tartrate stabilization via stars/electrodialysis
Post on 14-Dec-2015
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TARTRATE STABILIZATIONvia
STARS/Electrodialysis
What is STARS/Electrodialysis
STARS/Electrodialysis clockwise from top left
• STABILAB predictive & verification test (DIT/ISTC50
• STARS/Electrodialysis 3,200 gal/hr
• RO 70%+ waste water reduction
STARS/ED - Annual Volumes Tartrate Stabilized• Machines currently in service:
ED800 (ED = Electrodialysis / 800 = gallons per hour)
Terravan, CA ED400Chandon, CA ED1600St Supery, CA ED800Winesecrets, CA ED800 Canadian Winesecrets, CAN ED600Oregon Winery ED800Cht St Michelle, WA ED1600Vincor Ontario, CAN ED800Diamond Estate, Ontario, CAN ED800Oenodia, CA ED800 (Rental unit)
• Average yearly volume processed with above machines: ~ 5,000,000 gal
• Average yearly volume for Mobile Service units (Winesecrets) : ~1,000,000 gal • Additional units for 2012: 3 wineries (2- ED800 & 1 ED2400) with annual volume of ~ 3,500,000 gallons
• Total approximate annual volume tartrate stabilized: ~ 8MM to 10MM gallons
• Annual Global Production: ~ 200 MM gallons or ~ 3% of global wine volume – ~ 10% sparkling– ~ 40% red– ~ 35% white– ~ 15% rose
STARS/Electrodialysis Economics
If you own a STARS unit:
• Operations cost $ 0.03-0.05 per gallon includes membrane replacement
• Process from 800 up to 3,200 gallons per hour• Investment $ 200,000 to $ 800,000
Cold stabilization by refrigeration costs $ 0.07-0.16 per gallon.
2 to 3 year Return On Investment, at today’s energy rates. Utility rebates are improving this further
STARS/Electrodialysis - How does it work?
Continuous operation, controlled by reduction of conductivity from tartrate removal. No additives are used to inhibit precipitation or stabilize the wine.
System consists of 4 steps/processes:
• Determine reduction of conductivity to achieve stability via STABILAB
• Pass wine between the membranes to reduce conductivity by removing tartrates via STARS.
• Monitor conductivity to ensure stability via onboard conductivity meter
• Verify wine stability via STABILAB (ISTC50 test)
STARS/Electrodialysis – DIT -> STARS -> ISTC50A comprehensive approach to Tartrate Stabilization
2-Probe STABILAB with Heating bath for DIT test to predict tartrate instability, STARS processing rate and confirmation test - ISTC50, post STARS treatment (DIT- Degree of Tartaric Instability)(ISTC50- Critical Tartaric Stability Index)
STARS/Electrodialysis ED32003,200 gallon per hour system Semi-automated operation Can run 24 hours per day with 2 CIP’s each taking about 1.5 hrs. (~20hrs/day)
STABILAB: Predict Tartrate Stability
• Based on conductivity variation over 4 hrs.
• Wine samples are tested at -4°C / 24.8°F and seeded with KHT
• Calculates drop in conductivity required for an “infinite time” or “absolute wine stability”
• Provides drop in conductivity rate (DIT) for STARS treatment (processing rate in %, e.g., 18%, 22%)
• Verifies STARS treated via ISTC50 test (6 days @ -4°C or 24.8°F)
• All results are stored in software, can be printed and converted to PDF files
• Patented tests (INRA / EURODIA)
• Used in major labs throughout Europe and North America– Sarco Laboratories, ETS, Napa Valley Think Tank,
STABILAB DIT Test Result for Tartrate Stability
STABILAB DIT Test Result for Tartrate Stability
STARS/Electrodialysis in Operation
STARS/Electrodialysis in Operation
• Automated operation, regulated by conductivity or pH– Onboard / Inline conductivity meter– Hand-held conductivity meter for verification (included)
– 12hr run cycle after which a CIP is required
• Single pass, tank to tank processing
• Pre-filtration at <5 μm required, preferably via XF
• Wine should be at cellar temperature
• No wine loss (0.5% to 1.5% of total wine volume)
• No oxygen pick up
• Time saving: up to 64,000 gal/day or more
• Power consumption: 0.009 KWh/gal vs. 0.8 to 1.0 KWh/gal for cold stabilization
• Water consumption: 3% to 5% of total wine volume – not included is the water used for cooling tower
STARS/Electrodialysis Membranes
Oenodia’s Membrane Stack – 400g/h/stack
TARTRATE STABILIZATION via STARS / ELECTRODIALYSISTwo-Chamber Membranes
s s
SPACER SPACERWater/Conductant
WINE-out
CATHODE
CATIONICMEMBRANE
ANIONICMEMBRANE
CATIONICMEMBRANE
K+ CA++
ANODE
Conductant/Effluent
WINE-in
Chamber 1 - WINE Chamber 2 - Conductant
AT -
TARTRATE STABILIZATION via STARS / ELECTRODIALYSIS(Two Compartments Principle)
+ -
A A A A A EK K K K K K
K : cationic membraneA : anionic membraneE : electrolyte
CathodeAnode
Water
K+
Ca++
K+
Ca++
K+
Ca++
K+
Ca++
Conductant/Brine
HT- HT- HT- HT- HT-
T-- T-- T-- T--T--
Wine or Grape juice
Stabilized Wine or Grape juice
STABILAB ISTC50 Test Result for Tartrate Stability
Right Technology, Right Time
• Guaranty stability for 6 days at -4°C / 24.8°F for base, red, white and rose wines regardless of level of instability or colodial structure by removing K+, Ca++ and TH-
• Dial in stability and pH shift (TA shift)
• Stabilize red wines due to reduced barrel count and shortened release dates
• Manage pH and TA issues (deacidulation)
• Calcium stability
• Increase production without increasing infrastructure
• Save time, money, wine, electricity and water and eliminate use of KHT
• Environmental sustainability “California - Flex Your Power” award
• Wine-just-in-time… (Centrifuge-XF-STARS-Bottling)
STARS helps resolve current issues:
STARS/Electrodialysis …… re-cap
Sustainability & Cost Savings:
• Lowest energy use: 0.007 to 0.01 KWh/gal vs. 0.8 to 1 KWh/gal for Cold Stabilization
• No wine loss – saves at least to 0.5% of total wine volume• Saves between $0.15 to $0.35/case• Low water consumption - 3% to 5% of total wine volume
processed• Save Tartaric Acid / Eliminate use of Cream of Tartar
Comprehensive: • Predict, Stabilize, Confirm – create a standard for tartrate stability (STABILAB-DIT -> STARS -> ISTC50 -> Bottling)
Guaranteed: • STARS stabilized wines hold stability for 6 days at 24.8°F (DIT at – 24.8°F) / Achieves Calcium stability
Reliable: • In-line conductivity probe & continuous verification of target Conductivity based on DIT test result.
Flexibility: • 400 to 3200 gal/hr. - larger units available• No tank holding time • Immediately bottle ready
Environmental Sustainability:Energy required by Wine Production
• Average energy intensity– 400 GWh/year [PG&E]– 0.8 - 3 kWh/Gallon– $0.09 - $0.33/Gallon– 1 – 3 % of revenue stream
• Major energy expenses– Fermentation– Clarification-Stabilization– Other (Lighting, Office
equipment, others)
Lawrence Berkeley National Laboratory
STARS/Electrodialysis Energy Savings Southern California Edison measured energy readings
Global STARS/Electrodialysis Units In UseTotal units: 149 France: 45 units
Italy: 45 unitsGermany: 4 unitsAustria: 2 unitsSwitzerland: 1 unitHungary: 1 unitGreece: 2 unitSpain: 7 unitsPortugal: 3 unitsMorocco: 2 unitsBulgaria: 1 unitRussia: 3 unitsUkraine: 1 unit
USA: 11 unitsCanada: 2 unitsChile Argentina: 5 unitsBrazil: 1 unit
Australia: 3 unitsNew Zealand: 2 unitsSouth Africa: 7 unitsChina: 1 unit
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