welcomes you to rmtc, puntacana · parboiling & drying parboiling is a hydro-thermal process of...

Welcomes you to RMTC, Puntacana

FUTURE

Role of Artificial Intelligence (AI) & Internet of Things (IoT) in

Parboiling & Drying

Parboiling is a Hydro-Thermal Process of Paddy grain.

Traditionally in practice since time immortal.

What is Parboiling?

By 2050, near about 10 billion people need to be fed globally.

90% of the consumption of Parboiled Rice is the region of South Asia, East Asian Region, Middle East & Africa.

Global warming & climatic changes Increased volume of non-uniform in grain

consistency. Nutrition deficiency in rice. Lesser Production.

How Important is Parboiling for the Future and Why?

Parboiling of Paddy Rice is the only ‘Natural’ way of fortification for nutrients in the raw rice.

Nutrition is the key for the overall health. This is creating a huge demand for varieties of parboiled rice because of its nutritional value.

Steady rise in the consumption of fast food demands the need of natural nutrition. Parboiled rice provides this.

‘Natural Nutrition Fortification’is the key

Why we need to change the Process Technique for future?

Cooking methods are changing rapidly. Consumption preferences are changing

due urbanisation.

Open Type Cooking (Atmospheric)

Pressure Vessel Cooking

Induction Cooking

Microwave Cooking

Rice Cooking methods

White Cooking Pattern (WCP) For cooking Plain Rice

Green Cooking Pattern (GCP) For cooking Rice with Veggies

Red Cooking Pattern (RCP) For cooking Rice with Meat

Consumption Preferences...

South Asia & East Asia parboiled rice processing will switch over to recipe making parboiling according to consumption preference and cooking patterns.

Recipe Intelligence is the future...

With the help of past & modern technology...

Human Driven Process (HDP)

Data Driven Process (DDP)

Finite Data Driven Process (FDDP)

Artificial Intelligence Process (AIP)

How to Achieve Recipe Parboiled Technology

Input:Human Intelligence

Process: Manual

Result: Approximate

Data Accumulation

Human Data Process (HDP)...

Input:Data Driven

Process: Semi Auto

Result: Finite Data

Data Driven Process (DDP)...

Input: Fine Data

Process: Automatic

Result: Accurate

Finite Data Driven Process (FDDP)...

APIT is working towards Artificial Intelligence Processing (AIP)

Completely Data Driven Process

Artificial Intelligence Process (AIP)...

Grain data classified into,

Physical Properties

Chemical Properties

Artificial Intelligence Process (AIP)...

White CookingProcess

CreamPale Yellow

Red CookingProcess

Super WhiteWhite

Green CookingProcess

Amber YellowDeep Yellow

Artificial Intelligence Process (AIP)...

Degree of Starch Gelatinization (DSGC) is directly proportional to the nutritional attribute of the rice.

With a particular colour of rice the DSGC varies. Hence the it is important.

DSGC...

Making of Rice: Artificial Intelligence Powered Process

(AIPP)

Global Rice Colour Choice…

Billions of people across six continents have only six colors as their choice...

Super white

White

Cream

Amber Yellow

Yellow

Golden Yellow

Global Rice Colour Choice…

Process Design...

Paddy Variety IR 64

Gelatinization Temperature 70

Age 35 days

Internal Crack 42%

Day Moisture 19%

Super White…Activity Time in MinPHS Filling 2

Steaming 6Discharge 2

Travel Time 4Hydration Paddy Filling 16

Dwell Time 30Water Filling 10Soaking 360Circulation 1 10Circulation 2 10Circulation 3 10Washing 1Water Discharge 10Tickling 10Paddy Discharge 16

Travel Time BC 48EI 48

PG – Retention Bin 60Gel Cook – Filling 3Gel Cooking 3Gel Cook – Discharge 3

White…Activity Time in MinPHS Filling 2

Steaming 6Discharge 2

Travel Time 4Hydration Paddy Filling 16

Dwell Time 30Water Filling 10Soaking 360Circulation 1 10Circulation 2 10Circulation 3 10Washing 1Water Discharge 10Tickling 10Paddy Discharge 16

Travel Time BC 48EI 48

PG – Retention Bin 60Gel Cook – Filling 3Gel Cooking 3Gel Cook – Discharge 3

Cream…Activity Time in MinPHS Filling 2

Steaming 6Discharge 2

Travel Time 4Hydration Paddy Filling 16

Dwell Time 30Water Filling 10Soaking 360Circulation 1 10Circulation 2 10Circulation 3 10Washing 1Water Discharge 10Tickling 10Paddy Discharge 16

Travel Time BC 48EI 48

PG – Retention Bin 60Gel Cook – Filling 3Gel Cooking 3Gel Cook – Discharge 3

Amber Yellow…Activity Time in MinPHS Filling 2

Steaming 6Discharge 2

Travel Time 4Hydration Paddy Filling 16

Dwell Time 30Water Filling 10Soaking 360Circulation 1 10Circulation 2 10Circulation 3 10Washing 1Water Discharge 10Tickling 10Paddy Discharge 16

Travel Time BC 48EI 48

PG – Retention Bin 60Gel Cook – Filling 3Gel Cooking 3Gel Cook – Discharge 3

Yellow…Activity Time in MinPHS Filling 2

Steaming 6Discharge 2

Travel Time 4Hydration Paddy Filling 16

Dwell Time 30Water Filling 10Soaking 360Circulation 1 10Circulation 2 10Circulation 3 10Washing 1Water Discharge 10Tickling 10Paddy Discharge 16

Travel Time BC 48EI 48

PG – Retention Bin 60Gel Cook – Filling 3Gel Cooking 3Gel Cook – Discharge 3

Golden Yellow…Activity Time in MinPHS Filling 2

Steaming 6Discharge 2

Travel Time 4Hydration Paddy Filling 16

Dwell Time 30Water Filling 10Soaking 360Circulation 1 10Circulation 2 10Circulation 3 10Washing 1Water Discharge 10Tickling 10Paddy Discharge 16

Travel Time BC 48EI 48

PG – Retention Bin 60Gel Cook – Filling 3Gel Cooking 3Gel Cook – Discharge 3

Pre-Hydration

Pre-Hydration…

PHSFilling

PHSSteaming

PHSDischarge

Pre-Hydration – Scientifically Engineered...

Hydration

HydrationPaddy Filling

Dwell Time

Water Filling

Soaking

Circulation 1

Circulation 2

Circulation 3

Washing

Water Discharge

Tickling

Paddy Discharge

HydrationComplete Process Design Application…

Gel Cook...

Gel Cook…Travel Time – BC

Travel Time – El

PG – Retention Bin

Gel Cook – Filling

Gel Cooking

Gel Cook – Discharge

Degree of Starch Gelatinization –You can Control!!

Modification of the Century!…

Best Ever Design Modification in LSU grain Dryer…

After drying we should control de-braning in primary polishing and secondary polishing levels

De-Braning…

De-Braning…

Parboiling – Builds Characteristics

De-Braning – Builds Glamor

Sorting – On the Basis of;

Character &(future sorting) color Index

Glamour

Attribute Building in Rice…

Great Treat for Your Grain…

Your Grain, Our Brain

Meet the world’s best Paddy Process Specialists. Be it Parboiled Rice Plants, Steam Rice (Accelerated Aged Rice) Plants or the process engineering for rice. hygiene and preserving the nutrition are our priority.

We are Committed towards…

Be Easy, Be Profitable…

Complete ProcessAutomation Plant

Seamless Process Control right from Paddy Intake, Pre Hydration, Hydration upto the Gel Cook Process, with Quality output in Auto Mode, without Spillage of Single Grain and Drop of water !!

Science & Engineering - Together…

Thermal Science, Grain Science, Material Science & Applied Engineering Synchronised PlantComplete Design, Engineering, Manufacturing, Erection & Commissioning are executed byskilled and resourceful professionals.

Process Automation at its Best…

Now, Process in your Control…

FullyProcess-Controlled Plant

Entire Plant and Process is Automated 24x7x365. Be Easy. Be Profitable!!

Features for your Plant…

w w w . a p i t . c o . i n

Shashikumar THIMMAIAHDirector

+91 98450 27058skt@apit.co.in or mail@apit.co.in