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Copyright © SRC 2013 Copyright © SRC 2013 1 An Introduction to Stack Sampling Air and Climate Business Unit Environment Division

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Page 1: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 1

An Introduction to Stack Sampling

Air and Climate Business Unit Environment Division

Page 2: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 2

Safety and Stack Sampling

Anthropogenic and Natural Sources of Air Pollution

Secondary Air Pollution

Particulate and Gaseous Pollutants

Industrial (Stationary) Source Testing (how, why, when,where)

Future Direction of Source Testing

SUMMARY

Page 3: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 3

Safety is an over-riding consideration

at SRC

Many safety factors come into play when conducting stack sampling – safety regulations at each site - orientation site specific safety items.

SRC conducts a tailgate meeting prior to the start of each day while stack sampling.

Safety Aspects of Stack Sampling

Page 4: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 4

Fall arrest, tie off points, working on roofs, scaffold or permanent platforms around the stack. Platform safety – ladder safety, hoisting considerations.

Weather conditions of wind, rain, snow are considered.

Safety Aspects of Stack Sampling

Page 5: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 5

Pollutant Emission Sources

www.nature.nps.gov

Page 6: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 6

Secondary Air Pollutants

nptel.ac.in

Page 7: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 7

Health and Air Pollution

healthtipsinsurance.com

Page 8: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 8

Size of airborne particulate expressed as aerodynamic diameter (ad)(µm).

Unit density 1 gm/cm³, spherical.

Terminal velocity of particulate in the atmosphere is dependent on size.

Ranges from 0.1 - 30 cm/sec for unit density spherical particulate with ad of 1 – 100 µm respectively.

Particulate Pollutants

Page 9: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 9

Particulate Size and Deposition In Humans

www.enve-lab.eu/wp-content/uploads/2013/.jpg

Page 10: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 10

Particulate Suspension in the Environment

Page 11: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 11

2.5 µm particle (50% suspended) after 10 hr travels 100 km in 10 km/hr wind.

10 µm particle (50% suspended) after 10 hr travels 6.5 km in 10 km/hr wind.

100 µm particle (50% suspended) after 10 hr travels 0.1 km in 10 km/hr wind.

Particulate Suspension Time

Page 12: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 12

Determine concentration (mg/drm³), emission rate (kg/h) and/or intensity (gm/tonne) or (gm/GJ of NOx energy production) from a stationary source.

If the production rate and process stream are constant and the air pollution control devices are operating correctly, the emission rate of pollutants should be constant.

Annual stack testing at an Industrial site should give representative results year over year.

Why Perform Stack Sampling

Page 13: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 13

Stack Sampling Train for Particulate

Page 14: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 14

Method 5 Sampling Train

Page 15: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 15

The General Stack Sampling Train

Probe, nozzle, pitot tubes, thermocouples

Hot box houses the filter

Cold box houses the impingers (various liquids)

Umbilical cord attaches the sampling train to the control console

Control console and operator

Isokinetic Sampling (particulate)

Page 16: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 16

The Control Console

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Copyright © SRC 2013 Copyright © SRC 2013 17

Sample Nozzle

Sharp tapered edge important for sampling

Nozzles come in a variety of materials for different heat conditions within the stack

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Copyright © SRC 2013 Copyright © SRC 2013 18

Isokinetic Sampling Considerations

Page 19: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 19

Heat Limits for Various Materials

Page 20: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 20

Environment Canada’s Reference Methods for Source Testing: Measurement of Releases of Particulate from Stationary Sources RM EPS 1/RM/8 December 1993

U.S. Code of Federal Regulations Protection of the Environment 40 Part 60 outlines Methods 1 to 320 which deal with all types of sampling protocols for particulate, gases, radionuclides and other pollutants.

Stack Sampling Methodology

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Copyright © SRC 2013 Copyright © SRC 2013 21

Requirements on a Circular Stack

Alberta Stack Sampling Code

Page 22: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 22

Number of sample points on traverse

Environment Canada

Page 23: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 23

Prescribed Sampling Points

Environment Canada

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Copyright © SRC 2013 Copyright © SRC 2013 24

Particulate Sizing Devices

Page 25: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 25

Sizing of Particulate

SEM image of particulate after the cyclone before the scrubber

Page 26: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 26

Techniques for Sizing Particulate

Pollution Control Systems Corp.

Page 27: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 27

Combustion Processes and Stack Testing

Perry’s Chemical Engineers’ Handbook Seventh Ed.

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Copyright © SRC 2013 Copyright © SRC 2013 28

Wet chemical techniques for SO2, NOx, HCl, NH3, Cl2 involves absorption into appropriate solution.

Instrumental gas analyzers using electrochemical sensing technology - need to remove water from the stack prior to detection.

Fourier Transform Infrared (FTIR) analysis of stack gases (not for H2, Cl2, O2, N2 etc.)

Gaseous Sampling Methods

Page 29: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 29

US EPA Method 8 for SO₂ and H2SO4

US EPA Method 8

Page 30: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 30

US EPA Method 7 for NOx

US EPA Method 7

Page 31: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 31

FTIR Instrument

Page 32: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 32

Random Errors and Stack Sampling

Page 33: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 33

Magnitude of the seven components from random errors in stack sampling

Page 34: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 34

Automated Method 5 analysis

Additional applications for FTIR measurements

Real time air pollution measurements using optical sensing

Future Directions of Stack Testing

Page 35: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2013 Copyright © SRC 2013 35

Questions?

Page 36: An Introduction to Stack Sampling - SEIMAPROGRAMS/...Safety and Stack Sampling Anthropogenic and Natural Sources of Air Pollution Secondary Air Pollution Particulate and Gaseous Pollutants

Copyright © SRC 2014

Keith Wallace, B. Sc. P.Chem.

Senior Manager Air and Climate

125-15 Innovation Boulevard

Saskatoon, Saskatchewan, Canada

S7N 2X8

Tel: 306-933-9120

Fax: 306-933-7817

www.src.sk.ca

[email protected]

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