welcome to the technical presentation of sc2000 1
Post on 29-Dec-2015
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WELCOME TO THE TECHNICAL PRESENTATION OF SC2000
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MICRO RIDE-ON CONCEPT:COMPARISON WITH MEDIUM WALK BEHIND
• New segment of Micro Ride On has appeared on the market
• The speed of Ride On machine is higher than walk behind (6km VS walking speed)
• Ride On design allows more compactness
• Ride On design allows bigger tank capacities (70 L VS 45 L)
• Ride On design allows to stay seat
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TECHNICAL SPECIFICATIONSVOLTAGE (V) 24
IP PROTECTION CLASS IP X4
INSULATION CLASS III
RATED POWER (W) in working condition 620
BRUSH MOTOR POWER (W) 450
VACUUM MOTOR POWER (W) 309 / 450
Drive MOTOR POWER (W) 400
VACUUM 1000 mm H2O
SOUND PRESSURE LEVEL (dB(A)) / silent mode 63 / 60
WATER FLOW (cl/min) 0,75 cl/m / 1,5 cl/m / 3,0 cl/m /
2,8 l/min
TANK (L) SOLUTION / RECOVERY 70 / 70
BRUSH PRESSURE (KG) normal / extra-pressure 15 / 30
BRUSH SPEED (RPM) 155
BRUSH SIZE (MM) 530
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CONTROL PANEL
Grey Operator key - start display
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SETTINGS EFFECTIVELY CONTROLLED
Grey Operator key start displayNo changing of settings only basiccontrolled by the Superuser key.
Yellow Superuser key start display
To operate the machine with Superuser key press Work
To enter each setting press parameters settings
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SETTINGS Yellow Superuser key settingsMODIFIABLE PARAMETERS
Code Description Min. Value Factory Setting Max. Value
CHM1 Detergent concentration level 1 1:500 (0.25 %) 1:500 (0.25 %) 1:33 (3 %)
CHM2 Detergent concentration level 2 1:500 (0.25 %) 1:125 (0.80 %) 1:33 (3 %)
P1/P3Level 1 solution flow rate in relation to level 3(see section “System for Flow Rate Regulation as Function of Speed”)
0 % 25 % 100 %
P2/P3Level 2 solution flow rate in relation to level 3(see section “System for Flow Rate Regulation as Function of Speed”)
0 % 50 % 100 %
P3 Level 3 solution flow rate
DISC 1.0 cl/m 3.0 cl/m 5.0 cl/m
REV™ 1.0 cl/m 1.5 cl/m 5.0 cl/m
P4 Level 4 solution flow enable OFF OFF ON
SPT EcoFlex™ function timer 0 (disabled) 60 sec. 300 sec.
XPRES Brush deck extra pressure enable OFF ON ON
FVMIN Minimum forward speed 0 % 25 % 100 %
FVMAX Maximum forward speed 10 % 100 % 100 %
RVMAX Maximum reverse speed 10 % 30 % 50 %
BAT Installed battery type 0 1 5
TOFF Automatic shut-off time 0 (disabled) 300 sec. 600 sec.
BRGH Display contrast 5 20 50
VRID Vacuum power in silent mode 1 1 5
RPM (*) Reduced brush rpm activation threshold 5 9 20
RESET Restore factory settings for all parameters OFF OFF ON
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SETTINGS Yellow Superuser key settingsHIDDEN PARAMETERS
Code Description Min. Value Factory Setting Max. Value
Meaning
TSERV Service advisory timer 0 0 1000
Set to a value X greater than 0 if you wish the “Service Advisory” icon to be displayed every X hours of machine running time (according to the main operating time counter). To reset the hour counter for the icon display countdown (until the next service advisory), press the BURST and vacuum buttons for 10 seconds with the display on the “SERVICE MENU” page.
ARMaximum acceleration ramp (sec.)
0.5 sec. 1.5 sec. 5 sec. Increase to obtain a less abrupt response when accelerating, and vice versa.
DRMaximum deceleration ramp (sec.)
DISC 0.5 sec. 1.5 sec. 8 sec.Increase to obtain a less abrupt response when decelerating, and vice versa.WARNING: increasing this value increases the braking distance.
REV™ 0.5 sec. 2.5 sec. 8 sec.
IRMaximum deceleration ramp in reverse (sec.)
0.5 sec. 0.5 sec. 5 sec.This is the maximum current which can be supplied to the disc brush deck.WARNING: increasing this value increases the risk of the motors overheating.
VS1Brush 1 motor protection threshold
20A 30A 50AThis is the maximum current which can be supplied to the disc brush deck.WARNING: increasing this value increases the risk of the motors overheating.
VS2Brush 2 motor protection threshold
20A 40A 50AThis is the maximum current which can be supplied to the cylindrical brush deck.WARNING: increasing this value increases the risk of the motors overheating.
VDEADPaddle potentiometer dead zone
0.0V 0.1V 1.0VIncrease if the alarm T3 appears in the rest position and it is not possible to adjust the system’s mechanics. (Speed regulation will, however, be more difficult to modulate)
INOM Nominal drive current 10A 15A 15AThis is the maximum continuous current which can be supplied to the electric wheel drive unit.WARNING: increasing this value increases the risk of the motor overheating.
IMAX Maximum drive current 10A 45A 45AThis is the maximum instantaneous current which can be supplied to the electric wheel drive unit.WARNING: increasing this value increases the risk of the motor overheating.
TMAX Protection trip time for IMAX 0 sec. 12 sec. 60 sec.This is the reaction time of the electric wheel drive unit protection device when overloaded: this parameter is used in conjunction with IMAX to obtain the most appropriate response curve for the overload protection motor actuation system.WARNING: increasing this value increases the risk of the motor overheating.
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SERVICE MENU
YELLOW key – Super User
Key include magnet inside:
• grey key (1 magnet) = switch machine ON
• Yellow (2 magnet) = enter to service mode
To adjust:
speed +
speed -
Voltage to EB2 sensor
Key
> 2,45 Key issue
2,18 – 2,45 Grey
1,23 – 2,18 Yellow
< 1,23 PCB sensor issue
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HOUR METER Cumulated running time for each motor:
• Key ON
• Traction motor
• Brush motor
• Vac motor
Running time reset:
keep pressed for 10sec +
• Total• Traction motor• Brush motor• Vac motor
ERROR CODES
Errors are shown on display
by ALARM XX + description
& repeated
On the main PCB (EB1)
by Nr of LED RED blinking
(useful in case the display
not functioning)
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DRIVE SYSTEM ERROR CODE (ALARM)
T - Drive system alarms
G - General Alarms
F - Function Alarms
Allarmi sistema trazione (LDC)Codice
allarme= N° lampeggi
Significato Condizione
T2 Current cutoff on traction transaxle I > INOM per t > tprot
T3 Pedal input activated Reset machine
T4 Pedal defective J1.11 > 6,0V
T5 Traction output MOSFET malfunction
CC MOSFET
T6 Overcurrent Traction motor I > 1,5 * IMAX
T7 Over temperature Traction controller Temp. > 90°C
T8 Electro brake malfunction Impedence J4.3 – J4.8 > 1kΩ
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SOLUTION FLOW RATE SETTING
SC2000 solution flow is controlled by the speed.Always the same amount of solution on the floorregardless of machine speed.3 standard settings and number 4 as optionLevel 3: 3cl/m Level 2: 50% of level 3 giving 1,5cl/mLevel 1: 25% of level 3 giving 0,75cl/m
Superuser key can activate level 4 and change all other levels if neededLevel 4: 2,8 L/min full valve open, not controlled by speed. More used as problem solver or for double scrubbing
Water off Level 1 Level 2 Level 3 Level 4
Standard settings Option
Solution calculation
WATER ONLYULTRA-LOW DETERGENT CONCENTRATIONINTERMITTENT “BURST OF POWER” (60 SECONDS)FULL-STRENGTH DETERGENT
“BURST OF POWER” TEMPORARILY INCREASES WATER FLOW, BRUSH PRESSURE AND DETERGENT STRENGTH FOR 60 SECONDS
ECOFLEX PURGE
Switch on and keep pressed: +
The pump run one cycle of 30 sec to flush the detergent residual
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CHASSIS SYSTEM• Transaxle• Drive wheels• Brush deck support levers• Squeegee support
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BRUSH MOTOR & VAC MOTOR
Brush motor controlled by amp consumption.To avoid the brush motor rpm to get too high in light application the machine monitors and adjust by lowering the power to the motor if the amp consumption is less than 9 amps. (this can also be changed with Superuser key) Lower energy consumption Less risk for splashing Less stress of the surface due to lower rpm
Vac motor silent mode optionWith the silent mode option the power to the vacuum motor is reduced still giving enough suction on a normal even floor in lower water settings.Not recommended in level 3 or 4 Lower energy consumption Lower sound level Enable cleaning in sound sensitive areas
In all the following features is giving in light cleaningapplication with a light brush or pad and machine working in silent mode a low energy consumptionand long running time. Up to 4 hours running time.
Running time calculator
BRUSH DECK SYSTEM
Brush motor supply voltage controlled by EB1 depending on the load:• 24V when consumption is > 9 amps. • 20V when consumption is < 9 amps. (adjustable by
Superuser key)
Brush motor rpm reduction advantage in light application:• Less water splashing• Less noise• Less stress of the surface due to lower rpm• Lower energy consumption
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BRUSH MOTOR ELECTRICAL INPUT CHECK
Apply an ammeter on the cable,
Check the motor electrical input is 3
to 4 Amps @ 20 V (without load)
Supplier - AMER
• Motor 450W @ 2800 rpm
• IP20
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SQUEEGEE ACTUATOR 2 position actuator:
Step 0 = retracted - mechanical end of stroke
Step1 = extended -
• No adjustment required
• Max thrust load: 100 N equal to 10 Kg
• Speed: 16mm/Sec
• Full load current 3,5 A Amps
• IP44
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BRUSH DECK ACTUATOR
3 position actuator:
Step 0 = retracted - mechanical end of stroke
Step1 = intermediate - 85 mm (green LED) electronically adjusted
Step2 = extended - 120mm (red LED) mechanical end of stroke
• No adjustment required
• Max thrust load: 300 N
• Speed: 16mm/Sec
• No load current AMPS MAX:1A/24
• Full load current AMPS: 4A/24
• IP44
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DRIVE MOTOR TECHNICAL SPECIFICATIONS DRIVE MOTOR:- MOTOR POWER: 400W- TENSION: 24V- DUTY: 20A S2 60 sec- WITHOUT LOAD 3A- GEAR RATIO: 26/1- PROTECTION: IP44- INSULATION CLASS: F- MAX LOAD ON AXES: 300 Kg- RPM SHAFT: 125
VACUUM SYSTEM
No carbon brush replacement
Apply an ammeter on the cable Check the motor electrical input is 25 Amps @ 24 V .
Max peak 35 Amps for 10 sec.
Check the gasket
condition and correct
assembly sequence to
secure the proper
sealing
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VACUUM SYSTEM
VAC motorIs assembled into sound isolated box
standardMOTOR VACUUM 24V 310W
OptionMOTOR VACUUM 24V 450W
Low noise Vac motor system Sound insulated vac motor box inside the tank Silent mode setting from dashboard
VAC motor supply voltage controlled by EB1 depending
on silent mode selection:
Vac motor rpm reduction advantage in light application:
• Lower sound level
• Enable cleaning in sound sensitive areas
• Lower energy consumption
VAC MOTOR SILENT MODE
Set parameter VRID
Vac motor voltage
1 (default) 16V2 17V3 18V4 19V5 20V
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SQUEEGEE SYSTEM
No hose removal neededHose connected to squeegee support
Patent elastic strap systemStandard PU blades higher wear resistant
Optional blades• Red gum • Standard Gum
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BATTERY & ONBOARD CHARGER
Option on-board charger
• SPE Model: CBHD1-XR
• 24V - 13Amp high frequency
• Input: 85÷264 Vac, 50÷60 Hz
• PROTECTION GRADE: IP 30
• Protection: against polarity inversion, short circuits, over-voltages, anomalies and thermal protection against overheating
Option BATTERYPN Use per
machineDescription
80564600 2 BATT.12V-110Ah WET Tubular Monobloc
80564700 2 BATT.12V-72Ah WET Tubular Monobloc
80564400 2 BATT.12V-105Ah GEL Monobloc
80564310 2 BATT.12V-76Ah GEL Monobloc
80561268 2 BATT.12V-68Ah AGM spiralcell
Max runtime up to 6/7h
Machine overall consumption 11/12
amps (on smooth floor and silent mode)
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BATTERY & CHARGER CURVE SELECTION
Type of battery valueWET 0GEL / AGM generic 1GEL EXIDE®/SONNENSHINE 2GEL OPTIMA™ 3GEL DISCOVER® 4GEL FULLRIVER® 5
By the PARAMETER SETTINGS on control panel
WET GEL (maintenance free)
1 22 V 22,2 V LOW batt message
2 20,4 V 21,6 V OFF brush
3 19,4 V 20,6 V OFF VAC
4 18,4 V 19,6 V OFF drive
DEFAULT CHARGING CURVES: GEL / AGM generic (1)
Voltage cut-off threshold
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CHARGER ERROR
GB-NTime of continuous use with discharged batteries
N= nr of hours machine ON with battery level below 20,4 (wet) or 21,6 (gel)
GC Charging cycle interrupted before completion OBC disconnected before the phase IV
GD-N Charging phase duration (<4h) N= nr of hours from start to phase II (if < 4h)
ERROR DESCRIPTION
C1 CHARGER COMMUNICATION
C2 BATTERY OVERVOLTAGE
C3 CHARGER OVERTEMP
C4 PHASE I TIME EXPIRED
C5 PHASE II TIME EXPIRED
C6 CHARGER FAULT
Event memorized in ALARM LOG related to improper use of battery and/or battery charger:
MAIN BOARD (EB1)
Drive motor (M3)
F2 – low power fuse (3A)
F1 - Main fuse (100A)Inside PCB cover
Vac motor (M2)
Battery connection
Brush motor (M1)
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MAIN BOARD (EB1)
J1 – Detergent pump (M4) Deck actuator (M5)
J3 – connection to EB2
J4 – OBC communication
J6 – ECOflex configuration: jumper on – ecoflex disabled
J7 – trackclean
J5 – solution level sensor
J2 – solenoid valve (EV1)
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ACCESSORIES
• Waste or accessory basket
• Mop holder
Water filling kit with automatic shut offwhen full, ½ inch Gardena male.Female not included.
9100000663 BEACON FLASHING KIT
9100000688 SUPPORT MOP KIT
9100000694 ECOFLEX CHEMICAL KIT SC2000
9100000697 BASKET KIT
9100000707 AUTOMATIC WATER FILLING KIT
9100000784 USB PORT KIT
9100000952 FILLING HOSE
9100000810 BLADE SQUEEGEE 740MM 29 GUM KIT
9100000060 BLADE SQUEEGEE 740MM 29 RED GUM KIT
9100000490 BLADE SQUEEGEE 740MM 29 PU KIT
9099826000 SPLASHGUARD 510MM 20 KIT
9100000491 HIGH POWER VACUUM MOTOR 24V 450W KIT
909 5065 000 FILTER ANTIFOAMING
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THANKS FOR YOUR ATTENTION
QUESTION & COMMENTS LIST
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