standalone bar coding applications (pc less)

STANDALONE BAR CODING

APPLICATIONS (PC LESS)

EXISTING PROCESS AT PRODUCTION

PACKING OF FINISHED GOODS IN CARTON BOX AS PER PACKING STYLE

FOR EXAMPLE : HERE 4 BOTTLES OF FG ARE PACKED IN A CARTON BOX

PRE PRINTED LABEL / STICKER / TAG PRINTING BY ENTERING DATA ON COMPUTER / LABEL PRINTNG SYSTEM

PRINTING IS DONE OFFLINE AWAY FROM THE MANUFACTURING LINE

LABEL PRINTING

SOFTWARE

WEIGHING OF CARTON

4.500 KGS

GROSS WEIGHT = 4.500 KGSTARE WEIGHT = 0.500 KGSNET WEIGHT = 4.000 KGS

PUTTING THE WEIGHT ON LABEL MANUALLY

PRINTED LABEL APPLIED ON CARTON

CISPL SOLUTION FOR THE SAME

AND THAT IS ALSO WITHOUT USING

COMPUTER / PLC / ANY ADDITIONAL DEVICE

WILL BE USING TSC MAKE THERMAL TRANSFER PRINTER WHICH IS A

1 SELF PROGRAMABLE PRINTER

2 HAVING FOLLOWING HARDWARE

HARDWARE USE OF HARDWARE

A DISPLAY FOR HUMAN INTERFACE

B USB HOST PORT

TO CONNECT USB KEYBOARD / USB BARCODE SCANNER …. AS AN INPUT DEVICE

C SERIAL / RS232 PORT

TO CONNECT WEIGHT MACHINE / BARCODESCANNER / LEAK TESTER / POKAYOKE SYSTEM / PLC ………

D ETHERNET PORT

TO GET / SAVE DATA FROM / TO REMOTE COMPUTER / SERVER CONNECTED IN NETWORK WITH PRINTER.(OPTIONAL)

PROGRAMMING THE PRINTERONLY AT THE TIME OF

PRINTER PROGRAMMING, NEED TO CONNECT THE

PRINTER WITH COMPUTERCUSTOMISED PRINTER

PROGRAM BY CISPL

ACTUAL PROGRAMMING SOFTWARE SCREEN FOR ONE OF OUR CUSTOMER

AFTER PROGRAMMING, THE PRINTER IS TAKEN TO PRODUCTION LINE AND CONNECTED WITH WEIGHT MACHINE. (NOTE THAT, NO

NEED OF COMPUTER ON PRODUCTIN LINE)

SENDING ACTUAL WEIGHT ON RS 232 (SERIAL) CONNECTION

USB KEY

BOARD CONNECTED

AS INPUT DEVICE

PRINTER SCREENS WILL BE LIKE THIS WHEN PRINTER IS SWITCHED ON

ENTER ITEM CODE TO PRINT--------------------------------------

ITEM123456789

SCREEN-1

NEXT PRINTER SCREENS WILL BE SOMETHING LIKE THIS

ENTER ITEM BATCH TO PRINT--------------------------------------ITEM ENTERED : ITEM123456789

BATCH123456789

SCREEN-2

OPERATOR NOW DO THE WEIGHING PROCESS OF CARTON BOXES ONE BY ONE LIKE THIS

PRESS * ON WEIGHT MACHINE 4 WEIGHT-------------------------------------------------------ITEM ENTERED : ITEM123456789BATCH ENTERED : BATCH123456789

ITEM DESCRIPTION : ABCDEFGHIJKLMN OPCONTAINS : 04 BOTTLES

MIN WEIGHT : 04.400 KGSMAX WEIGHT : 04.600 KGSTARE WEIGHT : 00.500 KGS

CURRENTDATE : 01 JAN 2020

CURRENT WEIGHT

4.500 KG

THIS INFORMATION

WE HAVE ENTERED

AGAINST ITEM CODE

ITEM123456789 ALL READY WHILE

PROGRAMMIG THE PRINTER

THESE VALUES COMING

FROM PRINTER RTC,

WHICH PERSISTS DURING

POWER OFF

SCREEN-3

IF THE GROSS WEIGHT IS WITHIN THE LIMIT OF MIN WEIGHT AND MAX WEIGHT THEN

ONLY THE LABEL / STICKER / TAG IS PRINTED

WHAT WE HAVE ACHIEVED

SR BENIFITS

01 NO MANUAL DATA ENTRY FOR STICKER / LABEL / TAG PRINTING

02 GUARANTY OF 4 BOTTLES PACKED IN THE CARTON

03 MAKES SURE THAT THERE ARE NO EMPTY BOTTLE / HALF FILLED BOTTLE

04 CALCULATIONS OF GROSS, TARE, NET WEIGHT, EXPIRY DATE IS DONE IN AUTO

05 NO NEED OF COMPUTER / PLC / ANY OTHER DEVICE EXCEPT PRINTER ON PRODUCTION / PACKING LINE

06 OFFLINE LABEL PRINTING WORK IS ELIMINATED

07 WITH THE HELP OF CUSTOMIZED SOFTWARE, WE CAN ADD NEW ITEMS WITHOUT TAKING HELP OF CREDENTIALS TEAM (ON SAME LINE, DIFFERENT LINE ALSO)

WHAT ADDITIONAL THINGS CAN BE DONE

WEIGHT MACHINE

BARCODE SCANNER

LEAK TESTER PLC

POKAYOKE SYSTEM

SR ADDITIONAL THINGS

01 CAN CONNECT BARCODE SCANNER, PLC, LEAK TESTER…. & OTHER DEVICES

CAN SAVE DATA ON CLOUD

AT COMMANDS

DATA IN SMS

TX 200GSM MODULE

WITH SIM CARD

CLOUD DATABASE

PROPOSED SYSTEM BY USING TSC TX200 AND GSM MODULE

THIS IS ONLY PROPOSED SYSTEM AND IT IS NOT IMPLEMENTED YET ANYWHERE

IMPLEMENTING BARCODE LABEL PRINTNIG SYSTEM AT ALL VENDOR LOCATIONS

RUNNING CUSTOMER’s ERP SYSTEM (BARCODE PRINTING RELATED ONLY) AT VENDOR SIDE AND THAT IS ALSO WITHOUT USING COMPUTER AND WITHOUT

INVESTING ON ANY NEW INFRASTRUCTURE

AUTOMOBILE MANUFACTURER

SUB PART VENDOR-

01

SUB PART VENDOR-

02

SUB PART VENDOR-

03

SUB PART VENDOR-

04

ANOTHER AUTOMOBILE

MANUFACTURER

WANT TO IMPLEMENT

BARCODE SYSTEM AT VENDOR SIDE

SUB PART VENDOR-

01

SUB PART VENDOR-

02

SUB PART VENDOR-

03

SUB PART VENDOR-

04

AUTOMOBILE MANUFACTURER

CUSTOMISED APPLICATION ON MANUFACTURERS

EXISTING SERVER THAT GETS THE REQUEST

FROM VENDOR IN SMS FORMAT AND GIVES THE REPLY IN SMS FORMAT BY COMMUNICATION WITH EXISTING ERP SYSTEM (ALL RULES

WILL BE HERE AND ONLY PRINTING WILL BE DONE

AT VENDOR SIDE)

WORK ORDER

NUMBER SENT VIA

SMS

REPLY WITH ITEM CODES

IN WORK ORDER ALONG WITH

REMAINING QTY

FOR EXAMPLE

SR POINTS

1 VENDOR HAS TO INVEST ON BARCODE PRINTER AND GSM MODULE ONLY

2 ALL THE BUSINESS LOGIC REMAINS AT CUSTOMER SIDE, AND ONLY PRINTING WILL BE DONE AT VENDOR SIDE

3 VENDOR-04 CAN USE THE BARCODE PRINTER BY RUNNING OUR .BAS PROGRAM. AND HE CAN ALSO USE THE SAME PRINTER TO PRINT ANOTHER AUTOMOBILE CUSTOMER’s LABELS BY DISABLING THE .BAS PROGRAM.

4 CAN RUN THE BARCODE LABEL PRINTING RELATED ERP AT VENDOR SIDE.

5 CAN RUN ANY ERP ON TSC TX200 PRINTER

6 CAN RUN SAP ALSO.

CAN RUN CUSTOMER’s SAP SYSTEM AT VENDOR SIDE, THAT IS ALSO WITHOUT USING ANY COMPUTER AND BY USING SINGLE SAP LICENCE USER ONLY AT ALL THE VENDORS

WHAT ADDITIONAL THINGS CAN BE DONE

SR ADDITIONAL THINGS

02 CAN HAVE USER LOGIN AND PASSWORD, AND CAN PRINT OPERATOR CODE

03 CAN INPUT ITEM, BATCH, ….. OTHER MAUAL ENTRIES BY BARCODE SCANNING ALSO.

04 CAN IMPLEMENT DIFFERENT LOGICS IN PRINTER PROGRAM.FOR EXAMPLE :1)DATE LOGIC (PRINT A FOR 01, B FOR 02…., PRINT A FOR JANUARY, …….)2)SHIFT LOGIC (07:30 AM TO 03:30 AM = SHIFT 1, ………)3)AUTO CALCULATION OF EXPIRY DATE (EXPIRY AFTER 6/12/18 … MONTHS)

05 CAN PRINT INCREMENTAL SERIAL NO ON THE LABELS. LOGICALLY IT CAN BE SET TO ‘001‘ WHEN ITEM / BATCH / SHIFT / DAY …. CHANGEFOR EXAMPLE:

1)BOX NO : 00012)BOX NO : 001 / 050 (LABEL PRINT CAN STOP AFTER PACKING OF 50 BOXES)

WHAT ADDITIONAL THINGS CAN BE DONE

SR ADDITIONAL THINGS

06 CAN SAVE / GET PRINTING DATA ON REMOTE COMPUTER (SERVER)

THE REMOTE COMPUTER (SERVER) CAN BE ANY COMPUTER IN THE NETWORK (RUNNING 24 X 7 (MEANS IS AVILABLE AT THE TIME OF PACKING) AND ACCESIBLE TO PRINTER IN LAN NETWORK).SINGLE REMOTE COMPUTER CAN SAVE DATA FOR MORE THAN ONE PRINTERS SIMULTANEOUSLY.

CAN SAVE / GET DATA FROM THE EXISTING ERP SYSTEM. NEED TO DEVELOP A CUSTOMIZED APPLICATION THAT WILL COMMUNICATE BETWEEN ERP SYSTEM AND LABEL PRINTING SYSTEM. (NEED ADDITIONAL EFFORTS TO HAVE COMMUNICATION WITH ‘SAP’.)

IT IS BETTER TO HAVE A MIDDLE WARE SYSTEM THAT WILL COMMUNICATE WITH EXISTING ERP, AS AT THE DOWN TIME OF ERP SYSTEM, THE PACKING CAN STILL GO ON.

WEIGHT MACHINE SETTINGS IF IT EXISTS ALL READY

SR WEIGHT MACHINE PROPERTIES

01 WEIGHT MACHINE SHOULD BE HAVING RS232 (SERIAL) PORT. IF NOT THEN IT SHOULD HAVE A FACILITY TO ATTACH THE ADDITIONAL HARDWARE OR RS232 PORT TO IT (WEIGHT MACHINE SUPPLIER WILL HELP IN THE SAME.)

02 THERE ARE DIFFERENT TYPES OF WEIGHT MACHINE DATA SEND METHODES ON RS232 PORTA) WEIGHT IS TRANSFERRED ON RS232 PORT AFTER PRESSING A BUTTON

ON WEIGHT MACHINEB) WEIGHT IS TRANSFERRED ON RS232 PORT AFTER SENDING A WEIGHT

TRANFERED REQUIST ON RS232 PORTC) WEIGHT IS TRANSFERRED ON RS232 PORT AUTOMATICALLY WHEN

WEIGHT HAS BECOME STABLED) WEIGHT IS TRANSFERRED ON RS232 PORT CONTINUOUSLY.

03 HERE WE CAN COMMUNICATE IN CASE OF 2A, 2B AND 2C. ALSO IN CASE OF 2B WE REQUIRE A WEIGHT TRANSFER RQUUEST COMMAND.WE CAN NOT COMMUNICATE IN CASE OF 2D.

EXISTING CLIENTS WHERE SIMILAR SYSTEM IS RUNNING

SR CLIENT NAME DSCRIPTION

01 BOSCH CHASSIS SYSTEMS INDIA PVT LTD (PUNE, MANESAR)

LABEL PRINTING. COMMUNICATION WITH PLC, POKAYOKE SYSTEMS. DATA SAVE ON REMOTE COMPUTER

02 VARROC ENGINEERING PVT LTD (PUNE, AURANGABAD, PANTANAGAR)

LABEL PRINTING. COMMUNICATION WITH PLC, LEAK TESTER, POKAYOKE SYSTEMS.

03 CHASSIS BRAKES INTERNATIONAL (MANESAR) (Implemented through 3RD Party)

LABEL PRINTING. COMMUNICATION WITH PLC

04 FRESENIUS KABI INDIA PVT LTD (RANJANGAON PUNE) (Implemented through 3RD Party)

LABEL PRINTING. COMMUNICATION WITH WEIGHT MACHINE

05 3M INDIA LTD (RANJANGAON PUNE) (Implemented through 3RD

Party)

LABEL PRINTING. COMMUNICATION WITH WEIGHT MACHINE

ALL THIS LABEL PRINTING IS ONLINE AND WITHOUT COMPUTER (PC LESS) PRINTING.

EXISTING CLIENTS WHERE SIMILAR SYSTEM IS RUNNING

SR CLIENT NAME DSCRIPTION

06 ARMACELL INDIA PVT LTD (LONIKAND PUNE) (Implemented through 3RD Party)

LABEL PRINTING. MANUAL INPUT WITH USB KEYBOARD.

07 BRIGHT AUTOPLAST PVT LTD (SANASWADI PUNE) (Sintex group)

LABEL PRINTING. COMMUNICATION WITH PLC, LEAK TESTER

08 HANON AUTOMOTIVES SYSTEMS INDIA PVT LTD(SANASWADI PUNE)

LABEL PRINTING. COMMUNICATION WITH PLC

09 INTEVA PRODUCTS INDIA PVT LTD (CHAKAN PUNE)

LABEL PRINTING. COMMUNICATION WITH PLC

10 ALLEVARD IAI SUSPENSIONS PVT LTD (CHAKAN PUNE)

LABEL PRINTING. COMMUNICATION WITH PLC. DATA SAVE ON REMOTE COMPUTER.

FOR VIDEOS OF SAME PC LESS SYSTEM BY CREDENTIALS INTEGRATED SYSTEMS PVT LTD, PLEASE SEARCH ON YOUTUBE WITH SEARCH STRING AS

PC LESS PRINTING+CREDENTIALS