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Jyväskylä Summer School 2013 Anaerobic Digestion of Food Waste Michael Chesshire University of Southampton & Evergreen Gas Ltd

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Page 1: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Anaerobic Digestion

of Food Waste

Michael Chesshire

University of Southampton

&

Evergreen Gas Ltd

Page 2: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Anaerobic digestion - a natural biological process

Biomass

Biofertiliser 40oC

Biogas

Page 3: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Farm

Food

Factory

Abattoir

Food

Retail

Home

Biogas

Plant

Food Waste Chain

S.R.M

Product

Page 4: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

UK Context

• Government estimates that each UK household

produces about 250kg of food waste per year,

representing one third of food purchased.

• In total households produce 7 million tonnes of food

waste per year.

• There is a further 10 million tonnes from commercial

catering and from food processing.

• This food waste must be diverted from landfill, and has

the potential for the production of renewable energy

through AD.

Page 5: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Food Waste

R&D Projects

Page 6: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Anaerobic digester for café-bar – 1996-1998

Page 7: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Results

• The anaerobic digestion of food waste worked.

• It was fun.

Page 8: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Demonstration food waste AD for 1000 households – 1999-2001

Page 9: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Results

• Weekly collection.

• 1000 households.

• Food waste – 3.5kg/household/week.

• Digester capacity – 40m3

• Digester temperature – 37oC

• OLR – 3.0kgODM.m-3.d-1.

• BMP – 350m3.tonneODM-1.

• Biogas – 140m3.tonne-1(wet waste).

Page 10: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Mesophilic/thermophilic research trials – 2001-2003

Page 11: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Food waste preparation

Page 12: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Operation

• 58 week trial.

• Mesophilic temperature – 37oC.

• Thermophilic temperature – 56oC.

• Digester capacity – 1.5m3 each.

• Digester feed – 4 times per day.

Page 13: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Results (Mesophilic)

• Mean HRT - 31.5 days; OLR - 4.1 kgODM.m-3.d-1.

• Biogas - 4.4 m3.d-1; CH4- 59%.

• Digestate - 5.5%DM, 75% ODM.

• Maximum VFA - 27,400 mg.l-1 (after 35 weeks).

• Ammonia - 5200 mg.l-1.

• pH - 7.3 to 7.7.

• After 35 weeks some of the digestate recycle was

replaced with water to reduce the level of VFA and

ammonia.

Page 14: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Results (Thermophilic)

• Irregular loading because of instability.

• VFA - > 40,000 mg.l-1 (week 25).

• pH – down to 6.8.

• High VFA and low pH required a reduction in loading but

maintaining the HRT (≈30days) by mixing with water.

• Ammonia - 5050 mg.l-1, but reduced to 3600 mg.l-1

when water was added.

Page 15: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Results (Pathogens)

• Log reduction (Mesophilic) – 1.5 to 3.0.

• Log reduction (Thermophilic) – 4.0 to 5.0.

• Pasteurisation (70oC for 1 hour after AD) eradicated

e.coli, faecal streptococci.

Page 16: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Ludlow food waste digester

Page 17: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Ludlow Food Waste Digester

• Partnership between Greenfinch & South Shropshire

District Council.

• Constructed June 2005 to February 2006.

• Commissioned in March to July 2006.

• Decommissioned in September 2012.

• Recycled 4000tpa of kitchen waste.

• Operated by community company.

Page 18: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Page 19: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Environment

Community

AD of

Food Waste

Economy

Page 20: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Kitchen caddy, corn starch bags & kerbside bin

Page 21: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Kerbside bins ready for collection in Ludlow

Page 22: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Ludlow biodigester site before construction

Page 23: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Ludlow biodigester under construction

Page 24: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Food waste delivery

Page 25: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Page 26: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Food waste in reception hall

Page 27: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Shredded food waste

Page 28: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Buffer Tank

Primary

Digester

Biogas

Storage

Secondary

Digester

Process tanks

Page 29: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

CHP & boiler

Page 30: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Electric collection vehicle

Page 31: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Liquid biofertiliser

Page 32: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Solid biofertiliser

Page 33: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Results

• Plant operational for 6 years.

• Initial feedstock garden + food waste.

• Changed to food waste only after 1 year.

• Instability after 2 years operation on food waste only.

• Micronutrients added from 2009.

• After addition of micronutrients:-

• VFA reduced from >30000 mg.l-1 to <1000.

• BMP – increased from 380 to 420 m3.tonneODM-1.

• OLR increased to 3.2kgODM.m-3.d-1.

Page 34: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Co-digestion of pig slurry & food waste in Bedfordshire

Page 35: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

45,000 tonnes per year food waste AD plant in Northamptonshire

Page 36: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Co-digestion of food waste with cattle & pig manure in Shropshire

Page 37: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

10,000 tonnes per year potato digester in Lincolnshire

Page 38: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

300 tonne per year community AD plant

Page 39: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Household biogas plant in India

Page 40: Anaerobic Digestion of Food Waste SS 2013...Michael Chesshire University of Southampton & Evergreen Gas Ltd . Jyväskylä Summer School 2013 Anaerobic digestion - a natural biological

Jyväskylä Summer School 2013

Thank You