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www.segler.eu
ConveyorTechnology BlendingTechnology FeedandDischarge MeteringandHandling Tanks,VesselsandApparatuses SpecialMachineryandPlants Components Service
SEGLER SEGLER
Made to Measure SolutionsFormorethan100years,theSEGLERcompanyhasbeensynon-ymouswithmaterialhandlingtechnologyofthehigheststand-ard.Oursolutionsareasdiverseandindividualasourcustom-ersandtheir industries.Whether itsassemblies,machinesorcomplexsystems–youwillreceiveaservicepackagedesignedtomeetyourspecificneeds.Ifyoulike,fromthefirstidea,pro-cess consultation, design, manufacturing and assembly, to acomprehensivecustomerservice.
We are your single source supplier: reliable, quick and precise.
Certified excellent qualityPressureequipmentdirective97/23/EG,
AD2000-MerkblattHPO(TÜVNord)ManufacturingqualificationDIN18800-7C
(DINEN1090-2EXC2)(TÜVNord)SpecializedcompanyaccordingtoWHG(TÜVNord)CertifiedweldingspecialistDINENISO3834-3(TÜVNord)
Recentawardsforourproductdevelopmentsaswellasforouremployeequalificationactivitiesunderscore theexpertiseofSEGLER.
SEGLER CustomersOur120employeescreatesolutionsforcompaniesinthefollowingindustries:
ChemicalIndustryFoodEnergyPrimaryResourcesEnvironmentConstructionPlantandMechanicalEngineeringAndmuchmore
Products and ServicesTheportfolioofSEGLERhasconsistentlyexpanded.Weoffercomprehensiveservicesinthefollowingareas:
ConveyorTechnologyBlendingTechnologyFeedandDischargeMeteringandHandlingTanks,VesselsandApparatusesSpecialMachineryandPlantsComponentsService
At a glance:
Different types of facilities and customized designsExamplesforthevarietyofareasandmadetomeasuredesignsofourmachinesandfacilitiesinclude:
ForindustrialfacilitiesandpilotplantsForbulkgoodsofallkinds,
pastymaterials,liquidsConveying,blending,heating,cooling,
coating,crystallising,deagglomeration, grading,pressing,purifying,storing andmuchmore.Useofdifferenttypesofhigh-alloysteelPipe,U,V,doubletroughSingleshaft(E-Class),multipleshaft(M-Class)screwsFull,ribbon,paddle,doublepaddlescrews,
doublethread,conicalscrewflightsHardfacing,plating,specialcoatingsProductspecificliningVacuumandpressureoperationIntegratedweighingtechnologyModularconstructionComprehensiveadditionalequipmentsFood-grade,ATEX,WHGconformvariantsAndmuchmore
Conveyor Technology Conveyor Technology
Screw conveyorsSPIRATORHorizontalscrewsVerticalscrewsInclinedscrewsSpiralscrewsRibbonscrewsPaddlescrewsAndmore
Process screwsPROSPIRATORScrewconveyorswithadditionalfunctionslike: Cooling/heating Drying/moistening Blending Crystallising Sanitising
Pipetrough
Utrough
Vtrough
OmegaTrough
Double-UTrough,intermeshing
RibbonhelixFullbladehelix
SerratedhelixPaddles
InspectionportHingedcoverBoltedcoverwithnozzlesDrivebracket
Clutchprotection
Conventionalgearedmotorwithclutchand
flangebearing
Endplatewithdriveandtorquesupport
Chaindriveprotectioncasing
Chaindrive
Flangebearing
Packinggland/PTFEshaftseal
TroughfeetUtrough
Quickreleasefastener
Safetyswitch
Dischargenozzlewithflange
Troughendwithbearingandrundetection
Counterrotatingflight
Inlet
Application Example Chemical Industry:
Screw conveyors
DevelopedandproducedbySEGLER,thesehorizontalscrewconveyorsmovepowderbulkgoodswithatemperatureofover60°C.
Implementation: SingleshaftscrewconveyorsHeavy-duty,dust-proofdesignAchieves880kg/h,continuousdutySturdypipeshaftwithcontinuouslyonbothsides
fullpenetrationweldedhelixDischargeareawithcounter-rotatingflightProtectionagainstaccidentalcontactCleaningportsDriveconsolewithspurgearedmotorandclutch
Conveyor Technology Conveyor Technology
Bucket ElevatorsBeltbucketelevatorsChainbucketelevatorsMaintenanceplatforms
Beltbucketelevator
Singleshaftscrew
E Lges E
X
X
s
A
A
Screwdiameter
SD
Shaftpipe
diameterD1
Recom-mended
pitchS
MaximumscrewRPM
(1/min)
Conveyingvelocityatnmax
(m3/s)
Flowrateatnmax(m3/h)=0,15 =0,45
A A1 B C E
CentrebearingfromL
tot
100 30 100 190 0,32 1,3…4 112 210 63 130 180 3500
130 44,5 130 168 0,35 2,3…7 150 256 85 150 185 3500
150 44,5 150 150 0,40 4,3…13 170 276 90 160 185 4000
200 60,3 200 135 0,45 7,6…23 220 326 112 190 195 4000
250 60,3 250 120 0,50 13,2…40 270 376 140 225 195 4000
300 76,1 300 108 0,56 24…71,6 320 440 170 250 205 4000
400 76,1 350 96 0,56 38,5…116 425 535 220 300 255 4000
500 88,9 400 84 0,56 60…178 525 669 280 360 270 4000
630 101,6 450 75 0,56 94,7…284 660 804 355 435 270 4000
800 133 500 67 0,56 151…455 835 987 450 525 270 4000
1000 159 560 60 0,56 237…712 1040 1240 570 640 300 4000
1250 219,1 630 54 0,56 380…1130 1290 1500 725 780 300 4000
AA1
CB
X-X
BucketwidthB-B
mm 120 200 250 315 400 500 630 800 1000
Drumdiameter mm 355 500 500 500 630 630 900 1000 1250
a mm 700 950 1000 1000 1100 1200 1430 1750 1850
c mm 750 950 1210 1260 1470 1800 1900 2100 2400
e mm 950 1300 1380 1550 1800 1950 2100 2925 3325
f mm 656 908 938 1008 1250 1300 1380 1500 1700
g mm 298 408 478 580 680 780 900 980 1080
h mm 610 800 915 1050 1150 1375 1550 1675 1775
k mm 217 250 350 450 475 575 600 775 875
Drum
Funn
elCh
ute
Drum
e
k
h
cb
d
hk
f
a
A-A
B-B
g
Blending Technology Blending Technology
Process BlendersPROMIX BATCHBlendersinbatchoperation:PaddleblenderRibbonblender(horizontalblender)Verticalblender:
-agitatorblender -conicalscrewblender
Process BlendersPROMIX CONTIContinuouslyrunningblenders:PaddleblenderRibbonblenderSingleshaftblenderMultishaftblender
NomixtureimpurityhazardbyoillubricationDrivedesignedforminimalmaintenanceFood-grade,suitableforCIPcleaningConicalscrewblenderwithCEtypeexaminationand
TÜVcertificateapprovedfor zone20and/or0
Continuous shovel mixer
TwoSEGLERcontinuousblendersinnonstopoperationpro-videareliableandhomogenousblendofsaltswithvariousliquids.
Implementation:DoubleshaftpaddleblenderContinuousoperationwithaflowrate
upto250tons/hourConvertibleboltedpaddlewithwear
protectionhardfacingHeavydutyandrobustmachineBlendershaftswithintermeshingpaddlesPremiumspur-geardriveensuresthemechanical
synchronismofbothshafts
Singleshaftribbonblender
Multishaftpaddleblender
Singleshaftpaddleblender
Conical screw blender
SEGLERhasdesignedandisproducingconicalscrewblen-dersfortheprocessingofacellulosebasedmaterial.Thefibrousmixtureise.g.usedasathickeningandbindingagent.
Implementation: Conicalscrewshaftwithprogressivelypitchto
enableperfectmixingirrespectiveofthefillAgitatorwithrobustchaindriveLidwithasturdybumpedboilerheadBlenderscrewshaftwithoutbottombearing
(overhungarrangement)Reduceddrivepowerrequireddueto
regionalenergyinput
Application Example Primary Industry:Application Example Chemical Industry:
Conicalblenderwithnewdrivedesign
Feed and Discharge Metering and Handling
DischargingdeviceDischargescrewsactivatorFurnacescrewfeederSiloallocationStuffingscrew
Double big bag filling station
Realisationofalow-dustbigbagfillingstationwithprod-uctswitchforplasticflakes.
Implementation: Fillingstationwithframeinastablequadraticpipe
designweldedFramewithspringsisheightadjustablesothatthe
tensionofthebigbagscanbere-adjustedVibrationtabletocompactthebigbagfillingDistributorandmaximumlevelindicatorfor
optimisingthebagfilllevelHeightadjustablebigbagtraversePlatformscale
Silodischargedevice(lifebottomfeeder)
TripleUtroughdischargescrewsactivatorwithUtroughgatheringscrew
Bigbagdischargestationwithhopperandmeteringscrew
Application Example Plastics Industry:
DoubleUtroughbufferscrewwithapressuretunnelforpumpfeeding
BigbagfacilitiesMeteringscrewsDrymaterialfeeder
Pipetroughmeteringscrewconveyorwithspoutplugvalvetorestrictor
increasethebulkdensity
Bagdischargestationwithfilterandexhaustfan,
bulkingagitator,dischargescrewand
meteringscrew
Screw conveyor for mill feeding
Application Example Chemical Industry:
Inorderto leada fibrouschemicalproduct intothemill,SEGLERhasdevelopedandisproducingthatscrewfeeders.In this application, the risk of explosion, narrow spaceavailable and an enormous additional load by the rotaryvalveweredecisivefactors.
Implementation:HorizontalpipetroughscrewconveyorSinglescrewshaftinoverhungarrangementSpacesavingdrivedesignwithcompactlybearingChemical-grade,gastightFlowrate300kg/h,continuousduty zone20(inside),and22(outside)Sturdycasingdesignwithinspectionport
Tanks, Vessels and Apparatuses Tanks, Vessels and Apparatuses
AgitatorvesselsHeatexchangerStoragetanksReactorvesselsSpecialapparatusforpharmaceutical,
food,andchemicalapplicationsHeatingandcoolingpipingModificationsandfunctionalexpansions
HosereelvesselDesignedfor50barginaccordancewithASME-Code
Triple level tank
For a food producer, SEGLER pro-duceda17mtr tallagitatorvessel.Inthisunitliquidfoodstuffsreliablycanbetemperedandarekeptincon-tinuous motion until their furtherprocessing.
Application Example Food Industry:
Roundsilowithspiralchute
Storagetanks
Agitatortankswithheatingjacketandstirrer
Implementation: Storagetankwith3x30,000litresvolume3agitatorsWithheatingandcoolingfunction
StainlesssteelthroughoutCompletelyinsulatedFood-grade,suitableforCIPcleaning
Pressureequipmentdirective97/23/EG,AD2000-MerkblattHPO
ManufacturingqualificationDIN18800-7C(DINEN1090-2EXC2)
SpecializedcompanyaccordingtoWHG
CertifiedweldingspecialistDINENISO3834-3
Special Machinery and Plants Special Machinery and Plants
ScrubbersCoolingsystemsRollcrushersScrewpressesBunkerfacilitiesSeparationand
sink/floatsystemsAndmuchmore Mechanicalprocessingplant
Blendingfacilitywithconveyorsystem
Conti-plantfortheproductionofpastes
Screw heater
In order to feed a reactor in the petrochemical industrywith plastic powder, SEGLER developed and produced ahorizontallyheatinganddistributionscrew.
Implementation: Sturdysinglescrewshaftwithhelixinfullbladedesign
inanOmegaprofiletroughHeatingjacketmadeofheatexchangingsheetmetalwithASMElicenceincludingpressuretestHeatingjacketoperatingpressure8bargWorkingpressureinsidethetroughis2bargat180°C zone20Dust-proofdesignPerformanceonaverage90to/hReversibleworkingdirection
Application Example Petrochemical Industry:
Implementation:7coolingpipesconcentricallyarrangedmovetheproductCountercurrentcoolingairisguidedpastthepipesandisreturnedviaacentralinsulatedpipeCoolingefficiency:722kW,flowrate:4.2Mg/h4inspectionports
Tubular rotary cooler
Theprojectwastoreplaceanexistingfacilityforthecoolingofmineralpig-mentswithanewrotarycooler.Thecooler realised by SEGLER allowedfor more cooling performance (from950°Cdownto80°C)withconcomi-tantflowincrease.
Application Example Chemical Industry:
Dewateringscrewpress
Multi-stagedryer
Components Components
Screw shaftsSPIREX FullscrewshaftsPaddlescrewshaftsRibbonscrewshaftsMultiplescrewflightsTaperedscrewflightsScrewswithdifferentpitchWaterscrewconveyors(screwpumps)Specialscrews
Screw flightsSPIXMixingpaddlesScrewflights(fullbladedesign)SerratedscrewflightsThermoscrewflightsRibbonscrewflights
Standardtype Conical(outside) Conical(inside)
Progressive Inclinedfullbladehelix Ribbonhelix
S1 S1 S1
S1.1–S1.2 S1 S1
d 1d 1 d 1
d 1.1 d 1
d 1.1
d 1.2
d 2.1
d 2.2
d 2d 2d 2d 2 d 2
d 1.2
Specialscrewflights,serrated
Specialscrewflightswithpaddlesegments
Specialscrewflights,perforated
Service Service
SEGLER offers a 360°- Service. All services come from onesource,allowingyoutoconcentrateonyourcorebusiness.Processconsultationanddesignaswellas
inventoryoflocalconditions3DCADEngineeringinclusivedetailworkBuilt-upweldingandhardfacingLasermachining,pickling,abrasiveblasting,coatingprocessErectionandcommissioningGuidanceforofficialacceptanceandcertificationsDocumentationTrainingServicing,maintenance,andrepairSparepartserviceTest-sizescalesincl.productanalysisResearchanddevelopment,alsoincooperationwiththe
GermanInstituteofFoodTechnologies(DIL)
Precision in Development and Production
Wearecontinuouslyexpandingourproductionfacilitiesandourprocedureportfolio.Inordertomanufacturesystemsofthehighestqualityandtoguaranteeoptimumserviceweutilisethefollowingtechnologies:
Capacities and Facilities:
3D-CADconstructionsoftwareProEngineerCNCmachiningcenter
-Flatbedlathesuptoadiameterof1000mm,length6000mm -TiltbedlathewithdriventoolsCuttingfacilities
-Lasercuttingequipmentupto12mmstainlesssteel -Plasmacuttingequipmentforupto60mmstainlesssteelandrotatorforpipeandtorisphericalheadworkCNCbevellingcentrewith210topressureVariousscrewflightpresses,rollers,saws,andpressesWelding
-WIG,MIG/MAG,PTA -Weldingrobotwithweldsearchfunction -Hardfacingwithavarietyoffluxcoredwires(alsopipehardfacing,internallyandexternally)Surfacetreatmenttechnologies
-Dryinghallforcoatingsandpaintings(alsocustomized) -Picklingandneutralizationfacilityforstainlesssteel -Abrasiveblastingequipmentsseparatelyforstainlessandmildsteel
SEGLER-FörderanlagenMaschinenfabrik GmbH
Friedrich-Segler-Straße1149626BergeGermany
Tel +49(0)54359510-0Fax +49(0)54359510-33info@segler.eu
www.segler.eu
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