sash replacement guide - andersen windows & doors
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Sash Replacement Guide
Windows and doors can be heavy. Use safe lifting techniques and a reasonable number of people with enough strength to lift, carry and install window and door products to avoid injury and/or product damage.
Use caution when working at elevated heights and around unit openings. Follow manufacturers’ instructions for ladders and/or scaffolding. Failure to do so may result in injury or death.
Follow manufacturers’ instructions for hand or power tools. Always wear safety glasses. Failure to do so may result in injury and/or product damage.
Every assembly and installation is different (windloads, structural support, etc.), and Andersen strongly recommends consultation with an Andersen supplier or an experienced contractor, architect, or structural engineer prior to the assembly and installation of any Andersen product. Andersen has no responsibility in regard to the post-manufactured assembly and installation of Andersen products.
Read all instructions carefully before attempting this procedure. If you have any questions about your ability to complete this procedure, call Andersen at 1-888-888-7020 for further direction. Andersen WindowCare® service center hours are Monday through Friday, 7 a.m. to 7 p.m. Central Time and Saturday, 8 a.m. to 4 p.m. Central Time. Thank you for choosing Andersen® products.
“Andersen” and “Andersen WindowCare” are registered trademarks of Andersen Corporation. All other marks where denoted are marks of Andersen Corporation. Copyright © 1998, 2009 Andersen Corporation. All rights reserved. Instruction Guide 0005111 BB Revised 08/13/09
Sash Replacement Guidefor Andersen® 400 Series and 200 Series Casement & Awning Stationary or Picture Windows 1966 through Present
Sash must be supported during entire removal and installation procedures. Failure to support Sash may result in personal injury or product damage.
Wear gloves, safety glasses goggles or eye shields when handling glass. Tape broken glass with filament or duct tape before removal to reduce glass fragmentation.
• Checksashsize,glasstype,color,andkitcontents to verify all parts are correct.
• Unit/Sashopeningmustbeplumb,level,square,and free of any bowed jambs. To check, measure frame diagonally from corner to corner. Measurements must be within 1/8" of each other.
• Inspectforanydamagetoframeandvinylcover.Repair as needed.
• Ifanyoftheaboverequirementsarenotmet,have a qualified carpenter, builder, or contractor determine whether window frame should be replaced or reinstalled, or if there are structural problems that need to be corrected before sash replacement.
When drilling into Sash, drill only 1/8" deep to avoid penetrating glass area or drilling through Sash.
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Parts Included(1) Installation Guide(1) Sash
11/16" Flat Head Nails
1/2" x #6 Screws
Waterbar Weatherstrip islocated on top of Sash
Sash
Tools & Supplies•SafetyGlasses•Hammer•ElectricDrill•3/32"DrillBit•SmallPryBar•UtilityKnife
• PlaceSash on a clean surface with the interior facing up.• Confirmvintageofunit:1966 to April 1995 & December 1998 to Present or May 1995 to December 1998.• MarksonSash indicate clip location.
1. Determine Vintage of Unit and Sash Clip Locations
• UseappropriateSash Clip Package(s). Discardextraclips,ifany.
• PositionSash Clips (quantity and location) according to chart above.
• UseSash Clips as a template to drill 3/32" pilot holes 1/16" deep for clip attachment and attach using 1/2" x #6 Screws, provided.
May 1995 to December 19981966 to April 1995 & December 1998 to Present
2. Position and Attach Sash Clips
Stationary Casement/Awning and Picture Window Clip Location
•ThinBladePuttyKnife•GlassClamps•ViseGrips•Pliers•4dFinishNails
(Number in center of unit shows number of Sash Clips required. Marks on Sash indicate clip location).
CR12 orAR21
CX125 orAX251
AX281
CX13
CX135 orAX351
CX14 orAX41
CX145 orAX451
CX15 orAX51
CX155
CX16
CN125 orAN251
CN13 orAN31
CN135 orAN351
CN14 orAN41
CN145 orAN451
CN15 orAN51
CN155 orAN551
CN16 orAN61
CR125 orAR251
CR13 orAR31
CR135 orAR351
CR14 orAR41
CR145 orAR451
CR15 orAR51
CR155 orAR551
CR16 orAR61
C12 orA21
C125 orA251
C13 orA31
C135 orA351
C14 orA41
C145 orA451
C15 orA51
C155 orA551
C16 orA61
CN12 orAN21
CW12 orAW21
CW125 orAW251
CW13 orAW31
CW135 orAW351
CW14 orAW41
CW145 orAW451
CW15 orAW51
CW155 orAW551
CW16 orAW61
CXW12 orAXW21
CXW125 orAXW251
CXW13 orAXW31
CXW135 orAXW351
CXW14 orAXW41
CXW145 orAXW451
CXW15 orAXW51
CXW155 orAXW551
CXW16 orAXW61
CP353orAP335
CP3535orAP5335
CP354orAP435
CP3545orAP4535
CP355orAP535
CP3555orAP5535
CP356orAP635
CP23orAP32
CP235orAP352
CP24orAP452
CP245orAP452
CP25orAP52
CP255orAP552
CP26orAP62
CP504orAP450
CP505orAP550
CP5055orAP5550
CP506orAP650
CP5045orAP4550
CP503orAP350
CP5035orAP3550
CP33orAP33
CP335orAP353
CP34orAP43
CP345orAP453
CP35orAP53
4 4 4 4 6
664444
8
6 86 866 8 10 10 12
1210108886666
8888 1010 1210 12 14
8888 1010 1210 12 14
10101010 1212 1210 12 14
10101010 1212 1410 14
12121212 1414 1414 14
1/2" x #6 Screw
Interior Side Up
Additional Andersen® Parts Required(AvailableatyourAndersenDealer)(1) Package11/16"FlatHeadNails(1) PackageSashClips(14 Clips)(1) Package1/2"x#6Screws
Sash Clip1966 - April 1995 & December1998toPresent(1359408)
Sash ClipMay1995toDecember1998(1359410)
Sash Replacement Guide
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1. Remove Sash Stops and Remove Sash
2. Install Sash and Apply Sash Stops
• Breakvarnishorpaintsealwithathin blade putty knife or utility knife.
• RemoveallSash Stops using a small pry bar. Gently pry up Sash Stops and carefully remove without scratching surrounding trim.
• WithonepersonholdingSash from the interior with glass clamps and/or vise grips and one person holding Sash from the exterior with glass clamps, use a small pry bar to pry Sash Clips loose. Remove staples with a pliers.
• RemoveSash.
Sash Stops
Sash
Sash Clip
Remove Staples
Sash Stops
Sash ClipsSash
• WhileholdingSash securely with glass clamps, position Sash in opening.PullSash inward tight against frame with glass clamps or by gripping Sash Clipswithvisegrips.PushtheSash tight from the exterior. DO NOT push on glass.
• FastenSash Clips using 11/16" Flat Head Nails.• ReapplySash Stops and secure them using 4d Finish Nails. Leave
a 1/32" space between Sash Stops and Sash.
Sash Stops can be painted or stained prior to installation.
1966 to April 1995 & December 1998 to Present
Interior ViewExterior View
Interior ViewExterior View
11/16" Flat Head Nail
UtilityKnife
Sash Replacement Guide
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1. Remove Sash Stops and Remove Sash• Breakvarnishorpaintsealwitha
thin blade putty knife.• RemoveallSash Stops using a
small pry bar. Gently pry up Sash Stops and carefully remove without scratching surrounding trim.
• WithonepersonholdingSash from the interior with glass clamps and/or vise grips and one person holding Sash from the exterior with glass clamps, use a small pry bar to pry Sash Clips loose. Remove staples with a pliers.
• RemoveSash.
• WhileholdingSash securely with glass clamps, position Sash inopening.PullSash inward tight against frame with glass clamps or by gripping Sash Clipswithvisegrips.PushSash tight from the exterior. DO NOT push on glass.
• FastenSash Clips using 11/16" Flat Head Nails.• ReapplySash Stops and secure them using 4d Finish Nails.
Leave a 1/32" space between Sash Stops and Sash.
Sash Stops
Sash
Sash Clips
Remove Staples
Sash StopsSash Clips
Sash
2. Install Sash and Apply Sash Stops
May 1995 to December 1998
Sash Stops can be painted or stained prior to installation.
Interior ViewExterior View
Interior ViewExterior View
11/16" Flat Head Nail
Sash Replacement Guide
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