using your pi system for full featured vibration monitoring · 2017-10-18 · using your pi system...

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

Presented by

Using your PI System for

Full Featured Vibration

Monitoring

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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20 minutes from

Lake Tahoe

Condition

Monitoring

Machinery

Protection

About SETPOINT...

NV

CA

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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MOTOR

CONTROL

TURBINE

CONTROL OVERSPEED

PI SYSTEM

OPEN PROTOCOL (e.g., MODBUS)

PROPRIETARY PROTOCOL (CONTROL)

PROCESS

CONTROL

PROPRIETARY PROTOCOL (VIBRATION)

ANTI-

SURGE VIBRATION ETC.

LEGEND

MECHANICAL ASSETS

CONTROL & MONITORING

DCS (SUPERVISORY

CONTROL)

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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PROCESS

VISUALIZATION

CLIENT

MOTOR

CONTROL

TURBINE

CONTROL OVERSPEED

DCS (SUPERVISORY

CONTROL)

PROCESS

CONTROL

ANTI-

SURGE VIBRATION ETC.

PI SYSTEM

VIBRATION

VISUALIZATION

CLIENT

MECHANICAL ASSETS

CONTROL & MONITORING

OPEN PROTOCOL (e.g., MODBUS)

PROPRIETARY PROTOCOL (CONTROL)

PROPRIETARY PROTOCOL (VIBRATION)

LEGEND

CORPORATE NETWORK

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How do you put

waveforms in PI?

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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

When do you put

waveforms in PI?

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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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Time (sec) Δt

Ma

ch

ine

Sp

ee

d (

RP

M)

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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Ma

ch

ine

Sp

ee

d (

RP

M)

Time (sec)

Δrp

m

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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Time (minutes)

5 10 15 20 25 30 35 40 45 50

!

Alarm Buffer

contains data

for 10 minutes

before the

alarm…

…and for 1-2

minutes after

the alarm

ALERT alarm

@ t = 35 min.

Interesting data not captured

even though vibration

amplitude more than doubles

1

2

3

4

5

1

2

3

4

5

Vib

ratio

n A

mp

litu

de

(m

ils)

What

operators

see…

DANGER alarm setpoint

ALERT alarm setpoint

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1. AMPLITUDE

2. PERIOD

3. AVERAGE VALUE (GAP OR BIAS)

4. FREQUENCY CONTENT (1X, 2X, nX)

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What does it look

like in practice?

Cursor Pos’n Shows

Displayed Waveform

Tic Marks Show

Waveforms Collected

Cursor now at

anomoly

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How is this

visualized?

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Typical PI Visualization screens

View integrated process

and vibration data

Write rules to detect

anomalies/conditions

Create your own HMIs

using PI ProcessBook

Launch CMS Display from

within PI ProcessBook

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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Typical SETPOINT CMS Visualization screens

All data resides in

your PI System

Navigate easily in time

using the time slider

View specialized data

presentation formats

View data in real time or

play back later

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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What hardware

do I need?

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Augmentation

Protection System

H/W (e.g., 3500)

Data Acquisition

H/W (SETPOINT)

Visualization

Tools

(PI Vision and

CMS Display)

PI Server

ANALOG Interface

Digital Interface

Digital Interface

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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Replacement

Protection

System

Visualization

Tools

(PI Vision and

CMS Display)

PI Server

Digital Interface

Digital Interface

Machine(s)

EXISTING SENSORS

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Who is using

this system?

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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

Randy Chitwood

randy.chitwood@bkvibro.com

SETPOINT Vice-President

Brüel & Kjær Vibro

Steve Sabin

steve.sabin@bkvibro.com

SETPOINT Product Manager

Brüel & Kjær Vibro

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EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

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Questions

Please wait for the

microphone before asking

your questions

Please remember to…

Complete the Online Survey

for this session

State your

name & company

EMEA USERS CONFERENCE 2017 LONDON #OSISOFTUC ©2017 OSIsoft, LLC

Thank You