sucker rods general catalogue
Post on 03-Feb-2022
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Sucker Rods General Catalogue
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Tenaris
Tenaris is a leading supplier of tubes andrelated services for the world’s energy industryand certain other industrial applications. Ourmission is to deliver value to our customersthrough product development, manufacturingexcellence, and supply chain management. We seek to minimize risk for our customersand help them reduce costs, increase flexibilityand improve time-to-market.
Tenaris employees around the world arecommitted to continuous improvement bysharing knowledge across a single globalorganization.
Through our integrated global network ofmanufacturing, R&D and service facilities, wework with our customers to meet their needs forthe timely supply of high performance productsin increasingly complex operating environments.
Coseley
CopenhagenEsbjerg
Nisku
Poza Rica
Monterrey
Barrancabermeja
LimaCallao
Villa Mercedes
SantiagoMontevideo
Rio de Janeiro
Louisville
AlgomaTubes
Cedar Springs
Counce
Westwego
Tamsa
TuboCaribe
Siderca
Siat
Aberdeen
Bakersfield HickmanConroe
Prudential
Kuala Lumpur
Perth
Mexico CityComalcaco
GuadalajaraDos Bocas Maharashtra
NKKTubes
WarriOnne
Lagos
DalmineSilcotub
Campina
BucharestPloiesti
BasraMisurata
Batam Balikpapan
Moresby
Darwin
Broome
SPIJ
Dammam
Doha
Rio das Ostras
LubaMalabo
Maputo
New Delhi
Mumbai
Ho Chi Minh
Atyrau
Ashgabat
Aksai
Luanda
Confab
Jakarta
Villavicencio
Pittsburgh Oklahoma City
Manufacturing Centers
R&D Centers
Service Centers
Commercial Offices
Sucker Rods Production Centers
Red Deer
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From the production of steel as raw material tothe manufacturing of sucker rods, the entireprocess takes place in Tenaris’s manfacturingcenters. Within these plants, Tenaris producesthe BlueRodTM premium sucker rods for beampumping, the HolloRodTM Series and X-Torquerods for progressive cavity pumping and theentire line of API sucker rods. They efficientlyrespond to extreme conditions such as highloads, corrosive environments and applicationswhere tubing-rod friction control is required.
The solutions offered cover from applicationengineering designs and failure analysis tohandling procedures and installation in wells.
Products are manufactured according to API11B Standards in Villa Mercedes facilities, SanLuis, Argentina and in Pindamonhangaba,Brazil. The quality system bears ISO 9001:2000and API Q1 certifications. API products aremonogrammed under 11B-0020 and 11B-0067licenses in the plants.
To answer our customers’ request, we haveinaugurated a new mill in Veracruz, Mexico thatallows us to increase sucker rods capacity andprovide more flexible production times.
Along with the products, associated servicesare offered through a team of professionalswho provide specialized technical assistanceduring field operations.
With our permanent commitment to add valuethrough services, we provide our customers withjust-in-time delivery of the full range ofproducts, stock management of new and usedmaterials, delivery and inspection at well, andthe recovery of used material by means of a widenetwork strategically located around the world.
Products and services
Experienced field engineers are on hand to assessour customers’ operations in the field in order toimprove all aspects related to the sucker rod string:
• Training in sucker rods handling and strings set-up. • Rod string design optimization.• Just-in-time delivery.• Technical assistance during field operations.• Integral analysis of field interventions and
diagnosis (material optimization service).
A COMPREHENSIVE RANGE OF SERVICES
At Tenaris, sucker rods are produced in a fully integrated way.
API Rods
Tenaris delivers API sucker rods ranging from5/8” to 1 1/8”, with lengths of 25 or 30 feet,manufactured according to a rigorous qualityassurance system that complies with ISO9001:2000 and API Q1 standards.
Different steel grades are available, dependingon the type of load and the corrosion level inthe wells.
GRADE C
Designed for wells with low and medium loads,non-corrosive or effectively inhibited.Manufactured in 1530 Mod. steel.
GRADE K
Designed for low and medium loads in corrosivewells where inhibition is recommended.Manufactured in AISI 4621 Mod. steel.
GRADE D CARBON
Designed for non-corrosive or effectivelyinhibited wells with moderate loads.Manufactured in 1530 Mod. Micro alloysteel.*
GRADE D ALLOY
Designed for moderate to high loads in non-corrosive or effectively inhibited wells.Manufactured in AISI 4142 steel.
GRADE KD
Designed for corrosive wells where inhibitionis recommended, with moderate loads.Manufactured in AISI 4320 Mod. steel.
GRADE D SPECIAL
Designed for moderate to high loads in non-corrosive or effectively inhibited wells.Manufactured in AISI 4330 Mod. steel.
*ENQUIRE ON SPECIAL CONDITIONS. ONLY UNDER
SPECIAL REQUEST.
Available for both beam and progressive cavity pumping.
CHEMICAL API STEEL GRADES PROPRIETARY STEEL GRADES BY TENARISCOMPOSITION C K D CARBON D ALLOY KD D SPECIAL PLUS UHS MMS D KD HOLLORODTM
1530M 4621M 1530M 4142M 4320M 4330M 1530M 4330M 4138M BLUEROD™ BLUEROD™ SERIES
C 0.31-0.36 0.18-0.25 0.31-0.36 0.40-0.45 0.18-0.25 0.29-0.37 0.31-0.36 0.29-0.37 0.36-0.43 0.40-0.45 0.18-0.25 0.20-0.25
Mn 1.40-1.60 0.70-1.00 1.40-1.60 0.75-1.00 0.80-1.00 0.70-0.95 1.40-1.60 0.70-0.95 1.10-1.40 0.75-1.00 0.80-1.00 0.50-0.70
S 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX
P 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX 0.025 MAX
Si 0.25-0.40 0.15-0.30 0.25-0.40 0.15-0.35 0.15-0.35 0.15-0.35 0.25-0.40 0.15-0.35 0.20-0.40 0.15-0.35 0.15-0.35 0.15-0.35
Ni 0.15 MAX 1.65-2.00 0.15 MAX 0.25 MAX 1.15-1.50 1.65-2.00 0.15 MAX 1.65-2.00 0.30 MAX 0.25 MAX 1.15-1.50 0.15 MAX
Cr 0.20 MAX 0.30 MAX 0.20 MAX 0.80-1.10 0.70-0.90 0.80-1.10 0.20 MAX 0.80-1.10 0.50-0.90 0.80-1.10 0.70-0.90 0.8-1.1
Mo 0.05 MAX 0.20-0.30 0.05 MAX 0.15-0.25 0.20-0.30 0.20-0.30 0.05 MAX 0.20-0.30 0.25-0.50 0.15-0.25 0.20-0.30 0.65-0.80
V 0.10-0.15 - 0.10-0.15 - 0.03-0.07 0.035-0.100 0.10-0.15 0.035-0.100 0.04-0.07 - 0.03-0.07 0.03 MAX
Nb - - - - - - - - 0.02-0.05 - - 0.020-0.035
Al 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.05 0.01-0.06 0.01-0.04 0.01-0.06 0.01-0.07 0.01-0.04 0.01-0.05 0.01-0.05
Cu 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX 0.25 MAX
MECHANICAL PROPERTIES
YS (KSI) 60 MIN 60 MIN 85 MIN 100* 85 MIN 100* 115 MIN 115 MIN 115 MIN 100 MIN 85 MIN 140 MIN
UTS (KSI) 90-115 90-115 115-140 120-140 115-140 125-140 140-160 140-160 138-155 125-140 115-140 147 MIN
HEAT TREATMENT
NORMALIZED NORMALIZED NORMALIZED NORMALIZED NORMALIZED NORMALIZED NORMALIZED NORMALIZED NORMALIZED NORMALIZED NORMALIZED QUENCHED
TEMPERED FORCED TEMPERED TEMPERED TEMPERED SURFACE TEMPERED TEMPERED TEMPERED TEMPERED TEMPEREDCOOLING QUENCHED
The values appearing in this brochure are reference values and Tenaris reserves the right to modify them according to internal specifications without prior notice.(*) Typical value. Tenaris guarantees an 85 ksi minimum yield strength as specified in API 11B specifications.
Chemical Composition and Mechanical Properties
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High Strength Rods
Tenaris manufactures high strength sucker rodsfrom quality steel bars to be used in high-flowwells. They are produced in rod body diameterswhich range from 5/8” to 1 1/2”.
Tenaris products meet the most stringentrequirements for greater mechanical strength,thus ensuring quality performance in deep wellswith very high loads. There are three optionsthat vary depending on the chemicalcomposition and heat treatment:
ULTRA HIGH STRENGTH (UHS) ROD
• Manufactured in AISI 4330 Mod. alloy steel,with nickel-chrome and molybdenum.
• Heat treatment: normalized and tempered.• Recommended for non-corrosive wells with very
high loads.
HIGH RESISTANCE CRITICAL SERVICE (MMS-NR)
• Manufactured in AISI 4138 Mod. steel to providehigh mechanical strength. Compared with AISI4330 steel, it offers more resistance to sulphidestress cracking. Produced from a chromium-molybdenum alloy steel with no nickel.
• Heat treatment: normalized and tempered.• Recommended for deep well applications with
high loads. Corrosion inhibition is suggested toimprove performance.
PLUS ROD
• Manufactured in AISI 1530 Mod. steel.• Heat treatment: quenched external surface
while the core remains un-tempered. Theexternal martensitic layer creates a permanentstate of compression in the rod’s surface,which results in high resistance to fatigue.
• Recommended for deep well applications withhigh flow rates effectively inhibited.
Maximum Stress (ksi)
80
70
60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80
Minimum Stress (ksi)
FULL SCALE TESTING LAB
Campana, Argentina .
Specially manufactured for high-flow wells.
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COUPLINGS
Manufactured from
seamless steel pipes
produced by Tenaris.
PONY RODS
In compliance with the same qualityrequirements applicable to the rods, pony rodsmeasuring 2, 4, 6, 8, 10 and 12 feet are availablefor each steel grade and rod body diameter.Other lengths are also manufactured inaccordance with customers’ specifications.
SINKER BARS
Used to maintain an optimized string design in beam pumping applications and to avoidpremature failures in the installation. Veryeffective for reducing failures in rod body, pinsand coupling, which occur due to the effect of compression and buckling in the string.Sinker bars are manufactured in diameters from 1 1/4” to 1 5/8” in steel grades according to API standard.
COUPLINGS
Tenaris offers a complete line of couplings forsucker rods, polished rods, subcouplings as wellas guided couplings. They are available inreduced slim hole (SH) diameters as well asnormal full size (FS) for both API (T and SprayMetal) and high strength versions (UHS).
Spray Metal Couplings
Spray Metal is a superficial hardening processin which a nickel, chrome, boron and siliconbased powder is applied on the base metal andlater melted, resulting in a hard, dense anduniform surface with a very low frictioncoefficient and high corrosion resistance. TheSpray Metal (SM) version is available for bothconventional and polished rods in slim hole(SH) and full size (FS) diameters.
Guided Couplings
Tenaris produces guided couplings for beampumping and progressive cavity pumping (PCP).They can be injected with material to workunder high or low temperatures.
AccessoriesTenaris offers a wide range of high quality products to complete the rod string and increase its lifespan and performance.
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ROD GUIDES
Tenaris has a wide range of rod guides andmaterials for both beam pumping andprogressive cavity pumping. Rod guides aremolded directly on the rod body, becoming atrue protection for the tubing and for the roditself. Available in different materials for variedfluid conditions as well as for high and lowbottom-hole temperatures.
ROD GUIDES
Molded directly on the rod
body, guides offer true
protection for the tubing.
SPRAY METAL PROCESS
Available for conventional and
polished rods in slim hole and
full size diameters.
Tenaris has produced this catalogue for general information only. While every effort has been made to ensure the accuracy of the information contained within this publication, Tenaris doesnot assume any responsibility or liability for any loss, damage, injury resulting from the use of information and data herein. Tenaris products and services are only subject to the Company’sstandard Terms and Conditions or otherwise to the terms resulting from the respective contracts of sale, services or license, as the case may be. The information in this publication is subject to change or modification without notice. For more complete information please contact a Tenaris’s representative or visit our website at www.tenaris.com. This catalogue supersedesVersion 10 / February 2012. Sucker Rods General Catalogue. Version 11 / April 2012. ©Tenaris 2012. All rights reserved.
For further information please contact:sucker.rods@tenaris.com
www.tenaris.com/suckerrods
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