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THERMOELECTRIC TECHNOLOGIES AND PRODUCTS
TEC Microsystems GmbH
more than 10 Years on Thermoelectric Market
TEC Microsystems 2019
Foundedin2007,theHi-TechcompanyTECMicrosystemsGmbHisbasedintheprominentTechnologyParkBerlinAdlershof,Germany.Thermoelectrictechnologiesareourcorecompetencebasedonalmostadecadeofanalysis,innovaGvedevelopment,productdesignandnumeroussuccessfulprojectsinthisfield.Specializedinminiaturethermoelectricmodules(PelGerelements),TECMicrosystemsGmbHisadriverofinnovaGonandtechnologicalprogressincludingstate-of-the-artanalysistechniques.Ourworldwidecustomersoperateinkeyindustrieslikeopto-electronics,telecom,micro-electronics,space,medicalequipment/healthcare,securitysystems,smallscaleenergyharvesGngandfundamentalresearch.AllthermoelectricmodulesandrelatedproductsaredesignedanddevelopedinourISO9001:2015cerGfiedfacilityinBerlin,Germany.
About TEC Microsystems GmbH
ADVANCEDTHERMOELECTRICTECHNOLOGIESANDPRODUCTS
DevelopedinGermany
Miniature Thermoelectric Coolers
ADVANCEDTHERMOELECTRICCOOLINGSOLUTIONS
• LDandSuperluminescentDiodes• X-RayandIR-SensingApplicaGons• Photodetectors• AvalanchePhotodiodes(APD)• FocalPlaneArrays(FPA)• ChargeCoupleDevices(CCD)
• Morethan5000TECtypes• AdvancedHDAssemblyTechnology• High-qualityMaterials• Sn-SbassemblySolder(Tmelt=230ºC)• 100%QualityControl• RoHScompliantbydefault
WeworkdirectlywithengineeringteamsofourcustomersandprovideadvancedthermoelectricsoluGonsopGmizedforexactapplicaGonrequirements.Ourkeyadvantagesareinultra-fastapplicaGonanalysis,worldwidestrangeofthermoelectriccoolersandgreatflexibilitywithTECsmanufacturingopGons.AllthermoelectricmodulesandrelatedproductsaredesignedanddevelopedinourISO9001:2015cerGfiedfacilityinBerlin,Germany.
Miniature Thermoelectric Coolers
TECMicrosystems Othersources
Pelletspercm2
x4 +120%
CoolingCapacity
TECC.O.P.
+50%
TECMICROSYSTEMSTECOOLERSKEYFEATURESANDBENEFITS
Development
Manufacturing
Onaveragex2.5fasterTECDevelopment
Onaveragex2fasterTECManufacturingMorethan5000developedTECtypes
Miniature Thermoelectric Coolers
ADVANCEDPELLETSPLACEMENTTECHNOLOGIESFORTEMODULES
HDTechnology
AdvancedHD
144Elementspercm2
256Elementspercm2
400Elementspercm2
SuperHD
1100Elementspercm2
5mm
Regular
Miniature Thermoelectric CoolersTECWidth,m
m
024681012141618202224
TECLength,mm
2 4 6 8 10 12 14 16 18 20 22 24
Length
Width
Dimensions,mm Width Length
Minpossible 0.5 0.5MostCommon <16 <16
Available 18 18Maxpossible 24 24
MINIATURETHERMOELECTRICCOOLERSDIMENSIONSRANGE
TECsWITHHOLES CUSTOMSHAPES
Miniature Thermoelectric Coolers
SINGLE-STAGETECs
Coldside: upto18x18mm2
Height: from0.8mmdTmax: 68-75K(@300KTamb)Qmax: upto50WTechnology: regular,HDSoluGons: >3000
ModificaGonofstandardTECshapeinaccordancetoCustomerrequirements.Customizedthermoelectriccoolerdevelopments.
TECoolerswithcentralholesormulGpleholes.OpGmalforexternalcoolingofun-cooledlaserdiodesonTO-46,TO-56andTO-9headers.
3-STAGETECs 4-STAGETECs
Miniature Thermoelectric Coolers
2-STAGETECs
Coldside: upto18x18mm2
Height: from1.6mmdTmax,K: 80-100(@300KTamb)Qmax,W: upto27WTechnology: regular,HDSoluGons: >250
Coldside: upto17x17mm2
Height: from2.2mmdTmax,K: 100-110(@300KTamb)Qmax,W: upto12WTechnology: regular,HDSoluGons: >300
Coldside: upto4.0x4.0mm2
Height: from2.9mmdTmax,K: 110-130(@300KTamb)Qmax,W: upto2WTechnology: regular,HDSoluGons: >150
InsulatedWires
Miniature Thermoelectric Coolers
BlankWiresInsulated
Color-CodedVarnished
Wires
FrontWBPads
SideWBPads WBPosts Flip-Chip
THERMOELECTRICCOOLERTERMINALCONNECTIONS
Miniature Thermoelectric Coolers
THERMOELECTRICCOOLERSCERAMICSSURFACE
Varnished
Flip-Chip
Blank Auplated Pre-Gnned
AupapernsCustomgapSelecGve
pre-Gnning
StandardSurfaceSoluGons(availablebydefault)
AdvancedSurfaceSoluGons(providedbyrequest)
Blank(bare)
VarnishedLDHolders LeadlessThermistors
AdvancedPaperns CustomTECShapes TECStacks
SMTThermistorsGlass-beadedThermistors
MoistureProtecGon
Miniature Thermoelectric Coolers
ADVANCEDVALUE-ADDEDSERVICESFORTECCOOLERS
Custom CNC Machining Services
CNCMACHININGFORPROTOTYPINGANDCUSTOMIZATION
• GalvanicNiandAuPlaGngservice• OpGmizaGonforApplicaGon• AssemblyandIntegraGngservices• One-Stop-ShopforCustomerdesigns
• PrecisionCNCMachining• CustomisedMetalParts• MachiningfromKovar,Copper,CRS• MounGngblocks,adapters,caps
Thermoelectric Sub-Assemblies
TECOOLER+HEADER=THERMOELECTRICSUB-ASSEMBLY
• MinimizedRisksandExpenses• SignificantTimeSavingforProjects• SingleSourceforTECsandHeaders• PerfectSoluGonforR&D• OpGmizaGonforApplicaGon
• Morethan5000TECtypes• High-QualityGlass-To-MetalHeaders• High-TemperatureTECSoldering• 100%QualityControl• RoHScompliantbydefault
Theterm“thermoelectricsub-assembly”meansathermoelectriccoolermountedintostandardorcustomizedpackage.Thermoelectricsub-assemblyisaperfectsoluGonforfastandeasyintegraGngintofinalapplicaGon.Thereisarangeofindustrystandardheadersandpackages,thatareusuallyusedwiththermoelectriccoolers.
TO-39ASSEMBLIES TO-8ASSEMBLIES
Thermoelectric Sub-Assemblies
Headertype: TO-styleNumberofpins: 3-10Material: KovarSpaceforTEC: 3.2x3.2mm2
TECtypes: single-andmulGstageSoluGons: 160
Headertype: TO-styleNumberofpins: 6-20Material: KovarorCRSSpaceforTEC: 8.2x8.2mm2
TECtypes: single-andmulGstageSoluGons: 990
TO-46ASSEMBLIES
Headertype: TO-styleNumberofpins: 4-6Material: KovarSpaceforTEC: 1.2x1.9mm2
TECtypes: single-stageonlySoluGons: 15
TO-66ASSEMBLIES
Headertype: TO-styleNumberofpins: 6-10Material: KovarorCRSSpaceforTEC: 4.2x4.2mm2
TECtypes: single-andmulGstageSoluGons: 321
TO-3ASSEMBLIES TO-822ASSEMBLIES
Thermoelectric Sub-Assemblies
Headertype: TO-styleNumberofpins: 6-9Material: KovarorCRSSpaceforTEC: 8.2x8.2mm2
TECtypes: single-andmulGstageSoluGons: 990
Headertype: TO-styleNumberofpins: 12-14Material: KovarorCRSSpaceforTEC: 12.0x12.0mm2
TECtypes: single-andmulGstageSoluGons: 1480
FLATPACKTYPES
Headertype: FlatpackNumberofpins: 10-72Material: KovarorCRSSpaceforTEC: upto25x45mm2
TECtypes: single-andmulGstageSoluGons: dependsonsize
DUAL-IN-LINE(DIL) HIGHHEATLOAD(HHL)
Thermoelectric Sub-Assemblies
Headertype: DIL(Dual-in-Line)Numberofpins: upto72Material: KovarorCRSSpaceforTEC: upto45.0x45.0mm2
TECtypes: single-andmulGstageSoluGons: upto5000types
Headertype: HighheatloadNumberofpins: 9Material: Kovar/CuWSpaceforTEC: 28.0x28.0mm2
TECtypes: single-andmulGstageSoluGons: upto5000types
CUSTOMIZEDTYPES MOUNTINGSERVICES
Thermoelectric Sub-Assemblies
TECMicrosystemsGmbHprovidesmounGngservices-TECintegraGngintoCustomerpackagesandheaders.Flux-freesolderingtechniquewith100%qualitycontrolandTECtesGng.
ModificaGonofstandardheadersandpackagesinaccordancetoCustomerrequirements.Customizedthermoelectriccoolers,headersandpackagesdevelopment.
“BUTTERFLY”14PIN
Headertype: DWDM“Buperfly”Numberofpins: 14Material: Kovar/CuWSpaceforTEC: 14.0x9.0mm2
TECtypes: single-andmulGstageSoluGons: 1330
TTRS “Blackbody” Sub-Assemblies
THERMOELECTRICTHERMALREFERENCESOURCES(TTRS)
ThermoelectricThermalReferenceSource(TTRS)sub-assembliesprovideatemperature-controllable,uniform-temperature,high-emissivitysurfaceusedincalibraGnginfrared(IR)detectorarraysandFLIRsystems.MostTTRSsub-assembliesareprovidedasopendevicesconsisGngofathermoelectriccooler,emiungsurfaceandtemperaturesensor.TheheadercapwithIRwindowandhermeGcsealingcanbeprovidedforcustomizedsoluGons.TTRScontrollersareavailableaswell.
• ImagingApplicaGons• ThreatWarning• GuidanceSystems• Radiometer• Surveillance• ProcessControl
• TTRSEmiperEmissivity>95%• LargeUniformEmiperSurfaces• HighSlewRates• WideOperaGngTemperatureRange• AccurateTemperatureSensingDevice
Miniature Thermoelectric Generators
THERMOELECTRICSOLUTIONSFORSMALLSCALEENERGYHARVESTING
ThermoelectricharvesGngisconsideredakeycomponentformanyfuturetechnologicalapplicaGons,likewirelesssensornetworks,mulG-purposeself-organisingautonomous(micro-)systemsandmanyothers.Thekeyadvantagesofthermoelectricmicro-generators:smallsizes,simplescalability;nomovingparts,verylongoperaGonallifeGme–tensofyearswithoutmaintenance.Andthemostuniqueproperty–thepossibilitytoconvertheatintoelectricitystarGngfromverylowtemperaturedifferencesofjustafewdegrees.
• SmartHome• AviaGonandTrainMonitor• IndustrialProcessControl• AutomoGveIndustry• SecuritySystems• WearableDevices
• Morethan500standardTEGtypes• BulkTETechnologywith400uV/K• Ultra-miniatureTEGsizes• Maintenance-free• LongLifeGme• BestPrice-PerformanceRaGo
Miniature Thermoelectric Generators
Everycouplegivesaround400uV/K.ThisvalueisspecifiedforTEGsprovidedbyTECMicrosystems.Asareference-thin-filmtechnologyTEGshave250uV/K.
BulkBiTematerialP-NCoupleinsideTEG
α = 400uV/K
BULKTHERMOELECTRICMATERIALTECHNOLOGYFORTEGENERATORS
Thermoelectric Heat Flux Sensors
HEATFLUXSENSORSWITHULTRA-HIGHSENSITIVITYLEVEL
Theadvantageofthermoelectricmodule(TEM)overdifferenGalthermocoupleisinmuchhigherSeebeckeffect(electromoGveforce),exactlybecauseofsemiconductorusage.Forexample,inusualCopper-ConstantanthermocoupletheelectromoGve(EMF)is38uV/K,whileoneBiTeP-NpelletpairinsideathermoelectricmoduleprovidesEMF400uV/K-tenGmeshigher.Thiskeyadvantagemakesthermoelectricmodulesverypromisingtouseasheatfluxsensors.
• Ultra-HighSensiGvity• MiniatureDimensions• Self-CalibraGon(Patented)• Built-InTemperatureSensor• FETCableandConnector• WideRangeofTypes
• ScienGficAnalysisAndResearch• Agriculture• Climatology• BuildingEngineering• SolarIndustry• SafetyandSecurityApplicaGons
Thermoelectric Heat Flux Sensors
HTxSERIES HFxSERIES HRxSERIES
ThermoelectricheatfluxsensorswithintegratedtemperaturesensorPt1000.Roundshape.Self-calibraGngpatentedmethod.180cmFETcablewithorwithoutconnector.
StandardsoluGons,quadshape,ultra-thinheatfluxsensorsw/otemperaturesensorsintegrated.Self-calibraGngpatentedmethod.180cmFETcablewithorwithoutconnector.
SMDstyleminiatureheatfluxsensorsforradiaGonheatfluxmeasurements.Self-calibraGngpatentedmethod.Suitableforflip-chipmounGng,upto260ºCprocessingtemperature.
Programmable TEC Controllers
DX5100PRECISEPROGRAMMABLETECCONTROLLERSWITHPIDAUTO-TUNE
• Bi-DirecGonalRegulaGon• SupportsNTCandPTCThermistors• TwoChannels32W(4Ax8V)each• PIDTemperatureRegulaGonMode• PIDAuto-TuneFuncGon• ConstantVoltageOperaGonMode
• ProgrammableControllers• PCControlledandStand-alone• NetworkconnecGvity(upto128channelsatonceinarray)
• USBandRS-485interfaces• CompleteLabViewIntegraGon
ThermoelectricControllersoftheDX5100familyrepresentarangeofprecision-programmeddevices(standardandOEMversions)formanagementofthermoelectriccoolers(TECs,PelGermodules).DX5100Controllershaveabi-direcGonal(heaGngandcooling)PIDregulaGonwithPIDAuto-TunefuncGon.BesidesthePIDregulaGonaddiGonalmodesofoperaGonarerealizedintheController:DCvoltagemode,T-regulaGonandprogrammingofanobjecttemperaturebehaviourwithGme.
Programmable TEC Controllers
DX5100OEM DX5100FRAME DX5100TABLETOP
CompactmodularDX5100OEMTECControllersforintegraGngwithPIDtemperatureregulaGonandPIDAuto-TuneforthermoelectriccoolersmanagementandefficientoperaGng.SeveralconfiguraGonsareavailable.
DX5100FrameTECControllerswithmetalhousingforinstallaGonintoindustrystandardracks.PIDtemperatureregulaGonandPIDAuto-TuneforthermoelectriccoolersmanagementandefficientoperaGng.
All-in-onetable-topTECdriverwith2xindependent4Ax8Voutputchannels.IdealsoluGonforlaboratoryexperimentsandR&D.PreciseprogrammableTECdriverwithPIDAuto-Tune.
3Ax8V;4Ax8V;12Ax8V 3Ax8V;4Ax8V;12Ax8V 2X4Ax8V
Special Analysis and R&D Equipment
LABORATORYR&DINSTRUMENTSFORDEEPTEMODULESANALYSIS
• Detailed“Deep”TEMAnalysis• TECoolersQualificaGonTests• TECoolersAcceptanceTests• TECOperaGngModeAnalysis• PowerConsumpGonResearch• TesGnginVacuumandDryAir
• ComparisonAnalysisofTECvendorEsGmaGons/DatasheetValues
• DetailedTECanalysisatSpecifiedOperaGngCondiGons
• AdvancedComparisonAnalysisofMulGpleTECsources
Hi-endprofessionalR&DsystemsforcomprehensiveanalysisofTEModulesandTEMaterials.ItallowstomeasureallTECkeyperformanceparametersandpowerconsumpGonunderspecifiedcondiGons.ExpertlaboratoryR&DsystemsthatprovideautomaGcmeasuringandfullspecificaGonsofTEmodulesandmaterialsinonemeasuringcycle.Perfectforacceptance,qualificaGonandresearchtesGngofsingle-andmulGstageTEmodules.
Special Analysis and R&D Equipment
DX8020TECEXPERT DX8080TEMEXPERT DX8070INGOTSTESTER
DX8020providesautomaGccapabilitytomeasurefullspecificaGonsofaTEmoduleatonemeasuringcycleingivenambientcondiGons.DX8020isintendedforacceptance,qualificaGonandresearchtesGngofTEmodules.
DX8080providesdetailedanalysisofthermoelectric(TE)properGesofBiTematerial,P/N-typeinpellets:Seebeckcoefficient,electricalconducGvity,Figure-of-MeritZandthermalconducGvityinagiventemperatureinterval.
DX8070providesincomingcontrolofBiTematerialiningotsanddisks.ItmeasurestheSeebeckcoefficientandelectricalconducGvityofBiTematerialingotstakingintoaccountthepolarity.Must-haveinstrumentforTEMandBiTematerialmanufacturers.
TE Modules Express Analysis & Testing
Z-METERsFORTHERMOELECTRICMODULESEXPRESSQC
• SimpleandquickTEModuleTesGng• SuitableformountedTEMs• PerfectFor“Before-Azer”TesGng• ExpressTesGngofTEModuleswithTerminalWiresandWBContacts
• ACRResistanceMeasurement• Figure-of-MeritMeasurement• TimeConstantMeasurement• ResultsNormalizaGonforRequiredAmbientTemperature
ThermoelectricModules(TEMs)aresolidstatedeviceswithverylongmaintenance-freelifeGme.Modernthermoelectricmodulesprovidemorethan25yearsofconGnuousoperaGngatnormalcondiGons.HowevermounGngproceduresand/orimproperhandlingmayincreasetherisksofTEMdamages.Z-MetersarethebestsoluGonforthermoelectricmodulesexpressqualitycontrolandperformancetesGng.
Z-Meter Measuring Concept
ACR(ACResistance)
τ(TimeConstant)
Z(Figure-of-Merit)
ShowsTECcurrentCondiGons
TECperformance,materialandquality
DynamicalcharacterisGcsTEC“coolingrate”
ACRisusedforcomparisonon“before-azer”basis.AnACRchangebymorethan5%azerimpactisacceptedascriteriaoffailurebyTelcordiaGR-468
ZshowsTECmaterialqualityandperformancelevel.UsedforanalysisofdegradaGon,performancedropsandsimilarissues.
TimeConstantshowstheGmerequiredbyTEMfromturningontoastabilizedoperaGngmode.UsedasacriteriaforassemblyandpropermounGngtests.
Z-Meters for TEMs express QC
DX4090Z-METERDX4085Z-METERTESTER DX4095Z-METERMINI
Autonomousdevice,noconnecGontoPCrequired.Combinesthreedevicesinone:portableZ-MeterforTECparametersmeasurement,voltmeteranddigitalthermometerforambientandoperaGngtemperaturetests.
UniversaldeviceforthermoelectriccoolersqualitycontrolandR&D.Ithastwomeasuringinterfaces-innerclipsandexternalclips.Thedeviceisidealforexpresscontrolofsmallandmediumsizebatches,R&Dprojects,income,in-processandoutcomeTECcontrol.
PocketsizedeviceassmallastypicalUSBflashdrive.IthasthesamemeasuringfuncGonalityasastandardPelGerZ-MeterandisdesignedmainlyforsinglethermoelectriccoolerstesGng,R&D,trialbatchcheckandlaboratoryusage.IdealforoccasionaltesGng.
DX4190Z-METERTESTER
TheZ-MeterDX4190isthemust-havedeviceforTEModulesmanufacturersorconsumerswithlargevolumes.TheDX4190allowstoimplement100%qualitycontrolinallstagesofmassproducGonwithnocompromises.ThedevicemeasuresdirectlythreeTEModulekeyparameters(ACR,Figure-of-MeritandTimeConstant)forupto10thermoelectricmodulessimultaneously.TheDX4190Z-Metercanbeusedwithseparate(notmounted)TEMsbymanufacturersorconsumersatincome/outcomecontrol,orforTEmodulesqualitycontrolandperformancetesGngintheend-productwithintegratedTEM.
Z-Meters for TEMs express QC
Schwarzschildstr. 8, Berlin, 12489, Germany Ph: +49-(0)30-6789-3314
Fax: +49-(0)30-6789-3315 www.tec-microsystems.com info@tec-microsystems.com
Copyright 2019 TEC Microsystems GmbH
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