An Overview of Protected Membrane Roof Assemblies Overview of Protected Membrane Roof Assemblies ... An Overview of Protected Membrane Roof Assemblies ... and free of snow and frost
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This Online Learning Seminar is available through a professional courtesy provided by
American Hydrotech Inc303 East Ohio StreetChicago IL 60611Tel 312-337-4998 Fax 312-661-0731Toll-Free 800-877-6125 Email ceuhydrotechusacomWeb wwwhydrotechusacom
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Protected Membrane Roof Assembly
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
An Overview of Protected Membrane Roof Assemblies
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Slide 2 of 82copy2017 ∙ Table of Contents
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An Overview of Protected Membrane Roof Assemblies
American Hydrotech Inc303 East Ohio StreetChicago IL 60611
According to building professionals the solution to achieving an energy-efficient building envelope is to focus more on the roof Protected membrane roof (PMR) assemblies deliver thermal efficiency and can play a valuable role in a sustainable design strategy Presented in this course is a review of the components advantages ballast options and design and installation considerations of PMR assemblies
To ensure the accuracy of this program material this course is valid only when listed on AEC Dailyrsquos Online Learning Center Please click here to verify the status of this course If the course is not displayed on the above page it is no longer offered
This course is approved by other organizations Please click here for details
The American Institute of Architects middot Course No AEC965 middot This program qualifies for 15 LUHSW Hours
AEC Daily Corporation is a Registered Provider with The American Institute of Architects Continuing Education Systems (AIACES) Credit(s) earned on completion of this program will be reported to AIACES for AIA members Certificates of Completion for both AIA members and non-AIA members are available upon request This program is registered with AIACES for continuing professional education As such it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling using distributing or dealing in any material or product Questions related to specific materials methods and services will be addressed at the conclusion of this presentation
Presented by
Description
Slide 3 of 82copy2017 ∙ Table of Contents
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AEC Daily Corporation has met the standards and requirements of the Registered
Continuing Education Program Credit earned on completion of this program will be
reported to RCEP at RCEPnet A certificate of completion will be issued to each
participant As such it does not include content that may be deemed or construed to be
an approval or endorsement by the RCEP
Slide 4 of 82copy2017 ∙ Table of Contents
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Purpose and Learning Objectives
Purpose According to building professionals the solution to achieving an energy-efficient building envelope is to focus more on the roof Protected membrane roof (PMR) assemblies deliver thermal efficiency and can play a valuable role in a sustainable design strategy Presented in this course is a review of the components advantages ballast options and design and installation considerations of PMR assemblies
Learning ObjectivesAt the end of this program participants will be able tobull list the three key elements of a successful waterproofing installationbull define the components (and their functions) that comprise a PMR assembly that combine to create a durable long-
lasting roofbull discuss the benefits of a PMR assembly including how it can contribute to LEEDreg certificationbull define the types of PMR assemblies that are available and explain how they may be utilized in a variety of energy-
efficient roof designs including green roofs blue roofs cool roofs and solar panel installations and bull state the design and installation considerations of a PMR assembly that are required to facilitate a successful
installation
Slide 5 of 82copy2017 ∙ Table of Contents
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How to Use This Online Learning Course
bull To view this course use the arrows at the bottom of each slide or the up and down arrow keys on your keyboard
bull To print or exit the course at any time press the ESC key on your keyboard This will minimize the full-screen presentation and display the menu bar
bull Some slides may contain video clips To view these video clips follow the instructions on individual slides
bull Within this course is an exam password that you will be required to enter in order to proceed with the online examination Please be sure to remember or write down this exam password so that you have it available for the test
bull To receive a certificate indicating course completion refer to the instructions at the end of the course
bull For additional information and post-seminar assistance click on any of the logos and icons within a page or any of the links at the top of each page
Slide 6 of 82copy2017 ∙ Table of Contents
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Table of Contents
Introduction 7
Protected Membrane Roofs 10
Design Considerations 33
PMR Assembly Options 44
Installation 63
Summary 78
Click on title to view
Guggenheim Museum - AdditionRenovation New York NY12000 SF PMR4400 SF of PMR with raised architectural paver on existing structure
Slide 7 of 82copy2017 ∙ Table of Contents
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Introduction
Trump International Hotel amp Tower Chicago IL 40300 SF Raised Architectural Paver PMR 5100 SF Vegetated PMR
Slide 8 of 82copy2017 ∙ Table of Contents
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Waterproofing amp Roofing
The challenge in waterproofing and roofing is to get it right the first time otherwise the cost of doing it over can be ten times or more than the initial cost of the installation Furthermore the lost time in the construction schedule results in frustrating costly delays of the project
Notebull Greater than 70 of all building litigation today involves
moisture entry into a buildingbull The cost of a quality waterproofing and roofing installation is
typically less than 2 of the total building cost
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
Slide 9 of 82copy2017 ∙ Table of Contents
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Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 12 of 82copy2017 ∙ Table of Contents
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Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
An Overview of Protected Membrane Roof Assemblies
American Hydrotech Inc303 East Ohio StreetChicago IL 60611
According to building professionals the solution to achieving an energy-efficient building envelope is to focus more on the roof Protected membrane roof (PMR) assemblies deliver thermal efficiency and can play a valuable role in a sustainable design strategy Presented in this course is a review of the components advantages ballast options and design and installation considerations of PMR assemblies
To ensure the accuracy of this program material this course is valid only when listed on AEC Dailyrsquos Online Learning Center Please click here to verify the status of this course If the course is not displayed on the above page it is no longer offered
This course is approved by other organizations Please click here for details
The American Institute of Architects middot Course No AEC965 middot This program qualifies for 15 LUHSW Hours
AEC Daily Corporation is a Registered Provider with The American Institute of Architects Continuing Education Systems (AIACES) Credit(s) earned on completion of this program will be reported to AIACES for AIA members Certificates of Completion for both AIA members and non-AIA members are available upon request This program is registered with AIACES for continuing professional education As such it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling using distributing or dealing in any material or product Questions related to specific materials methods and services will be addressed at the conclusion of this presentation
Presented by
Description
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lt gt
AEC Daily Corporation has met the standards and requirements of the Registered
Continuing Education Program Credit earned on completion of this program will be
reported to RCEP at RCEPnet A certificate of completion will be issued to each
participant As such it does not include content that may be deemed or construed to be
an approval or endorsement by the RCEP
Slide 4 of 82copy2017 ∙ Table of Contents
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lt gt
Purpose and Learning Objectives
Purpose According to building professionals the solution to achieving an energy-efficient building envelope is to focus more on the roof Protected membrane roof (PMR) assemblies deliver thermal efficiency and can play a valuable role in a sustainable design strategy Presented in this course is a review of the components advantages ballast options and design and installation considerations of PMR assemblies
Learning ObjectivesAt the end of this program participants will be able tobull list the three key elements of a successful waterproofing installationbull define the components (and their functions) that comprise a PMR assembly that combine to create a durable long-
lasting roofbull discuss the benefits of a PMR assembly including how it can contribute to LEEDreg certificationbull define the types of PMR assemblies that are available and explain how they may be utilized in a variety of energy-
efficient roof designs including green roofs blue roofs cool roofs and solar panel installations and bull state the design and installation considerations of a PMR assembly that are required to facilitate a successful
installation
Slide 5 of 82copy2017 ∙ Table of Contents
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lt gt
How to Use This Online Learning Course
bull To view this course use the arrows at the bottom of each slide or the up and down arrow keys on your keyboard
bull To print or exit the course at any time press the ESC key on your keyboard This will minimize the full-screen presentation and display the menu bar
bull Some slides may contain video clips To view these video clips follow the instructions on individual slides
bull Within this course is an exam password that you will be required to enter in order to proceed with the online examination Please be sure to remember or write down this exam password so that you have it available for the test
bull To receive a certificate indicating course completion refer to the instructions at the end of the course
bull For additional information and post-seminar assistance click on any of the logos and icons within a page or any of the links at the top of each page
Slide 6 of 82copy2017 ∙ Table of Contents
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lt gt
Table of Contents
Introduction 7
Protected Membrane Roofs 10
Design Considerations 33
PMR Assembly Options 44
Installation 63
Summary 78
Click on title to view
Guggenheim Museum - AdditionRenovation New York NY12000 SF PMR4400 SF of PMR with raised architectural paver on existing structure
Slide 7 of 82copy2017 ∙ Table of Contents
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lt gt
Introduction
Trump International Hotel amp Tower Chicago IL 40300 SF Raised Architectural Paver PMR 5100 SF Vegetated PMR
Slide 8 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing amp Roofing
The challenge in waterproofing and roofing is to get it right the first time otherwise the cost of doing it over can be ten times or more than the initial cost of the installation Furthermore the lost time in the construction schedule results in frustrating costly delays of the project
Notebull Greater than 70 of all building litigation today involves
moisture entry into a buildingbull The cost of a quality waterproofing and roofing installation is
typically less than 2 of the total building cost
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
Slide 9 of 82copy2017 ∙ Table of Contents
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lt gt
Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 12 of 82copy2017 ∙ Table of Contents
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
AEC Daily Corporation has met the standards and requirements of the Registered
Continuing Education Program Credit earned on completion of this program will be
reported to RCEP at RCEPnet A certificate of completion will be issued to each
participant As such it does not include content that may be deemed or construed to be
an approval or endorsement by the RCEP
Slide 4 of 82copy2017 ∙ Table of Contents
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lt gt
Purpose and Learning Objectives
Purpose According to building professionals the solution to achieving an energy-efficient building envelope is to focus more on the roof Protected membrane roof (PMR) assemblies deliver thermal efficiency and can play a valuable role in a sustainable design strategy Presented in this course is a review of the components advantages ballast options and design and installation considerations of PMR assemblies
Learning ObjectivesAt the end of this program participants will be able tobull list the three key elements of a successful waterproofing installationbull define the components (and their functions) that comprise a PMR assembly that combine to create a durable long-
lasting roofbull discuss the benefits of a PMR assembly including how it can contribute to LEEDreg certificationbull define the types of PMR assemblies that are available and explain how they may be utilized in a variety of energy-
efficient roof designs including green roofs blue roofs cool roofs and solar panel installations and bull state the design and installation considerations of a PMR assembly that are required to facilitate a successful
installation
Slide 5 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
How to Use This Online Learning Course
bull To view this course use the arrows at the bottom of each slide or the up and down arrow keys on your keyboard
bull To print or exit the course at any time press the ESC key on your keyboard This will minimize the full-screen presentation and display the menu bar
bull Some slides may contain video clips To view these video clips follow the instructions on individual slides
bull Within this course is an exam password that you will be required to enter in order to proceed with the online examination Please be sure to remember or write down this exam password so that you have it available for the test
bull To receive a certificate indicating course completion refer to the instructions at the end of the course
bull For additional information and post-seminar assistance click on any of the logos and icons within a page or any of the links at the top of each page
Slide 6 of 82copy2017 ∙ Table of Contents
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lt gt
Table of Contents
Introduction 7
Protected Membrane Roofs 10
Design Considerations 33
PMR Assembly Options 44
Installation 63
Summary 78
Click on title to view
Guggenheim Museum - AdditionRenovation New York NY12000 SF PMR4400 SF of PMR with raised architectural paver on existing structure
Slide 7 of 82copy2017 ∙ Table of Contents
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lt gt
Introduction
Trump International Hotel amp Tower Chicago IL 40300 SF Raised Architectural Paver PMR 5100 SF Vegetated PMR
Slide 8 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing amp Roofing
The challenge in waterproofing and roofing is to get it right the first time otherwise the cost of doing it over can be ten times or more than the initial cost of the installation Furthermore the lost time in the construction schedule results in frustrating costly delays of the project
Notebull Greater than 70 of all building litigation today involves
moisture entry into a buildingbull The cost of a quality waterproofing and roofing installation is
typically less than 2 of the total building cost
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
Slide 9 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 12 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Purpose and Learning Objectives
Purpose According to building professionals the solution to achieving an energy-efficient building envelope is to focus more on the roof Protected membrane roof (PMR) assemblies deliver thermal efficiency and can play a valuable role in a sustainable design strategy Presented in this course is a review of the components advantages ballast options and design and installation considerations of PMR assemblies
Learning ObjectivesAt the end of this program participants will be able tobull list the three key elements of a successful waterproofing installationbull define the components (and their functions) that comprise a PMR assembly that combine to create a durable long-
lasting roofbull discuss the benefits of a PMR assembly including how it can contribute to LEEDreg certificationbull define the types of PMR assemblies that are available and explain how they may be utilized in a variety of energy-
efficient roof designs including green roofs blue roofs cool roofs and solar panel installations and bull state the design and installation considerations of a PMR assembly that are required to facilitate a successful
installation
Slide 5 of 82copy2017 ∙ Table of Contents
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lt gt
How to Use This Online Learning Course
bull To view this course use the arrows at the bottom of each slide or the up and down arrow keys on your keyboard
bull To print or exit the course at any time press the ESC key on your keyboard This will minimize the full-screen presentation and display the menu bar
bull Some slides may contain video clips To view these video clips follow the instructions on individual slides
bull Within this course is an exam password that you will be required to enter in order to proceed with the online examination Please be sure to remember or write down this exam password so that you have it available for the test
bull To receive a certificate indicating course completion refer to the instructions at the end of the course
bull For additional information and post-seminar assistance click on any of the logos and icons within a page or any of the links at the top of each page
Slide 6 of 82copy2017 ∙ Table of Contents
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lt gt
Table of Contents
Introduction 7
Protected Membrane Roofs 10
Design Considerations 33
PMR Assembly Options 44
Installation 63
Summary 78
Click on title to view
Guggenheim Museum - AdditionRenovation New York NY12000 SF PMR4400 SF of PMR with raised architectural paver on existing structure
Slide 7 of 82copy2017 ∙ Table of Contents
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lt gt
Introduction
Trump International Hotel amp Tower Chicago IL 40300 SF Raised Architectural Paver PMR 5100 SF Vegetated PMR
Slide 8 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing amp Roofing
The challenge in waterproofing and roofing is to get it right the first time otherwise the cost of doing it over can be ten times or more than the initial cost of the installation Furthermore the lost time in the construction schedule results in frustrating costly delays of the project
Notebull Greater than 70 of all building litigation today involves
moisture entry into a buildingbull The cost of a quality waterproofing and roofing installation is
typically less than 2 of the total building cost
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
Slide 9 of 82copy2017 ∙ Table of Contents
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lt gt
Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 12 of 82copy2017 ∙ Table of Contents
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
How to Use This Online Learning Course
bull To view this course use the arrows at the bottom of each slide or the up and down arrow keys on your keyboard
bull To print or exit the course at any time press the ESC key on your keyboard This will minimize the full-screen presentation and display the menu bar
bull Some slides may contain video clips To view these video clips follow the instructions on individual slides
bull Within this course is an exam password that you will be required to enter in order to proceed with the online examination Please be sure to remember or write down this exam password so that you have it available for the test
bull To receive a certificate indicating course completion refer to the instructions at the end of the course
bull For additional information and post-seminar assistance click on any of the logos and icons within a page or any of the links at the top of each page
Slide 6 of 82copy2017 ∙ Table of Contents
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lt gt
Table of Contents
Introduction 7
Protected Membrane Roofs 10
Design Considerations 33
PMR Assembly Options 44
Installation 63
Summary 78
Click on title to view
Guggenheim Museum - AdditionRenovation New York NY12000 SF PMR4400 SF of PMR with raised architectural paver on existing structure
Slide 7 of 82copy2017 ∙ Table of Contents
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lt gt
Introduction
Trump International Hotel amp Tower Chicago IL 40300 SF Raised Architectural Paver PMR 5100 SF Vegetated PMR
Slide 8 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing amp Roofing
The challenge in waterproofing and roofing is to get it right the first time otherwise the cost of doing it over can be ten times or more than the initial cost of the installation Furthermore the lost time in the construction schedule results in frustrating costly delays of the project
Notebull Greater than 70 of all building litigation today involves
moisture entry into a buildingbull The cost of a quality waterproofing and roofing installation is
typically less than 2 of the total building cost
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
Slide 9 of 82copy2017 ∙ Table of Contents
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lt gt
Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 12 of 82copy2017 ∙ Table of Contents
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
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lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Table of Contents
Introduction 7
Protected Membrane Roofs 10
Design Considerations 33
PMR Assembly Options 44
Installation 63
Summary 78
Click on title to view
Guggenheim Museum - AdditionRenovation New York NY12000 SF PMR4400 SF of PMR with raised architectural paver on existing structure
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lt gt
Introduction
Trump International Hotel amp Tower Chicago IL 40300 SF Raised Architectural Paver PMR 5100 SF Vegetated PMR
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lt gt
Waterproofing amp Roofing
The challenge in waterproofing and roofing is to get it right the first time otherwise the cost of doing it over can be ten times or more than the initial cost of the installation Furthermore the lost time in the construction schedule results in frustrating costly delays of the project
Notebull Greater than 70 of all building litigation today involves
moisture entry into a buildingbull The cost of a quality waterproofing and roofing installation is
typically less than 2 of the total building cost
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
Slide 9 of 82copy2017 ∙ Table of Contents
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lt gt
Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Introduction
Trump International Hotel amp Tower Chicago IL 40300 SF Raised Architectural Paver PMR 5100 SF Vegetated PMR
Slide 8 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing amp Roofing
The challenge in waterproofing and roofing is to get it right the first time otherwise the cost of doing it over can be ten times or more than the initial cost of the installation Furthermore the lost time in the construction schedule results in frustrating costly delays of the project
Notebull Greater than 70 of all building litigation today involves
moisture entry into a buildingbull The cost of a quality waterproofing and roofing installation is
typically less than 2 of the total building cost
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
Slide 9 of 82copy2017 ∙ Table of Contents
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lt gt
Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 12 of 82copy2017 ∙ Table of Contents
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
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lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Waterproofing amp Roofing
The challenge in waterproofing and roofing is to get it right the first time otherwise the cost of doing it over can be ten times or more than the initial cost of the installation Furthermore the lost time in the construction schedule results in frustrating costly delays of the project
Notebull Greater than 70 of all building litigation today involves
moisture entry into a buildingbull The cost of a quality waterproofing and roofing installation is
typically less than 2 of the total building cost
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
Slide 9 of 82copy2017 ∙ Table of Contents
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lt gt
Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Keys to Success
There are three keys to a successful waterproofing installation
1 Good designhellip(itrsquos in the details)bull Many roofing manufacturers will work with design
professionals to help them correctly detail and specify their products and assemblies
2 Quality products and assembliesbull It is important to choose quality waterproofing
products that are backed by a solid reputation and warranty
3 Experienced workmanshipbull Installation should be performed by fully trained
authorized installers
If any of the three keys are missing problems can occur
Slide 10 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 12 of 82copy2017 ∙ Table of Contents
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Protected Membrane Roofs
Slide 11 of 82copy2017 ∙ Table of Contents
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 12 of 82copy2017 ∙ Table of Contents
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
The Conventional Roof
The typical roof must not only protect the building from water intrusion it must also insulate it to keep the building at the desired temperature
The adjacent illustration represents a conventional roof configuration composed of a waterproofing membrane insulation and structural deck Since most insulations lose their thermal properties when wet the roof membrane is placed on top As a result the membrane must function as more than just a waterproofing material
Conventional Roof
Membrane
Insulation
Structural Deck
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lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concerns With Conventional Roof Assemblies
In a conventional roof assembly the membrane is vulnerable to many life-shortening environmental elements such asbull ultraviolet degradationbull ozonebull thermal cycling andbull impact from hailstones
Along with these environmental conditions and stresses the membrane is also subject to heavy foot traffic and physical abuse during construction and routine maintenance
All of these elements can weaken the integrity of the membrane eventually leading to leaks and the loss of thermal efficiency
Conventional Roof
Membrane
Insulation
Structural Deck
Slide 13 of 82copy2017 ∙ Table of Contents
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lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Protected Membrane Roof (PMR)
Insulation technology has evolved over the years and some types like extruded polystyrene foam (XPS) are highly water resistant This insulation can be placed above the roof membrane protecting it from the elements while continuing to deliver thermal efficiency
This approach is referred to as an insulated roof membrane (IRM) or protected membrane roof (PMR) assembly
The main difference between PMR and conventional roofing is the sequence in which the materials are applied By reversing the insulation and waterproofing membranemdashinsulation on top of the membrane rather than beneathmdashthe cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
Protected Membrane Roof
MembraneInsulation
Stone Ballast
Concrete or Approved Substrate
Slide 14 of 82copy2017 ∙ Table of Contents
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
Slide 15 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
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lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Components of a PMR
1 Ballast stone concrete pavers growing media etc
2 Filter fabric used to keep silt and fine stones out of the insulation boards
3 XPS insulation 40 60 or 100 psi
4 Protection layer provides a separation between the insulation and membrane
5 Waterproofing membrane hot rubberized asphalt (HRA) fabric-reinforced assembly consisting of 90 mil base coat reinforcing fabric and 125 mil top coat
6 Concrete or other approved substrate
1
2
3
4
5
6
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lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Waterproofing Membrane
The membrane in a PMR application is the waterproofing layer that is sandwiched between the roof deck and the insulation In a typical PMR assembly the membrane functions as the waterproofing barrier PMR assemblies should be installed with adhered membranes only
Membranes fall into five categoriesbull Two-ply modified bitumenbull Single-ply sheetsbull Cold liquid membranesbull Built up roofs (BUR) bull Hot fluid-applied rubberized asphalts (HRA)
For the purposes of this course we will be focusing on PMR assemblies made with fully-reinforced HRA membranes which consist of two coats of rubberized asphalt with a polyester mat in between
Slide 16 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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Waterproofing Membrane
HRA is applied as a liquid that solidifies into a continuous monolithic membrane over the substrate It fully bonds to the substrate to eliminate lateral water migration Made with refined asphalts and synthetic rubbers HRA is a thermoplastic material that was originally developed to perform as a waterproofing membrane in wet (submerged) environments
Shown at right is an HRA fabric-reinforced assembly that is 215 mil thick more than three times thicker than most other fluid-applied waterproofing membranes
Thickness is an important benefit in that HRA exhibits the ability to self-heal and better accommodate developing cracks in a concrete substrate As well being thick flexible and durable it can accept rough substrates and easily conform to irregular surfaces
HRA Fabric-Reinforced Assemblybull 125 mil top coatbull Reinforcing fabricbull 90 mil base coat
Slide 17 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Waterproofing Membrane
HRA is a simple waterproofing system with one component 100 solids Because it has no solvents HRA eliminates on-site cure failures and two-part mixing and has no VOC restrictions
HRA can be installed at temperatures as low as 0degF (provided the substrate is clean dry and free of snow and frost The product is squeegee applied then the reinforcing membrane is laid in the material while still hot followed by a second coat of the rubberized asphalt
When using HRA detailing is simplified with triple protection at all critical locations
Furthermore HRA facilitates phased installation with ease of tie-ins from one dayrsquos work to the next No temporary waterproofingroofing is needed Dry in a structure with the membrane and protection course and the insulation and ballast can be installed later Once properly protected other trades can work over the membrane immediately
Slide 18 of 82copy2017 ∙ Table of Contents
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
Slide 19 of 82copy2017 ∙ Table of Contents
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Waterproofing Membrane
HRA is available in steel drums or in 40 lb cakes that are packaged in cardboard boxes for ease of disposal The material is melted to a fluid in a hot-air jacketed melter
An environmental grade is available with up to 25 recycled content
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Protection Layer
A protection layer is typically embedded into the waterproofing membrane to provide a separation between the insulation and the membrane since the membrane is often sticky It also provides protection to the membrane from physical abuse during construction
Slide 20 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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XPS Insulation
Extruded polystyrene (XPS) is a rigid closed-cell insulation and is the only commercially produced roof insulation suitable for a PMR for more than 40 years
As a result of the properties imparted during the extrusion process combined with the hydrophobic nature of polystyrene XPS provides properties such asbull resistance to water and vaporbull thermal stability (R-value of 5 per inch)bull high compressive strength andbull dimensional stability
Furthermore XPS is chlorofluorocarbon (CFC) free reusable and recyclable
Slide 21 of 82copy2017 ∙ Table of Contents
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XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
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lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
XPS Insulation Compressive Strength
XPS insulation is available in 40 psi 60 psi and 100 psibull 40 psi is used for typical ballasted PMR
applicationsbull 60 psi and 100 psi are intended for use in roof
plaza or parking deck applications where high compressive strength is a requirement
When specifying a PMR assembly it is important to verify design loads and ensure that the insulation is capable of supporting them
Additional physical properties of XPS insulation are presented on the subsequent slide
Slide 22 of 82copy2017 ∙ Table of Contents
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XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
Slide 23 of 82copy2017 ∙ Table of Contents
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
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Installation Step 6 Drainage Layer
Install drainage layer if required
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
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Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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XPS Insulation Physical Properties
PROPERTY (UNITS)ASTM
METHOD 40 psi 60 psi 100 psi
Thermal Resistance C 518 50 50 50Aged R-Value per inch75degF mean temp
Compressive Strength (lbin2) min D 1621 40 60 100
Flexural Strength (lbin2) min C 203 60 75 100
Water Absorption ( by volume max) C 272 01 01 01
Water Vapor Permeance (perm) E 96 03‒08 03‒08 06‒11
Dimensional Stability( linear change max) D 2126 20 20 20
Coefficient of Linear ThermalExpansion (inin degF) 35 x 10-5 35 x 10-5 35 x 10-5
Complies with ASTM C578 Type VI VII V
Maximum Use Temperature (degF) 165 165 165
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XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
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Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
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Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
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Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
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Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
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Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
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Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
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Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
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Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
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Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
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Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
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Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
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Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
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Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
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lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
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Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
XPS Insulation Physical Properties
To expand on the physical property chart on the previous slidebull Values are consistent with the criteria of ASTM C578 and the requirements of the Federal Trade Commission (FTC) R-
value rule (16 CFR Part 460) Note the higher the R-value the greater the insulating power
bull Water vapor permeance varies with the product type and thickness Values are based on the desiccant method and they apply to insulation 1Prime thick or greater
bull Vertical compressive strength is measured at 10 deformation (5 for 40 psi 60 psi and 100 psi products) or yield whichever occurs first Since XPS insulations are visco-elastic materials adequate design safety factors should be used to prevent long-term creep For static loads (dead loads) 31 is suggested for dynamic loads (live loads) 51 is recommended
bull R-values are expressed in degFbullft2bullhBtu
Slide 24 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
Slide 25 of 82copy2017 ∙ Table of Contents
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Insulation Temperature Limitation
To prevent any potential curling or board warpage do not allow the surface temperature of the insulation to exceed 165degF at time of application This can occur when the ambient temperature exceeds 90degF but other influences such as site and building factors can contribute as well
Caution should be exercised if a prefabricated drainage layer with a black geotextile fabric is placed over the insulation If conditions are right it can absorbtrap enough heat from the sun to exceed this maximum temperature
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Insulation Air Space Drainage Layer
Some manufacturers recommend an air space or drainage layer be incorporated between the surface of XPS insulation and anything that may hold moisture for extended periods of time or trap moisture at the surface of the foam
This air space requirement was initiated due to a concern that water vapor driving through an assembly from the interior of the building (or underside of the foam) to the exterior would encounter the cold impervious topping material above the insulation and condense
This moisture would be trapped between the foam and the topping if no air space was available to allow the water to exitmdashessentially creating a ldquodiffusion closedrdquo condition
The exception to this rule is in warmer climates where the primary direction of vapor flow is from the exterior of the building to the interior Therefore the same concern over excess water absorption in XPS does not exist
Slide 26 of 82copy2017 ∙ Table of Contents
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
Slide 27 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
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lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Filter Fabric
A water-permeable loose-laid filter sheet is typically required between the insulation boards and the ballast
The filter fabric is responsible for a variety of functionsbull Prevents the migration of fine particles from the ballast through the insulation board jointsbull Distributes wind uplift and buoyancy forces to reduce ballast requirementsbull Prevents displacement of the insulation boards under flotation conditionsbull Minimizes mechanical damage to the insulationbull Allows easy stone removal if access is required to flashings insulation andor membrane
Filter fabric is extended up at a roofrsquos perimeter (parapets curbs etc) and at roof penetrations
While there is no ASTM specification that defines suitable filter fabric suppliers of PMR assemblies have a list of approved materials These typically consist of non-woven mats (eg polypropylene or polyester) that are UV treated for greater durability It is important to ensure that the filter mats specified meet the insulationmembrane manufacturerrsquos specifications
A white filter fabric should be considered when the temperatures will exceed 90degF during installation
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Ballast
Ballast is the anchoring material used to hold the insulation in place The ballast protects the insulation from UV degradation and prevents wind uplift and excessive flotation
One of the advantages of using a PMR assembly is that once the membrane is installed designers can take advantage of various ballast options (eg gravel concrete and architectural pavers and vegetated roofs) to suit a specific projectrsquos needs
Since the membrane keeps the structure watertight and is monolithically applied directly to the deck design professionals can combine ballastassemblies knowing that drainage will occur at the membranedeck level regardless of the transition between assemblies
Stone Ballast
Architectural Concrete Paver Vegetated Roof
Slide 28 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Advantages of a PMR Assembly
Although PMR assemblies require additional insulation and ballast they provide long-term cost savings greater design flexibility efficiency during construction and significant energy efficiency over the life of the roof
In a traditional assembly membranes can be easily damaged by natural elements or construction traffic or from maintenance servicing rooftop HVAC units In contrast PMR assemblies have the insulation and ballast layer on top of the membrane which extends the life of the roof by a factor of 2ndash3 times
In a PMR assembly the insulation is laid after the membrane and can be handled in any weather condition The membrane can also be inspected or flood-tested before insulating and ballasting This process allows a building to be weatherproofed sooner permitting interior trades to start work more quickly to accelerate the entire construction process
A PMR can help reduce downstream waste during maintenance and demolition phases because the insulation fabric and ballast are loose-laid thus are often able to be reused This reduces landfill costs and minimizes environmental impacts Roof shims pedestals and standard roof pavers can also be reused if undamaged
Slide 29 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Advantages of a PMR Assembly LEEDreg v2009
PMR assemblies can contribute to LEED points and help a project earn LEED v2009 accreditation LEED has four levels of certification depending on the point thresholds achievedbull Certified 40ndash49 pointsbull Silver 50ndash59 pointsbull Gold 60ndash79 pointsbull Platinum 80 points and above
Slide 30 of 82copy2017 ∙ Table of Contents
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
Slide 31 of 82copy2017 ∙ Table of Contents
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
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Installation Step 6 Drainage Layer
Install drainage layer if required
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
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lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Advantages of a PMR Assembly LEED v4
On October 31 2016 project registration closed for all LEED v2009 rating systems As of that date LEED v4 is the only version of LEED in which to register a new project
PMR assemblies can contribute to LEED v4 accreditation in the following categories sustainable sites (SS) water efficiency (WE) energy and atmosphere (EA) and materials and resources (MR)
Healthcare only
PMR and Vegetated Roof Assembles can contribute to meeting or exceeding ASHRAE 901ndash2010 The exact savings is influenced by many project and building variables
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Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Life Cycle Cost Advantage
An independent study comparing the average life cycles of various roof systems indicates PMR assemblies can maximize the life cycle benefit well beyond other roofing options (see adjacent chart)
So although the upfront costs of a commercial PMR assembly are higher than a traditional roof system a PMR solution will last much longer due to its exceptional durability
Slide 32 of 82copy2017 ∙ Table of Contents
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Maintenance
Since the membrane in a PMR assembly is buried and protected minimal maintenance is required however conventional roofing practice suggests the roof should still be inspected at least twice a year (spring and fall)
bull Drains should be free of debris and free flowingbull Exposed flashings should be inspected for damagebull The ballast should be examined to see if there has been any wind scouring
Slide 33 of 82copy2017 ∙ Table of Contents
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Design Considerations
Mashantucket Pequot Museum Mashantucket CT 75000 SF Vegetated PMR 48000 SF PMR
Slide 34 of 82copy2017 ∙ Table of Contents
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lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Structural Requirements
In this section of the course we review the design considerations related to PMR assemblies beginning with structural requirements
All roofs must be designed to accommodate the dead loads and anticipated live loads that will be placed on them
Dead load refers to the weight of the roof assembly and other permanent elements such as mechanical and electrical equipment
Live load refers to temporary loads including people installation equipment and vehicles Wind snow ice and rain are also considered live loads
Rock amp Roll Hall of Fame Cleveland OH66000 SF Waterproofing17700 SF PMR Assembly
Slide 35 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
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lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
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lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
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lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
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lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
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lt gt
Slope amp Drainage
All roof decks should provide proper drainage of the membrane
bull Sloped structural concrete deck ⅛Prime is adequatebull Dead level structural concrete deck is acceptable no slope
requiredbull Slope provided by a lightweight structural topping slab over the
structural concrete deck is acceptablebull Lightweight insulating or cellular concrete as a sloped topping is
NOT acceptable
The maximum slope for a typical PMR assembly is 2Prime in 12Prime
Sloped
Dead level
Lightweight structural topping slab
Slide 36 of 82copy2017 ∙ Table of Contents
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lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
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lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
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lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
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lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
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lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
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lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
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lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Slope amp Drainage
Blue roof applications need a flat roof to maximize short-term water retention Stormwater (from both light and heavy rains) will drain from a zero-sloped roof through displacement and the force of gravity
Although ballasted the insulation will float somewhat in the field of the roof (extra ballast at perimeters and at drains helps to anchor the insulation in place)
Rainwater runs through the joints of the insulation and across the top to the drains
The weight of the insulation and ballast assists gravity and helps push water to the drains
Click on left image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 37 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Design Factors Location of Project
Every roof should be designed to resist the wind forces as per ASCE 7-95 Minimum Design Loads for Buildings and Other Structures
Design wind speed for the building location should be determined from the ANSIASCE Wind Speed Map or from the local code authority
Note The current standard ASCE 7-10 cited in current codes maps higher basic wind speeds and revised load combinations which reduce the wind speeds to ASCE 7-95 mapped speeds
Slide 38 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
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lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
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lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
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lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Wind Studies
Rather than using the ASCE 7-95 map design wind speed can be derived from a wind study (project specific) In the example below the numbers on the roof model indicate the strongest wind uplift pressures at various areas of the roof
Slide 39 of 82copy2017 ∙ Table of Contents
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lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
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lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
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lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors
Other wind design factors include the shape height and exposure of the building as well as its orientation to prevailing winds
Height of Roof Deck from Grade bull The roof height from the ground level to the top of the roofing system
can vary on different sides of the structure As a result the roof height should be based on the highest roof deck elevation
ldquoEffectiverdquo Parapet Height bull The parapet height is measured from the top surface of the ballast to
the top of the parapet or gravel stop Note if a gravel stop is used at the perimeter of the building its height above the ballast should be a minimum of 2Prime to contain the ballast
Effective parapet height
Height of roof deck above grade
Slide 40 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
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Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
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lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Other Wind Design Factors Building Exposure
The surrounding terrain has an effect on the overall wind exposure of the structure For example buildings situated on plains or shorelines have little protection against winds Conversely buildings located in sheltered areas (eg where surrounding buildings are taller and offer some wind resistance) have greater protection
North River Water Treatment New York NY 1200000 SF Waterproofing
ATampT Corporate Center Chicago IL 37400 SF PMR20200 SF Waterproofing
Slide 41 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Designs
Designers of PMR systems have a variety of ballast designs to choose from depending on the building height parapet height membrane attachments and wind speed
Manufacturers typically provide tables organized by membrane attachment method and building height and list the ballast design that is required for each roof condition
To determine the appropriate design selectbull building heightbull design wind speedbull parapet heightbull building site exposure
bull P=somewhat protectedbull E=full exposure
Slide 42 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Ballast Design Example 1
Ballast Design Example 1bull Height of roof deck from grade
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
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Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
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Slide 82 of 82copy2017 ∙ Table of Contents
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lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Optima Old Orchard Skokie IL 26000 SF PMR 93300 SF Vegetated PMR
Slide 45 of 82copy2017 ∙ Table of Contents
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lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
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lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
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lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
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lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
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lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
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lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Choosing a PMR Assembly
This section of the course begins with a review of the factors that should be considered when selecting a PMR assembly solution followed by a discussion of the options that are available
The choice of a PMR assembly is dependent on the requirements of the project
Questions to ask includebull What is the intended use of the roof
(ie terrace vegetated roof etc)bull What are the structural requirementsbull What are the ownerrsquos needs bull Are there any aesthetic considerationsbull Does the project site present any limitationsbull What is the budget
901 Cherry Avenue San Bruno CA 20000 Waterproofing 63000 SF PMR
Slide 46 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
PMR Assembly Options
Once the project requirements have been determined the design team needs to select a PMR assembly that best meets the needs of the client
There are a variety of PMR assemblies availablebull Stone ballast bull Lightweight assemblies bull Concrete pavers (ballast)bull Raised concrete pavers (architectural)bull Raised wood tilesbull Vegetated roofs
Additionally PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs solar panel installations and blue roofs
Stone Ballast Lightweight Roof
Concrete Pavers Vegetated Roof
Slide 47 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Stone Ballast
Stone ballast should be sound hard washed stone or gravel freeze-thaw resistant with a 1Prime clear size It must be free of fines or stones smaller than ⅝Prime or larger than 1-⅜Prime The majority of stones should be frac34Primeto 1-frac14Prime in size
The weight of the stone ballast will depend on the wind design requirements of the roof Typically minimum weight recommendations are as followsbull 10‒13 lbsf in the field of the roofbull 15‒22 lbsf at perimeters and penetrations (stone or concrete pavers)bull 18‒22 lbsf at roof corners
The stone ballast is spread uniformly over installed fabric and insulation to provide minimum weight requirements
Slide 48 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Lightweight PMR Assembly
PMR assembliesmdashfeaturing a lightweight concrete-faced insulation boardmdashare available that are ideal for metal decks
There are two types of lightweight PMR assembliesbull Standard ⅜Prime latex-modified concrete 45 lbsfbull Heavy 1516Prime latex-modified concrete 11 lbsf
A row (or multiple rows) of concrete pavers along a roofrsquos perimeter and at large penetrations will also add to the assembly weight
Slide 49 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Pavers are ideal for installations where greater wind resistance is required (at building corners perimeters entire roof) or when roof-top traffic requires a more durable and walkable surface
bull Pavers can be used to create narrow roof walkways to facilitate access to rooftop equipment
bull In areas that are exposed or experience high winds pavers may be used to prevent wind scouring
bull In a PMR assembly additional ballast is required around the building perimeter Depending on the design pavers may be substituted for conventional stone ballast
bull For plaza decks with light traffic requirements pavers can replace stone ballast completely Some designs require the pavers be raised from the surface of the fabric and insulation (raised architectural pavers are covered further in this section)
Slide 50 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Concrete Pavers
Numerous paver sizes colors and finishes allow for great design flexibility and can turn a roof into an amenity for tenants
Concrete pavers should be manufactured from minimum 3000 lbin2 concrete with a minimum weight of 18 lbft2
Concrete paver size and corresponding thickness will determine overall weight per square foot
The paver choice (weight) may depend on the wind design requirements of the roof
Slide 51 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers
Architectural paver assemblies are available that are ideal for roof terraces vegetated roofs and plazas A standard 2Prime thick architectural concrete paver (24Prime square) typically weighs 25 lbsf
The pavers are installed in an open joint assembly supported at the four corners on spacer tabs or adjustable pedestals to ensure a diffusion open design The open joints facilitate the flow of water below the paver surface to concealed drains while also eliminating ponding water and trapped moisture
Drains and all assembly components are accessible If needed pavers can simply be lifted and reset in place so maintenance and alterations can be easily completed
These assemblies provide installation flexibility as the pavers can be set to an established grade and even leveled where a sloped deck exists
Pavers on tabs Pavers on pedestals
Slide 52 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Architectural Pavers Rock Curbs
Rock curbsmdashused to separate paver walkways from vegetated spacesmdashare available to complement a raised architectural paver assembly
MEMBRANE
ROOT BARRIER
INSULATION
Slide 53 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Interlocking Architectural Pavers
Concrete pavers can provide the necessary weight and wind resistance that typical stone roof ballast canrsquot However in some cases a buildingrsquos wind design may require something more
For installations that require pavers that can withstand high-wind conditions a raised interlocking architectural paver system was developed This assembly features unique three-piece pedestals and specially-shaped pavers that lock together forming a monolithic open joint paver surface across the roof
Slide 54 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Raised Wood Tiles
Wood tiles made from ipecirc massaranduba and other hardwoods are a great alternative to concrete architectural pavers exhibiting warmth and beautiful aesthetics for a roof deck They are available with a smooth surface or with a ribbed scuff-resistant surface These wood tiles are fabricated from very dense durable hardwoods that provide excellent resistance to weather
Made from repurposed wood from the furniture market and other industries wood tiles may be able to satisfy certain recycled content requirements Wood tiles fabricated from Forest Stewardship Councilreg(FSC) certified sustainable sources are also available The wood tiles can be periodically treated with oil to preserve and enhance their original color or left untreated to develop a natural aged finish
This type of assembly requires supplemental stone ballast (as depicted) under the wood tiles to provide proper ballasting for the loose-laid insulation The wood tiles are installed on adjustable pedestals that include a fastening kit to help lock them down for added security
Ipecirc Smooth Ipecirc Ribbed MassarandubaRibbed
Slide 55 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
In a vegetated PMR assembly the growing media provides the ballast
Replacing the impervious surface of a conventional roof with a vegetated roof can help to substantially reduce stormwater runoff and restore the balance with nature in our urban centers
A vegetated roof provides additional usable space increases roof assembly longevity and helps to mitigate the heat island effect more effectively than a white reflective surface
Available in the market are a wide range of vegetated PMR assemblies to suit virtually any design requirement Some examples are shown on the following slide
Slide 56 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Vegetated PMR Assemblies
Extensive Designed to be lightweight and support hardy plants this option is considered low maintenance with no irrigation required in most climates This is an excellent choice if your objective is to mitigate the effects of urban heat islands and reduce stormwater runoff
Sloped A sloped vegetated roof can be designed for visibility and viewing from a wider range of locations not just standing on the roof Slopes ranging from 212 up to 1212 are possible for extensive and limited intensive applications provided the appropriate measures are taken to cope with the shear forces and soil retention
Lawn This option designed with a slightly deeper soil depth supports sod lawns and perennials Irrigation will depend on the plant choices and climate Generally accessible by adjacent hardscape areas such as a patio beautiful additional usable space can be created
Intensive Deeper soil depths are required to support a wide variety of plants shrubs and trees Often designed to be accessible for recreational use this option is intended to replicate a yard or garden on the roof Irrigation and regular maintenance are necessary
Slide 57 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
For projects that are looking for sustainable solutions or LEED credits PMR assemblies are suitable for cool roof applications A cool roof is commonly determined by its solar reflectance index (SRI) (a composite of a roofrsquos solar reflectance and thermal emittance) The higher the SRI the cooler the roof will be in the sun For example a clean black roof has an SRI of 0 while a clean white roof has an SRI of 100 A minimum SRI value of 78 is required in order to qualify for LEED points
Solar Reflectance A roofrsquos ability to reflect the heat of the sun
Thermal EmittanceA roofrsquos ability to radiate absorbed heat
Slide 58 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
Some quarries can produce a very white aggregate with an SRI value greater than 78 in order to qualify for LEED credit (not available everywhere)
White pavers can provide an SRI of 81 or better
A high-reflective white coating can be applied to a lightweight PMR assembly to achieve an SRI of 109
Slide 59 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Cool Roofs
The Oak Ridge National Laboratory (ORNL) reports in ldquoEvaluating the Energy Performance of Ballasted Roof Systemsrdquo that a ballasted system with a minimum of 17 lbsf performed at the same or better level of thermal performance compared to ENERGY STARreg rated cool roof products such as a white TPO membrane
Furthermore ASHRE 901-2007 addendum recognizes a ballasted roof as a type of cool roof
OR
17 lb of stone ballast or 2Prime concrete pavers equal the thermal performance of a white TPO membrane
Slide 60 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Solar Panel Installations
A PMR assembly is ideal for solar panel installations The assembly protects the roof membrane from physical abuse during the solar panel installation and throughout routine maintenance required to keep the panels functioning over the years The PMR assembly will outlast the typical 25ndash30 year life expectancy of the solar panels
All major panel manufacturers offer their own panel racking solutions many offer ballasted racking solutions that donrsquot need to be attached to the structure minimizing penetrations through the roof membrane
Slide 61 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
Interest in blue roofs is on the rise especially in major metro areas like New York City Philadelphia Chicago and others
The term ldquoblue roofrdquo refers to a roof that is designed to capture and slowly release stormwater to slow the rate of runoff and reduce the potential for flooding This allows a cityrsquos existing sewer infrastructure to handle the excessive runoff from surrounding buildings and hardscape Most blue roofs are designed to detain up to 3Prime of rain for a period of 24ndash48 hours however municipalities that are encouraging the blue roof concept may set their own criteria
PMR assemblies can be easily configured as a blue roof utilizing control flow drains however the ballast weight must be increased to counteract the buoyancy of the insulation
Control Flow Drains
Click on top image to start video (no audio) For mobile devices view the video on YouTube
Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 62 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Blue Roofs
PMR systems can be designed as blue roofs using stone ballast concrete paver or vegetated roof assemblies
Click on image to start video (no audio) For mobile devices view the video on YouTube Click here to access and click on the Adobe PDF icon in the taskbar to return to the course
Slide 63 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation
Pacific Bell Administration Offices San Ramon CA 446500 SF PMR
Slide 64 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Poured-in-Place Concrete
Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal
Poured-in-Place Concrete Substratesbull Structurally sound concrete should be utilized do not use lightweight
insulating concrete (lt90 pcf) or cellular concretebull A wood-float finish is acceptable steel trowel is not required Surfaces
with ridges swirls etc that are high enough to prevent a monolithic application of the membrane are not acceptable
bull The cure time is typically 14 days for structural weight concrete but may be less if good drying conditions exist
bull It is recommended to use only concrete curing compounds and form release agents that are approved by the supplier
bull Concrete surfaces should be dry frost free and cleaned of all contaminants such as dirt dust oil grease or laitance
Slide 65 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
Existing ConcreteWhen the project is a renovation the existing (failed) membrane must be removed and the concrete surface scarified and shot blasted
Precast ConcreteFor precast concrete installations adequate structural support is required to limit deflection
Slide 66 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Metal Deck Applications
For metal deck installations substrate requirements are as follows ⅝Prime minimum thickness if applied directly to metal deck frac12Prime minimum thickness if over tapered insulation
Slide 67 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Acceptable Substrates Plywood
Plywood substrates must be frac12Prime thick (minimum) with tongue and groove joints Adequate structural support is required to limit deflection
Slide 68 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Equipment Melters
Melters used for the preparation of the membrane can be propane diesel or electric powered depending on preference or code restrictions
The International Fire Code (IFC) 3032 permits the use of melters on non-combustible decks whereas the use of asphalt (tar) kettles and pots is restricted
Melter safety featuresbull Enclosed flamebull Containment area around melterbull Indirect heating (double shell)bull Temperature control guardsbull Fire extinguishers
Propane Melter
Diesel Melter
Electric Melter
Slide 69 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 1 Substrate Preparation
Letrsquos review a typical PMR installation step-by-step using a horizontal poured-in-place concrete substrate application
Substrate preparationbull Ensure deck is clean dry and frost freebull Complete mat test per ASTM D4263bull Deck is swept with a broom then blown with an air compressor to remove
all debrisbull A surface conditioner is applied (spray or roller) until substrate is tanned
(not blackened) Allow to thoroughly dry
Note that this is intended to be only an illustration and must not be considered a suitable guideline governing the installation of the products
Slide 70 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Next detailing of the perimeter and all penetrations is completed This consists of a polyester fabric encapsulated between two layers of an HRA membrane
The fabric is typically usedbull to reinforce cracks and changes in planebull as reinforcement at drains expansion joints or any
transitions between dissimilar construction materials andbull as a flashing for exposed parapets walls and curbs in
roofing installations
Slide 71 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 2 Detailing
Shown below triple protection is provided for all critical detailing conditions such as curbs wall flashing expansion joint flashing and drains
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 3 Membrane Application
Once all of the detailing work has been completed the membrane is installed in the field of the deck The membrane is typically applied as a fabric-reinforced assembly (215 mils)
The first coat of the HRA membrane is installed at 90 mils with a layer of polyester fabric embedded into it the second layer of membrane is installed at 125 mils
For horizontal applications the membrane is easily squeegeed into place
The membrane is roller applied for vertical applications such as foundations and planters
Slide 73 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 4 Protection Layer
To complete the installation of the waterproofingroofing assembly the protection course is installed This is done as the membrane is being installed so that a good bond is attained between them
As previously mentioned the protection layer prevents adhesion and allows the insulation to be loose-laid It also protects the membrane from light construction traffic
Note that extra protection is required where the roof may become a staging area for other trades As shown in the lower image this project has a polyethylene sheet and plywood placed over the completed membrane for added protection
Slide 74 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 5 Quality Control Testing
It is strongly recommended that the integrity of the membrane installation is verified prior to installing the subsequent topping materials
Two acceptable leak detection test methodsbull Flood testing (2Prime minimum water depth for 24ndash48 hours)bull Electric conductivity testing (preferred method)
Electric Conductivity Testing
Flood Testing
Slide 75 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 6 Drainage Layer
Install drainage layer if required
Slide 76 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
Next the insulation must be properly installed then covered by the stone filter fabric
Insulation placement guidelinesbull Board should be butted together with a maximum ⅜Prime gap
between boards staggering end jointsbull The recommended stagger between boards is 4prime At a
minimum each board should have at least an 8Prime staggerbull Fit the insulation around protrusions and obstructions
with a maximum frac34Prime gap to minimize heat lossbull Subsequent layers of insulation should be offset (from
the previous layer) by laying at a 90deg angle
Slide 77 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Installation Step 8 Ballast Placement
Install the ballast in accordance with the manufacturerrsquos instructions
Stone Ballast Lightweight PMR Assembly Pavers Vegetated Roof
Please remember the exam password DURABLE You will be required to enter it in order to proceed with the online examination
Slide 78 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Summary
LDS Conference Center Salt Lake City UT 30000 PMR 360000 Waterproofing
Slide 79 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull There are three keys to a successful waterproofing installation good design quality products and assemblies and experienced workmanship
bull In a conventional roof assembly the membrane is vulnerable to many life-shortening elements these stresses can weaken the integrity of the membrane and lead to loss in its waterproofing qualities and thermal efficiency
bull In a PMR assembly the insulation is laid after the membrane By reversing the insulation and waterproofing membrane the cause of many roofing problems can be eliminated and the life expectancy of the roof can be increased
bull Additional benefits of a PMR assembly include long-term cost savings greater design flexibility efficiency during construction minimal maintenance and significant energy efficiency over the life of the roof
bull A PMR can help contribute to LEED points and reduce downstream waste during maintenance and demolition phasesbull All PMR assemblies must be designed to accommodate the dead loads and anticipated live loads that will be placed on
thembull All roof decks should provide proper drainage of the membrane the maximum slope for a typical PMR assembly is 2Prime in
12Primebull Wind design factors include location of the project the shape height and exposure of the building and its orientation to
prevailing windsbull There are a variety of PMR assemblies available stone ballast lightweight assemblies concrete pavers (ballast) raised
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Important Points
bull PMR assemblies can be utilized for a range of energy-efficient roof solutions including cool roofs vegetated roofs solar panel installations and blue roofs
bull Acceptable substrates for PMR assemblies include concrete (poured-in-place precast existing) plywood and metal deck with a coverboard
bull Propane diesel and electric melters can be used for the preparation of the membrane bull Steps of a typical PMR installation (horizontal poured-in-place concrete substrate application)
1 Properly prepare the substrate2 Detail the perimeter and all penetrations3 Install the fabric-reinforced waterproofing membrane (215 mils)4 Install the protection course5 Verify the integrity of the waterproofing membrane (flood testing or electric conductivity testing)6 Install the drainage layer (if required)7 Properly install the insulation then apply the stone filter fabric8 Install the ballast in accordance with the manufacturerrsquos instructions
bull A PMR roofing solution offers a myriad of benefits over a conventional roof assembly and can play a valuable role in a sustainable design strategy
Slide 81 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
Conclusion
If you desire AIACES state licensing or CE credits for another organization please click on the button to commence your online examination A score of 80 or better will allow you to print your Certificate of Completion you may also go to your AEC Daily Transcript to see your completed courses and certificates
For additional knowledge and post-seminar assistance click on the Ask an Expert link above
If you have colleagues that might benefit from this seminar please let them know Feel free to revisit the AEC Daily website to download additional programs from the Online Learning Center
copy2017 American Hydrotech Inc The material contained in this course was researched assembled and produced by American Hydrotech Inc and remains its property The LEEDreg Rating System was authored by and is the property of the USGBC Any portion of the Rating System appearing in this course is by permission of the USGBC Questions or concerns about the content of this course should be directed to the program instructor This multimedia product is the copyright of AEC Daily
QuestionsAsk an Expert ndash click here
Click Here to Take the Test
MORE
powered by
Slide 82 of 82copy2017 ∙ Table of Contents
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016
bull About the Instructor bull About the Sponsor bull Ask an Expert
lt gt
References amp Resources
Dow Building Solutions ldquoProtected Membrane Roof Installation Guidelinesrdquo Nd
Fricklas Richard L ldquoProtected Membrane Roof Systemsrdquo Buildings Interiors amp Sources Stamats Communications Inc June 13 2007
Seward Aaron ldquoWhen It Leaks It Poursrdquo Architect Magazine June 06 2011
ldquoTech Solutions 5081 Ballast Design Guide for PMR Systems (US)rdquo Dow Chemical Company January 2009 httpmsdssearchdowcomPublishedLiteratureDOWCOMdh_02720901b80380272b71pdffilepath=styrofoampdfsnoreg179-04395pdfampfromPage=GetDoc Accessed September 2016