shinyoung hitech · 4000 2500 2press max 1300t ... free-form surface measurement ... 2014 2013...

Shinyoung Hitech

Establishment of Muan Plant Jul. 1988.

Establishment of Gwangju Plant Sep. 1998.

Establishment of Pyeongdong Plant Feb. 2014.

History

Press Die for Vehicle parts Main Products

Jonghyun, Kim President

Introduction

170 People Employees

1,440,000 USD Capital

Incheon

Airport 35min

30min

Gimpo Airport

15min

A

C

B

Notes

A : Gwangju Plant; Head office

B : Muan Plant

C : Pyongdong Plant

Location

50min

Gimpo airport -> Gwangju airport : 50min.

PRESIDENT

Business

team

Technical

team

Production

team

PM

team

Planning

team

• Employee : 170 people

Organization Chart

Support

team

SITE : 4,608m2

Model Table Max Size (mm)

Q’ty Remark X Y Z

CNC 5000 2500 1500 4 15000 RPM

MECA PRESS 4000 2500 2 Max 1500T

DIE SPOT PRESS 4500 2500 2 Max 200T

CMM 4000 1600 2000 1 CNC Type

No.25

(CNC)

DIE SPOT

(50TON)

HYDRO

PRESS

(500TON)

No.15

(CNC)

No.15

(CNC)

MECA PRESS

(1,500TON)

No.30

(CNC)

CMM

DIE SPOT

(200TON)

Muan plant

SITE : 9,448m2

No.20

(CNC)

MECA PRESS

(1,300TON) HYDRO PRESS

(1,000TON)

DIE SPOT

(100TON) CMM

No.20

(CNC)

No.20

(CNC) DIE SPOT (200TON)

800 Ton

600 Ton

500 Ton

500 Ton

400 Ton

1,000 Ton

600 Ton

400 Ton

400 Ton

Gwangju plant

Model Table Max Size (mm)

Q’ty Remark X Y Z

CNC 4000 2500 1500 3

MECA

HYDRO 4000 2500 2 Max 1300T

DIE SPOT PRESS 4500 2500 3 Max 200T

CMM 4000 1600 2000 1 CNC Type

LINE

1

LINE

2

PRESS

SITE : 6,000m2

HYDROPRESS

(1,200TON)

HORIZONTAL

BORING (M/C) No.20

(CNC) No.20

(CNC) No.20

(CNC)

No.25

(CNC)

No.18

(CNC)

No.16

(CNC) MECA PRESS

(2,000TON)

Pyeongdong plant

Model Table Max Size (mm)

Q’ty Remark X Y Z

CNC 6000 2500 1500 8

MECA PRESS 5000 2600 1 Max 2000T

DIE SPOT PRESS 5000 3000 1 Max 1200T

BORING M/C 4700 2700 2000 1

DIE SPOT

(200TON)

LASER

SCANER

CMM

Application Software

CAD

Catia V5

UG NX7.5

AutoCAD

Forming simulation AutoForm

Production Planning System SERP (Inside Making)

Product Data Management SPDM (Inside Making)

Trim line simulation HTR Generator

Free-form surface measurement

Ruled geometry measurement

Chorus CAD(CNC, Manual)

PC-DIMS

Machine Alignment system MAS (Inside Making)

Tool path simulation Z-Master, Veri-Master

Simulation Expressus, Delmia

Expressus

Catia V5

AutoCAD Power Mill

Delmia

AutoForm

CAM PowerMill

HyperMill

Chorus CAD

UG NX7.5

Possession of software

Hour

30,000

60,000

90,000

0

120,000

150,000

Muan

47,357

Gwangju

52,929

140 parts = 560 die sets a year

156,000

Total

55,714

Pyeongdong

Capacity of press dies

Trial

Technology

• Data transmission system

to the field

• Follow trial process

Manufacturing

Technology

• Build –up process.

• Managing each

operation’s

manufacturing

process

Optimum Quality

Simultaneous

Engineering

• Form simulation

• Trim line Simulation

• Spring back and crack

simulation

• Press line simulation

(Transfer , CCFT)

Why Shinyoung Hitech…

(Million USD)

20

30

0

40

50

60

(YEAR)

10

08

23.1

09

25.3

10

26.2

11

30.8

12

34.5

13

45

9.4

1998

Sales turnover

14

43.9

15

45.3

Domestic

Asia

Europe

`

North America

Customer base

2008

2012

2011

SM3 EV (RSM)

Altima (Nissan)

Colorado (GM)

Almera (Nissan)

Armada (Nissan)

2014 2013

RSM (1)

Dongfeng Renault (1)

Development of body side outer

Renault (1)

Nissan (2)

Dongfeng PSA (1)

2015

KAIYI (1)

Proton (1)

Murano (Nissan)

Qashqai (Nissan) Nissan(2)

Sportage (KIA)

Lacetti (SGM)

Rocsta

(Asia Motors)

Galloper

(HMC) Galloper

(HMC)

Cerato (KIA)

1992 1994

1997 2002

2003

2004

2005

1995

2006

2009

Coupe (HMC)

QM5 (RSM)

SM7 (RSM) Sorento (KIA)

NF Sonata (HMC)

Kyron (SSangyong)

Germany (POSCO)

Forte (KIA)

L38

(Renault Argentina)

Cerato (KIA China)

Morning (KIA)

Terracan

(HMC) Carstar (HMC)

2008

2010 2012

Dacia

(Renault Brazil)

Colorado (GM)

MG (Saic Motors)

2013

Development of fender

Iriz (Proton)

Rogue (RSM)

2015

KAIYI (1)

SAIC (1)

Proton (1)

GMK (1)

Verna (HMC) Lacetti (GM)

Morning (KIA)

New Verna (China)

Kalos (GM Korea)

SM7 (RSM) Genesis (HMC)

Grandeur TG (HMC)

SM7 (RSM)

Veloster

(HMC)

Korando C

(SSangyong)

K5 (KIA)

Winstorm (GM Korea)

Pride (KIA)

1999 2002 2004

2006

2010

2012

2008

Terrano (Nissan)

X trail (Nissan)

Sandero

(Renault Brazil)

I8 (BMW)

2013 2014

Development of moving parts

Mokka (Opel)

Pathfinder (Nissan)

Pulsar (Nissan)

Nissan (3)

RSM (2)

Renault (1)

KIA (3)

2015

HMC (3)

KIA (3)

Renault (1)

Nissan (2)

• Thickness : 1.4mm

• DP800(800Mpa)

• Thickness : 1.4mm

• DP800(800Mpa)

• Thickness : 1.7 / 2.0mm

• RP783-590(590Mpa) 1.7t

• RP783-980(980Mpa) 2.0t

• Thickness : 2.0mm

• RP783-980(980Mpa)

• Thickness : 1.4/1.2/1.4mm

• TRIP590(590Mpa)

• Thickness : 1.2mm

• TRIP780(780Mpa)

Development of high strength parts

• Center pillar

• Hot press forming

• A pillar

• Hot press forming

Development of hot forming parts

• Hood OTR

• Material: AC170 / 1.0mm

• C-pillar LH / RH

• Material: AC170 / 0.85mm

• Hood INR

• Material: AW5182 / 0.85mm

• Door OTR

• Material: AC170 / 1.0mm

• Door INR

• Material: AW5182 / 1.5mm

Development of aluminum parts

Almera Body side otr L/R

Overseas achievement

Body side otr L/R Altima

Overseas achievement

Body Side Otr L/R Armada

Overseas achievement

Body Side Otr L/R L38EV

Overseas achievement

BRACKET CHILD ST ANC

BAR FLR PNL RR INTER CR

RAIL F/CMPT INR SI LH/RH

OPEL4403

Overseas achievement

Frame Body Side Otr L/R(CREW)

Frame Body Side Otr L/R(REGULAR)

GMI700

(Thailand)

Overseas achievement

Brancard G/D (Material : ES G10/10 – 1.6/1.95mm(TWB))

Traverse Tablier (Material : E275D – 0.97mm)

Tablier Sup (Material : EG G10/10 – 0.7mm)

Doublure aile G/D (Material : E275D – 1.17mm)

Tablier Sup (Material : DP590 – 1.17mm)

PSAM3M4

Overseas achievement

X11C

Overseas achievement

RAIL ASM-F/CMPT L/R

SIDE FRAME ASS’Y

GMT319

Overseas achievement

FRT / RR DOOR INR L/R Material CR4 1.6/0.7mm (TWB)

650

(Saab 9-5 Sedan)

Overseas achievement

Joongho Han, Hyuncheol Im, Inchang Yeo

sye@sye2000.co.kr

82-62-949-8842, 8804, 8823

82-62-945-4962

40-19 Sochon-ro 85beon-gil, Gwangsangu, Gwangju, Korea

www.sye2000.co.kr

E-mail

URL

Tel

Gwangju Plant

Name

Fax

Contact point

Thank You!