suprash engineering

Advisors: WORBUS Management Consultants Ltd.

SUPRASHENGINEERING

WORKS

SUPRASH ENGG WORKS

SUPRASH ENGG SUPRASH ENGG WORKS WORKS

COMPANY COMPANY PRESENTATION PRESENTATION

SUPRASH ENGINEERING WORKS

Suprash Engineering WorksSuprash Engineering Works

ORGANIZATION INTRODUCTION

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

About UsAbout Us

▲ Suprash Engineering Works (SEW) was incorporated in 1994.

▲ SEW is specialist in all types of Automotive Sheet Metal

Components.

▲ The company has been accredited with ISO 9001 – 2008 policy in

2005, and will be soon acquiring TS as well in the next year.

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS SUPRASH ENGG WORKS

Unit SEW – CHIKALI UNIT 1LAND AND BUILDING DETAILSLocation . GAT no 1605-1606 , Chikhali Pune

412162Power 100 HPTurnover Rs. 3.58 Crores (FY 13-14)Land and Building 7200 sq ftMANPOWER DETAILSStaff & Q.C 5nos.Skilled Operators 15 nos.Semi-Skilled Operators 5 nos.

Organisation DetailsOrganisation Details

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Picture of Plant

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Force Motors –Major Parts Force Motors –Major Parts

SEW is specialist for all Types of Automotive Sheet Metal Components.

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Product Gallery-Other CustomersProduct Gallery-Other Customers

Sheet Metal Components and assemblies

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Manufacturing Facilities

PRESS LINE – 10TON TO 200 TONSHEARING FACILITY -7X2500 mm

WELL EQUIPPED TOOLROOM WELDING ASSEMBLY LINE

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Our CustomersOur Customers

FORCE MOTORS LTD

MAN TRUCKS INDIA PVT LTD

SHARADA INDUSTRIES

RANE GROUP OF INDUSTRIES

MAHINDRA UGINE STEEL

CHROMEWELL ENGINEERING PVT LTD

MITTAL GROUP OF INDUSTRIES

POONA TOOLS PVT LTD

FORCE MOTORS

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

QMS CertificateQMS Certificate

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Organisation Structure

M.D

MR+Q/A INCHARGE

PROD. INCHARGE

STORE INCHARGE ACCOUNTS

PROD SUPERVISER

OPERATORS

Q/A ENGR

Q/A SUPERVISOR

INSPECTORS

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Views about QMS Before

QMS

Only Customer requirement

Organizational activities were uncontrolled

Only paper work

Organizational activities were uncontrolled

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Views about QMSAfter

QMS

Not just Paper Work

Not just for customer

requirement .

New Plant Layout, defined control Plans for every

part Process Plan Display at Shop

floor

Defined System

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

1s -2s Before

• Unplanned, Complex M/c. Layout .

Neat and Clean shop with Gangways Identification Neat & Clean, Well Organised, Single piece Flow.

After

• Uncleaned ,Unorganised Shop Floor

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

1s -2sBefore

• Improper shopfloor e.g. : tool storage

Tools storage in Racks, with location no., color coding as per customer wise

After

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

1s-2s Before

• WIP parts lying on ground• Assly. Child parts lying

anywhere in the shopfloor

WIP & Assly. Child parts with defined Location

After

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Process Control

Before

Process Control

Inadequate Control Plan

No PM of Dies & Tool life

monitoring

In house Rejection only

data basis without analysis

Identification system missing for WIP parts

Only Routine Inspection

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Process Control

After

Process Control

Control Plan Reviewed & Displayed

PM of Dies & Tool life

monitoring implemented

Inhouse Rejection only data evident & analysis done

WIP parts are identified by Tags in Bins

Routine Inspection &

SPC

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Process Control

SPC IMPLEMENTATION PROCESS PLAN DISPLAY

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

PM of M/c. & Dies BEFORE• PM of M/c. check sheet

not addressing all PM checkpoints.

• No Check sheet for PM of dies , no PM Plan

• No die history card

AFTER PM of M/c. check sheet

addressing all PM checkpoints.

Define Check sheet for PM of dies , PM Plan Define

Die history card Implementation

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Calibration Before • Unplanned

Calibration activity.

After Calibration plan Identification on

instrumentsHistory card for

instrumentsMSA for instruments

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Control of Finished Products BEFORE• PDI report not addressing

all Force Motors Requirements.

• No proper storage & identification for finished products

• CAPA Philosophy for customer complaints. –on customer calls only

AFTER PDI report addressing all

Force Motors Requirements .

Rack system introduced with identification tags

8D Philosophy followed and action taken for every customer complaints

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Inhouse Quality

QMS Implementation

Rej. Analysis Started from Oct -13

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Other Improvements

Separate N.C Area • SQPD Board Display

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Implementation of PPE

Safety Shoe Safety

Shoe

Hand sleeve

Hand Gloves

Nose Mask

GoggleFor welding & Deburring

WelderHand Gloves

Helmet

0 Accidents from Dec-13

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Expansion Plan :

Increase capacity in Chakan –Target : FY 15-16

• Plant is under Construction • Electricity sanctioned - load 200 HP • Plant for Finished Machining components

setup

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

Our Commitment • We believe “System is a medium of

improvement ”.

• We are committed to maintain quality and service by continual improvement through QMS system.

& • Last but Most Heartly commitment from us :

“Customer is God For Us’’

SUPRASHENGINEERING

WORKS

Advisors: WORBUS Management Consultants Ltd.SUPRASH ENGG WORKS

THANK YOU !!!!