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10/16/20171
Smart Bearing Solutions
5th International Conference on Sustainable Manufacturing ICSM 201727th October 2017, Shanghai China
MechatronicsSchaeffler Trading (Shanghai) Co., Ltd.
1 Introduction
2 Application Fields
3 Technical Product Features
4 Customer Benefits
5 Summary
Agenda
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Introduction
Schaeffler – A leading global technology company
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u Integrated automotive and industrial supplier
u Around 86,600 employees in over 50 countries
u Above industry average profitability and revenue growth
22,5
77,5
Industrial Automotive
53,1
10,5
15,4
21,0
Europe Asia/Pacific Greater China Americas
EUROPE: Incl. Germany, Western, Southern and Eastern Europe, Middle East, Africa, Russia and India
Sales by division and region in 2016 (in %) Global footprint
Schaeffler Group at a glance Continuous sales growth from (in EUR bn)
#Plants #R&D Centers
Europe 48 9
Americas 14 5
Greater China 8 1
Asia / Pacific 5 2
Total 75 17
11,1 11,2
12,1
13,2 13,3
2012 2013 2014 2015 2016
u E-Clutch (GreenTec Award)u Electromechanical active roll control system
(Deutscher Innovationspreis)u High-voltage P2 hybrid module
(International Grand Prix Award for automotive innovations)
u State-of-the-art plants and testing facilitiesu Outstanding know-how inw Surface treatmentw Raw material processingw Tool Management & Prototyping / Special machinery buildingw Precision manufacturing
Introduction
Our success factors – Quality, technology and innovation
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1.854 2.1002.518 2.334 2.316
2012 2013 2014 2015 2016
1) Source: Deutsches Patent- und Markenamt (DPMA)
First class manufacturing technology Selected Quality Awards 2016
Number of patent registrations in Germany1) Selected Innovation Awards 2016
u Toyota’s "Zero PPM-Award"u Dongfeng Yueda Kia Motor "Excellent Supplier Award"u Danfoss "Quality Supplier Award 2015"u Nissan's "Best Quality and Time Delivery Performance 2015"
certificateu "GM Quality Excellence Awards"u "Volkswagen Group Award"
#4 #4 #2 #2 #2
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Introduction
Global customer proximity
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Höchstadt (2)Homburg (3)IngolstadtKaltennordheimLahrLuckenwaldeMagdeburgMorbach
Schweinfurt (2)SteinhagenSuhlUnnaWuppertal
HungaryDebrecenSzombathely
AustriaBerndorf-St. Veit
ItalyMomo
Czech RepublicLanskroun
SpainElgoibar
PortugalCaldas da Rainha
Great BritainLlanelliPlymouthSheffield
SwitzerlandRomanshorn
FranceCalaisChevillyHaguenau (2)
RomaniaBraşov
SlovakiaKysucké Nové MestoSkalica
CanadaStratford (2)
USACheraw (2)DanburyFort Mill (2)JoplinSpartanburgTroyWooster
MexicoIrapuatoPuebla
BrazilSorocaba (2)
South AfricaPort Elizabeth
IndiaHosurPuneVadodara (2)
ChinaAntingNanjingSuzhouTaicang (3)Yinchuan (2)
South KoreaAnsanChangwonJeonju
VietnamBien Hoa City
JapanYokohama
ThailandRayong
Production (74) R&D Centers (17)
Europe
RussiaUljanowsk
GermanyBühlElfershausenEltmannGunzenhausenHamm/SiegHerzogenaurachHirschaid
Introduction
Schaeffler Smart Ecosystem 4.0
Improvement of… downtime… product quality… process control…
Simulation of… operating state… critical loads… remaining lifetime…
Interaction by… measuring of
process data… visualization of
operating conditions… active control
of processes
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Global trend to Sensorizing
u Intelligent and interconnected industrial facilities
u Information of the operating condition
uDemand for information for self-controlling processes
Digitalization / IoT
u Smart sensors are Enabler for digitalization / IoT
u Sensor data are the key to new services
Introduction
Motivation
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Process control + digitalization
q
Rotation speed
Direction of rotation
AngleTemperature
DisplacementVibration/Acceleration
FAG VarioSense Bearing
q
FAG VarioSense – modular Enabler
Load
Introduction
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Sensing Location
Central provider of physical parameters
High accuracyHigh stiffness Narrow air gaps High degree ofstandardization
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1 Introduction
2 Application Fields
3 Technical Product Features
4 Customer Benefits
5 Summary
Agenda
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Application Fields
Examples of applications for FAG VarioSense Bearing
Application FieldsPumps
Electric motorsGear boxes
Compressorsetc.
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Wind
Offroad
Raw Materials
Two Wheelers
Power TransmissionIndustrial Automation
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Application Fields
Examples of applications for FAG VarioSense Bearing
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Application Fields
Examples of applications for FAG VarioSense Bearing
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1 Introduction
2 Application Fields
3 Technical Product Features
4 Customer Benefits
5 Summary
Agenda
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Technical Product Features
Configuration options
u Standard bearings with excellentmechanical performance
u Circular module carrier (cluster)
u Width of sensor module: 7mm
u No extra radial space needed
u Integration of various measurementsand parameters possible
u Customized sensor configuration
u Identical dimensions for allconfigurations
u Easy Plug & Play installation
u Tangential/Axial cable output at outerring à only suitable for stationaryouter ring
Rotation speed
Direction of rotation
Displacement
Temperature
Load
Angle
Vibration
measurable parameters:
Customized sensor configurationfor simultaneous measurement of various parameters
Designed for variable rolling bearing types and sizes
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etc.
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Technical Product Features
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Design
Interfacebox 1)
u Energy supplyu Signal conditioningu Connectivity
1) only required for temperature and/or displacement and/or vibration
Functional modules
Rolling bearing
Encoder
Cluster housing
Supporting ring
DGBB 62xx (05, 06, 07, 08, 09, 10)
further bearing types and sizes under development
Technical Product Features
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Overview
u Rotation speed
u Temperature
uDisplacement à Force
u Vibration
u Angle Measurement
u Energy Harvesting
u Radio
u…
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Rotation speed / Direction of rotation
uHigher maximum rotational speed 2)
uHigher voltage range (4.5 V – 30 V DC) 2)
uNarrower phase shift tolerances 2)
u Sensor independent of encoder pole pitch
u Sensor can be combined with many bearing types anddiameters
uOperating temperature between - 40 and + 125 °C 2)
u A/B Open Collector 24 V DC, Conversion for Speed
Technical Product Features
Rotation speed / Direction of rotation
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2) compared to competitor
Temperature
u Sensing point: PCB / Chip
u Temperature measurement range between- 40 and + 125 °C
uOperating temperature between- 40 and + 125 °C
u Resolution: 0.5 °C
Technical Product Features
Temperature und Displacement / Force
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Displacement / Force
u Integrated temperature compensation and signal filtering
u Accuracy and resolution measurement is applicationdependent (stiffness, mounting conditions, force directions,bearing type, …)
uOperating temperature between - 40 and + 105 °C
Sensing point
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Technical Product Features
External Interface
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External Interface 1)
u A/B Open Collector 24 V DC, Conversion for Speed
u 2 analog outputs (4 - 20 mA)
u RS-485 interface
u IP67
uUSB
u Interface 12-30 V DC
u Cable distance between sensor bearing unit andinterface 0.5 m
Dimension:L x W x H: 100 x 65 x 40
1) only required for temperature and displacement / force
1 Introduction
2 Application Fields
3 Technical Product Features
4 Customer Benefits
5 Summary
Agenda
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Competitive Advantages
u One bearing provides room for multiple functionalities (displacement / force, temperature)u Mounting space sufficient for several configurations
u Wide range of configurations possible
Benefitsu Standardized Schaeffler bearings as basis
u Configure to order from speed, temperature and displacement/force
u Wide range of possible applications can be covered
u Plug & Play solution
u Enabler for IoT
u Exchangeability with market standard
u Expandable to further sensing needs
u Schaeffler as your system supplier for sensorized bearings
Customer Benefits
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Main Highlights
1 Introduction
2 Application Fields
3 Technical Product Features
4 Customer Benefits
5 Summary
Agenda
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FAG VarioSense Bearing
Summary
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Functional modules
Standard bearing
Encoder
Supporting ring Cluster-housing
FAG VarioSense Bearingu ConfigurableuMultiple measurement parameters integratedu Future-proof through functional modulesu Standard construction spaceu Enabler for digitalization
Would you like to have more information?
Contact us:fag-variosense@schaeffler.cominfo@schaeffler.com
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