducted twice a day manually.
The anaerobic digestion was finished until no gas produced. Experimental design is
given in Table 3. The anaerobic digestion of each substrate was carried out as duplicate
experiments.
Table 2
Characteristics of substrates
Substrate TS, g
Heat value,
J/gTS VS/TS, % VS, g [C]/TS, % [H]/TS, % [O]/TS, % [N]/TS, % [C]/[N]
Rice 8.0 17,053 99.5 8.0 42.63 5.74 50.06 0.89 47.7
Potato 8.0 16,324 99.5 8.0 41.36 5.59 51.16 1.17 35.4
Lettuce 9.5 16,669 84.6 8.0 42.12 4.84 33.66 3.26 12.9
Lean meat 5.3 24,077 94.9 5.0 50.97 6.10 23.04 13.11 3.9
Peanut oil 8.0 38,196 100.0 8.0 76.40 7.90 12.90 0.01 6,967.0
Banyan leaves 9.3 17,563 85.9 8.0 45.34 4.98 34.48 0.36 125.7
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578 L. Dong et al.
Figure 1. Schematic diagram of experimental setup.
Analytical Methods
Total solid (TS), VS, ammonia nitrogen, and alkalinity were determined using standard
techniques (APHA, 1995). Heat values were determined by a WGR-1 heat value analyzer
(Changsha Bente Instrument Corporation, Changsha, China). Elementary analysis was
done by a Vario EL element analyzer. The pH was determined by a pHS-3C pH meter
(Shanghai Precision & Scientific Instrument Co. LTD, Shanghai, China).
Biogas production was measured by the displacement of saturated brine solutions.
The gas volumes were corrected to a standard temperature (0ıC) and pressure (1 atm)
(STP). The compositions of biogas (H2, CH4, and CO2) were analyzed by a gas
chromatograph (Agilent 6890) equipped with a thermal conductivity detector and a 2 m
stainless column packed with Porapak Q (50/80 mesh). The operational temperatures at
the injection port, column oven, and detector were 100, 70, and 150ıC, respectively.
Argon was used as carrier gas at a flow rate of 30 mL/min.
Liquid samples were centrifuged with 8,000 r/min at 0–4ıC and filtrated with
0.45 �m filter. The concentrations of VFAs and alcohols were determined using a
gas chromatograph (Agilent 6820) equipped with a flame ionization detector (FID) and
Table 3
Experimental design
HPS MPS
Substrate
Feed,
gVS
Inoculum,a
mL
Initial,
pHb
Period,
d
Inoculum,c
mL
Initial,
pHd
Period,
d
Rice 8 150 5.5 0–7 100 6.5 7-finishe
Potato 8 150 5.5 0–7 100 6.5 7-finish
Lettuce 8 150 5.5 0–7 100 6.5 7-finish
Lean meat 5 150 5.5 0–7 100 6.5f 7-finish
Peanut oil 8 150 5.5 0–7 100 6.5 7-finish
Banyan leaves 8 150 5.5 0–7 100 6.5 7-finish
aThe inoculum was methane production seed.bThe pH was adjusted by adding 2 mol/L HCl.cThe inoculum was methane production seed.d The pH was adjusted by adding 2.5 mol/L NH4HCO3.eThe fermentation finished until no gas produced.f The pH was adjusted by adding 5 mol/L KOH in order to avoid ammonia inhibition.
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Anaerobic Fermentative Co-production 579
a 30 m � 0.25 mm � 0.25 �m fused-silica capillary column (DB-FFAP). Nitrogen
was used as a carrier gas at a flow rate of 30 mL/min and split ratio was 1:50. The
operational temperatures of the injection port and detector were 250 and 300ıC. The
initial temperature of oven was 40ıC for 5 min, then increased to 140ıC at a rate of
10ıC/min and maintained for 1 min, and again increased to 250ıC at a rate of 5ıC/min
and maintained for 3 min. The analyzed VFAs and alcohols included acetate, propionate,
butyrate, isobutyrate, valerate, isovalerate, methanol, ethanol, propanol, and butanol.
The modified Gompertz equation was used to describe the progress of cumulative
hydrogen production obtained from the batch experiments (Lee et al., 2001). Using the
cumulative hydrogen production data to fit the modified Gompertz equation, the maximum
hydrogen production rates were estimated:
H.t/ D P � exp
�
� exp
�
Rm � e
P.� � t/ C 1
��
; (5)
where H.t/ is cumulative hydrogen production (mL), P is hydrogen production potential
(mL), Rm is maximum hydrogen production rate (mL/d), e D 2:71828, and � is lag-phase
time (d) and t time (d).
Results and Discussion
Hydrogen Production
Figure 2 shows the cumulative hydrogen production and hydrogen contents for those
substrates. In contrast to the 1 day lag-time reported by Xie (2008a) using potato as
hydrogen production substrate, this study found negligible lag-phase time for hydrogen
production, perhaps because the inoculum was acclimatized with kitchen waste for
2 months. For the rice, potato, and lettuce, more than 95% of hydrogen production
accomplished at the end of day 3 and the hydrogen compositions in the biogas were about
34–59, 41–56, and 37–70%, respectively. The methane was not found during HPS. Their
hydrogen yields were 125, 103, and 35 mL/gVS. The maximum hydrogen production
rates with one gram of VS were 119, 94, and 43 mL/(gVS � d). It can be concluded
that among the organic waste components, carbohydrate is the most optimal substrate
for fermentative production of hydrogen compared with protein, lipid and lignocellulose.
This conclusion is in agreement with the result from Okamoto et al. (2000).
Figure 2. Hydrogen production: (a) Cumulative hydrogen productions and (b) hydrogen contents.
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Methane Production
The MPS started on day 7 by adding methane production inoculum. The cumulative
methane productions and methane contents for various substrates were shown in Figure 3.
During the MPS, the biogas was free from hydrogen content for all substrates. Compared
with other substrates, there was a lag-time of 13 days for MPS of rice. This lag-
time could be associated with the inhibition of high concentration of VFAs, which
was accompanied with the hydrogen production. Although there was no obvious lag-
time for lettuce, the increasing of cumulative methane production was less than that of
potato and lean meat. The complex components and structure of banyan leaves limited
the rate and extent of hydrolysis (Lynd et al., 2002). Therefore, it is very difficult to
produce hydrogen and methane from lignocellulose substrate unless suitable pretreatment
is adopted.
Figure 3. Methane production: (a) Cumulative methane productions and (b) methane contents.
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Anaerobic Fermentative Co-production 581
The methane yields with rice, potato, lettuce, lean meat, peanut oil, and banyan
leaves were 232, 237, 148, 278, 866, and 50 mL/gVS, respectively. Due to the low
hydrolysis rate, the fermentation period of peanut oil was longer than those of rice,
potato, lettuce, and lean meat. The hydrolysis constants of carbohydrates, proteins and
lipids were 0.025–0.200, 0.015–0.075, and 0.005–0.010 1/d, respectively (Christ et al.,
2000). However, the peanut oil’s high ratio of carbon and hydrogen contents to oxygen
content (([C] C [H])/[O]) produced more methane than that of other substrates. During
the stable MPS, the methane content were 42–70, 57–71, 73–77, 59–73, 68–80, and
54–74% for rice, potato, lettuce, lean meat, peanut oil, and banyan leaves.
Intermediate Metabolites Production
The pH and intermediate metabolites were determined during the process of hydrogen
and methane production. The results are shown in Figure 4. They were determined four
times at different stages of fermentations for rice, potato, lettuce, lean meat and banyan
leaves. The first time was carried out at the end of HPS; the second was at the start-up
of MPS after methane production inoculum was added; the third was at the stable MPS,
and the last was at the end of MPS. However, for the peanut oil, the pH and intermediate
metabolites were determined twice during the stable MPS due to the long period of
fermentation.
The hydrogen productions changed the pH from 5.50 to 4.68, 4.99, 5.2, 5.91, 5.43,
and 5.24 for rice, potato, lettuce, lean meat, peanut oil, and banyan leaves, respectively.
The total intermediate products concentrations (including VFAs and alcohols) at the end
of HPS were strongly associated with the cumulative hydrogen production, similar to
the conclusions made by Xie et al. (2008b). The amounts of total intermediate products
followed the order: rice > potato > lettuce > lean meat > peanut oil > banyan leaves.
This order was the same as that of hydrogen production.
For the carbohydrates (such as rice, potato, and lettuce), acetate and butyrate were
the main intermediate products from the hydrogen production with a little propionate,
ethanol, and valerate. The start-up of methane production fermentation sharply reduced
the concentrations of total intermediate products and increased pH values. During the
stable MPS, the total intermediate products were 2,260, 1,300, and 2,200 mg/L. Acetate
and butyrate also were the main intermediate products with no alcohols detected during
the MPS.
For the lean meat, the start-up of methane production fermentation increased the
concentrations of total intermediate products. This unexpected result may be because
the methane production fermentation relieved the inhibition of protein and/or amino
degradation. For example, there was an amino acid degradation reaction under anaerobic
condition (Thauer et al., 1977):
Oxidative deamination from leucine:
Leucine C 3H2O ! Iso-valerate C HCO�
3 C NHC
4 C 2H2 �G00
D C4:2 kJ/mol (6)
It is a thermodynamically unfavorable reaction unless the hydrogen partial pressure is
maintained at an extremely low level. The methane production fermentation happened to
consume the hydrogen which was helpful to produce VFAs, especially iso-valerate. This
conclusion can be substantially proved by the increasing of iso-valerate concentration
which is shown in Figure 4. Even though total VFAs increased, pH did not decrease.
This resulted from the production of ammonia for amino degradation.
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Figure 4. Intermediate metabolites and pH during the fermentation process. (Butyrate includes
n-butyrate and iso-butyrate; valerate includes n-valerate and iso-valerate; and alcohols include
methanol, ethanol, propanol, and butanol.)
For the peanut oil, the main intermediate product was butyrate with little acetate.
This was seemingly conflict with the result of the degradations of LCFA (ˇ-oxidation):
n-LCFA ! .n � 2/-LCFA C 2acetate C 2H2 �G00
D C48 kJ/mol (7)
This reaction was also thermodynamically unfavorable unless the hydrogen partial pres-
sure is maintained at an extremely low level. Nevertheless, there was a metabolizing
pathway of pyruvate (coming from degradation of glycerol) under anaerobic condition
(Thauer et al., 1977) as below:
Pyruvate C acetate C 2H2 ! Butyrate C CO2 C H2O �G00
D �95:4 kJ/mol (8)
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Anaerobic Fermentative Co-production 583
It is a thermodynamically favorable reaction. This reaction clearly explains that the
butyrate yielded more than 70% but the acetate lower than 10% at the end of HPS which
is shown in Figure 4. When the methane producing inoculum was added, the hydrogen
in reactor was consumed by hydrogenotrophic methanogens. The low hydrogen partial
pressure was favorable of ˇ-oxidation. Therefore, the concentration of acetate was greater
than that of butyrate during the MPS.
For the banyan leaves, acetate was the main intermediate product during the HPS
and MPS. However, the start-up of methane production fermentation increased the con-
centrations of intermediate products. This could be because the methane production
fermentation relieved the inhibition to some extent or some new microorganisms (coming
from reinoculating) enhanced the production of intermediate products. However, they are
required to be verified.
COD Balance Analysis
The chemical oxygen demand (COD) balance is given in Table 4. During the HPS,
99.36, 56.92, 23.20, 24.32, 8.21, and 7.58% of the added COD were degraded for rice,
potato, lettuce, lean meat, peanut oil, and banyan leaves, respectively. This result was
positively correlated with the hydrogen production. The degraded CODs were mainly
converted to intermediate metabolites (such as acetate, butyrate and propionate). The
hydrogen production based on COD was achieved in an order: rice > potato > lettuce >
peanut oil > lean meat D banyan leaves. During the MPS, the intermediate metabolites
and the undegraded from HPS were converted into methane and biomass. The methane
Table 4
COD balance for hydrogen and methane production with the six substrates
COD Rice Potato Lettuce Lean meat Peanut oil
Banyan
leaves
Addeda (mg) 8,770.00 8,310.00 11,160.00 8,580.00 20,340.00 11,760.00
Added (%) 100.00 100.00 100.00 100.00 100.00 100.00
HPS
Undegradedb (%) 0.64 43.08 76.80 75.68 91.79 92.42
Intermediate (%) 89.72 49.84 21.41 24.32 8.07 7.58
Acetate (%) 33.27 20.36 12.10 5.74 0.18 4.83
Propionate (%) 19.15 3.77 1.18 3.47 0.63 0.76
Butyrate (%) 32.46 19.32 6.33 10.01 6.55 1.14
Valerate (%) 4.67 0.30 0 3.93 0.16 0
Alcohols (%) 1.67 6.09 1.80 1.17 0.54 0.85
Hydrogen (%) 8.14 7.08 1.79 0 0.14 0
MPS
Final intermediate (%) 3.69 9.43 0.53 1.28 0 1.57
Methane (%) 60.47 65.19 30.31 46.31 97.32 9.72
Residuec (%) 27.70 18.30 67.37 52.41 2.54 88.71
aThe added COD was calculated as: TSadded � [C] � 2:67 C TSadded � [H] � 8 � TSadded � [O].bThe undegraded COD was calculated as: Added–intermediate–hydrogen.cThe residue includes the undegraded COD and the COD converted into biomass, calculated as:
Added–end intermediate–hydrogen–methane.
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Table 5
Energy efficiency of the co-production of hydrogen and methane
H2 production CH4 production
Energy recovery
efficiency
Substrate
Input,
kJ/gVSa mL/gVS kJ/gVSb mL/gVS kJ/gVSc H2, % H2 C CH4, %
Rice 17.14 125 1.35 232 8.30 7.9 56.3
Potato 16.41 103 1.11 237 8.47 6.8 58.4
Lettuce 19.70 35 0.38 148 5.29 1.9 28.8
Lean meat 25.37 0 0 278 9.94 0 39.2
Peanut oil 38.20 5 0.05 866 30.97 0.1 81.2
Banyan leaves 20.45 0 0 50 1.79 0 8.8
aHeat value directly determined.bHeat value calculated based on 242 kJ/mol.cHeat value calculated based on 801 kJ/mol.
production based on COD was found as: peanut oil > potato > rice > lean meat >
lettuce > banyan leaves. The total COD removal rate of the whole process of hydrogen
and methane production was also abided by this order.
Energy Recovery Efficiency
The energy efficiencies of hydrogen production and co-production of hydrogen and
methane are given in Table 5. The energy efficiency of hydrogen production is cal-
culated by dividing the heat value of hydrogen yield by the heat value of substrate
which was directly determined. The energy efficiency of the co-production process is
calculated by dividing the heat value of hydrogen and methane yield by the heat value
of substrate. Compared with that of the hydrogen production, the energy efficiency
of the co-production could be improved from 7.9, 6.8, 1.9, 0, 0.1% and 0 to 56.3,
58.4, 28.8, 39.2, 81.2, and 8.8% for rice, potato, lettuce, lean meat, peanut oil, and
banyan leaves, respectively. Although the energy efficiencies were improved, there are
still some problems to work on. For example, the energy stored in residue should be
further recovered especially for lettuce, lean meat, and banyan leaves.
Conclusion
Compared with the fermentative production of hydrogen from OFMSW, the energy recov-
ery efficiency of the co-production of hydrogen and methane was improved remarkably.
At the hydrogen production stage, the hydrogen yields were 125, 103, 35, 0, 5, and 0
mL/gVS, and at the methane production stage, the methane yields were 232, 237, 148,
278, 866, and 50 mL/gVS for rice, potato, lettuce, lean meat, peanut oil, and banyan
leaves, respectively. The energy efficiencies were improved from 7.9, 6.8, 1.9, 0, 0.1,
and 0 to 56.3, 58.4, 28.8, 39.2, 81.2, and 8.8%, and the total COD removal rate for the
whole process of hydrogen and methane production were 72.30, 81.70, 32.63, 47.59,
97.46, and 11.29%, for rice, potato, lettuce, lean meat, peanut oil, and banyan leaves,
respectively.
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